background image

 

14 

The  following  operation  requires  sufficient  professional 

knowledge  on  electric  aspect  and  comprehensive  safety 

knowledge.  Operators  should  be  holders  of  valid  qualification 

certificates  which  can  prove  their  skills  and  knowledge.  Make 

sure the input cable of the machine is cut off from the electricity 

utility before uncovering the welding machine. 

 

 

 

 

 

                  (1) 

Check 

periodically 

whether 

inner 

circuit 

connection  is  ok  (esp.  plugs).  Tighten  the  loose  connection.  If 

there  is  oxidization,  remove  it  with  sandpaper  and  then 

reconnect. 

                  (2) Keep hands, hair and tools away from the moving 

parts  such  as  the  fan  to  avoid  personal  injury  or  machine 

damage. 

                  (3)  Clean  the  dust  periodically  with  dry  and  clean 

compressed  air.  If  welding  in  environment  with  heavy  smoke 

and  pollution,  the  machine  should  be  cleaned  daily.  The 

pressure of compressed air should be at a proper lever lest the 

small parts inside the machine be damaged. 

2. Safety Tips         

       

Protection circuit is installed in this machine. If the input voltage or the output current is too high or 

machine  inside  temperature  over  heating  inside,  the  machine  will  stop  automatically.  However, 

excessive use (e.g. too high voltage) of machine may also damage machine, so please note: 

2.1 Ventilation 

High  current  passes  when  welding  is  carried  out,  thus  natural  ventilation  cannot  satisfy  the 

machine's cooling requirement. Maintain good ventilation through the louvers of the machine. The 

minimum distance between the machine and any other objects in or near the working area should 

be 30cm. Good ventilation is of critical importance for the normal performance and lifespan of the 

machine. 

2.2 Welding operation is forbidden while the machine is overload. Remember to observe the max 

load current at any moment (refer to the corresponding duty cycle). Make sure that the welding 

current should not exceed the max load current. Overload could obviously shorten the machine's 

lifespan, or even damage the machine. 

2.3 Over-voltage is forbidden. 

Regarding  the  power  supply  voltage  range  of  the  machine,  please  refer  to 

“Main  Parameters” 

table. This machine is of automatic voltage compensation, which enables the maintaining of the 

voltage range within the given range. In case that the input voltage exceeds the stipulated value, it 

would possibly damage the components of the machine.   

2.4 A sudden halt may occur while the machine is of overload status. Under this circumstance, it is 

unnecessary  to  restart  the  machine.  Remain  the  built-in  fan  working  to  lower  the  temperature 

inside the machine. 

 

8. MAINTENANCE 

 

   

(1)  Check  periodically  whether  inner  circuit  connection  is  in  good  condition  (esp.  plugs). 

Tighten the loose connection. If there is oxidization, remove it with sandpaper and then 

reconnect. 

(2)  Keep hands, hair and tools away from the moving parts such as the fan to avoid personal 

injury or machine damage. 

(3)  Clean  the  dust  periodically  with  dry  and  clean  compressed  air.  If  welding  environment 

with heavy smoke and pollution, the machine should be cleaned daily. The pressure of 

compressed air  should be  at  a  proper  level  in  order  to  avoid  the small parts  inside  the 

machine to be damaged. 

(4)  Avoid rain, water and vapor in filter the machine. If there is, dry it and check the insulation 

with equipment (including that between the connections and that between the connection 

Summary of Contents for MIG-200M

Page 1: ...IGBT Inverter Welder USER S MANUAL Model MIG 200M FOR YOUR SAFETY Read and understand this manual before use Keep this manual for future reference...

Page 2: ...d on relative Chinese and international standards and they conform to the international safety standard IEC60974 1 The design and technology adopted in these machines are under patent protection Pleas...

Page 3: ...lding Keep the working environment in good ventilation with exhaust or ventilation equipment when welding Arc radiation may damage eyes or burn skin Wear suitable welding masks and protective clothing...

Page 4: ...if you still can not fully understand after reading the manual or still can not solve the problem according to the manual 2 GENERAL DESCRIPTION MIG 200M Welder is an inverter based MIG welder with LC...

Page 5: ...4 2 1 Flow Diagram 2 2 Schematic Diagram...

Page 6: ...er factor 0 7 Protection class IP21S Insulation class F Note The duty cycle is tested at 40 C has been determined by simulation Note The Machine with PFC version can works under the input voltage from...

Page 7: ...oose welding technics type or display setting 5 Central adjusting knob rotate to select the parameter or push to enter confirm 6 Return button return to the last menu 7 Welding torch connector make su...

Page 8: ...Fan cooling down the fan during the work 4 3 Internal Panel 1 Selector switch to choose torch type for welding 2 Wire spool holder to adopt the welding wire 3 Wire feeder under machine MIG torch type...

Page 9: ...it 5 2 3 Under MMA mode welding electrode holder connects earth clamp connects Notice for spool gun When using spool gun please select the torch switch at Spool Gun in the internal panel Please choose...

Page 10: ...lose the feed gear and fasten it with the pressure control lever Make sure that the wire runs in the feed roll groove 8 Adjust the compression pressure with the pressure control lever no higher than t...

Page 11: ...turn 6 Pull the feed roll from its shaft 7 Turn the feed roll and reinstall it to its shaft all the way to the bottom making sure that the screw is on the shaft s level 8 Tighten the feed roll locking...

Page 12: ...press the central adjusting knob to enter the main menu after the program initialization is finished Rotate the central adjust knob to select the welding mode to MIG STEEL C25 and then press the knob...

Page 13: ...permits adjusting the duration of the welding arc This is used for tack welds or spot welds The spot time option is available in MIG and Flux cored welding modes The run in option permits adjusting th...

Page 14: ...OPTIONS When using spool gun please select the torch switch at Spool Gun in the internal panel The spool gun is recommended for aluminum welding Scratching TIG option Please use the TIG torch with scr...

Page 15: ...e normal performance and lifespan of the machine 2 2 Welding operation is forbidden while the machine is overload Remember to observe the max load current at any moment refer to the corresponding duty...

Page 16: ...ing gun s and earth cable s connections Check the condition of the supply voltage and welding cable and replace faulty cables MAINTENANCE OF THE WIRE FEED MECHANISM Service the wire feed mechanism at...

Page 17: ...ine d Open the gun s mounting nut e Extract the gun gently from the machine whereupon all parts come through the front part s cable hole 2 Open the mounting nut of the wire guide which exposes the end...

Page 18: ...iginal packing in dry location if it is not to be used for a long time 10 TROUBLESHOOTING PROBLEM CAUSE The LCD can t light up no wire feeding during welding and fan is not working Check if the power...

Page 19: ...is correct Error codes on the LCD The connection between PCB power control board and LCD is incorrect Please restart the machine We are still constantly improving this welder therefore some parts of...

Page 20: ...19 11 DIAGRAM...

Page 21: ...Valve 5 Knobs 20 Rear Panel 6 LCD 21 Power Switch 7 Reactor 22 Power Cord 8 Main Circuit Board 23 Door 9 Horizontal Installation Plate 24 Door Locker 10 Cover 25 Bottom Base 11 Handle 26 Rubber Stand...

Reviews: