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Professional training is needed before operating the machine. 

 

Use  labor  protection  welding  supplies  authorized  by  national 

security supervision department. 

 

The  operator  must  be  qualified  personnel with  a  valid  "metal 

welding (OFC) operations" operation certificate. 

 

Cut off power before maintenance or repair. 

 

Electric shock

—may lead to serious injury or even death. 

 

Install earth device according to the application criteria. 

 

Never  touch  the  live  parts  when  skin  bore  or  wearing  wet 

gloves/clothes. 

 

Make  sure  that  you  are  insulated  from  the  ground  and  work 

piece. 

 

Make sure that your working position is safe. 

 

Smoke& gas

—may be harmful to health. 

 

Keep the head away from smoke and gas to avoid inhalation 

of exhaust gas from welding. 

 

Keep the working environment in good ventilation with exhaust 

or ventilation equipment when welding. 

 

Arc radiation

—may damage eyes or burn skin. 

 

Wear suitable welding masks and protective clothing to protect 

your eyes and body. 

 

Use  suitable  masks  or  screens  to  protect  spectators  from 

harm. 

 

Improper operation may cause fire or explosion. 

 

Welding sparks may result in a fire, so please make sure no 

combustible materials nearby and pay attention to fire hazard. 

 

Have a fire extinguisher nearby, and have a trained person to 

use it. 

 

Airtight container welding is forbidden 

 

Must  not  use  the  machines  for  other  purposes  except 

welding, such as pipe thawing, battery charging, heating. 

1. SAFETY 

Welding  is  dangerous,  and  may  cause  damage  to  you  and  others,  so  take  good 

protection  when  welding.  For  details,  please  refer  to  the  operator  safety  guidelines  in 

conformity with the accident prevention requirements of the manufacturer. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for MIG-200M

Page 1: ...IGBT Inverter Welder USER S MANUAL Model MIG 200M FOR YOUR SAFETY Read and understand this manual before use Keep this manual for future reference...

Page 2: ...d on relative Chinese and international standards and they conform to the international safety standard IEC60974 1 The design and technology adopted in these machines are under patent protection Pleas...

Page 3: ...lding Keep the working environment in good ventilation with exhaust or ventilation equipment when welding Arc radiation may damage eyes or burn skin Wear suitable welding masks and protective clothing...

Page 4: ...if you still can not fully understand after reading the manual or still can not solve the problem according to the manual 2 GENERAL DESCRIPTION MIG 200M Welder is an inverter based MIG welder with LC...

Page 5: ...4 2 1 Flow Diagram 2 2 Schematic Diagram...

Page 6: ...er factor 0 7 Protection class IP21S Insulation class F Note The duty cycle is tested at 40 C has been determined by simulation Note The Machine with PFC version can works under the input voltage from...

Page 7: ...oose welding technics type or display setting 5 Central adjusting knob rotate to select the parameter or push to enter confirm 6 Return button return to the last menu 7 Welding torch connector make su...

Page 8: ...Fan cooling down the fan during the work 4 3 Internal Panel 1 Selector switch to choose torch type for welding 2 Wire spool holder to adopt the welding wire 3 Wire feeder under machine MIG torch type...

Page 9: ...it 5 2 3 Under MMA mode welding electrode holder connects earth clamp connects Notice for spool gun When using spool gun please select the torch switch at Spool Gun in the internal panel Please choose...

Page 10: ...lose the feed gear and fasten it with the pressure control lever Make sure that the wire runs in the feed roll groove 8 Adjust the compression pressure with the pressure control lever no higher than t...

Page 11: ...turn 6 Pull the feed roll from its shaft 7 Turn the feed roll and reinstall it to its shaft all the way to the bottom making sure that the screw is on the shaft s level 8 Tighten the feed roll locking...

Page 12: ...press the central adjusting knob to enter the main menu after the program initialization is finished Rotate the central adjust knob to select the welding mode to MIG STEEL C25 and then press the knob...

Page 13: ...permits adjusting the duration of the welding arc This is used for tack welds or spot welds The spot time option is available in MIG and Flux cored welding modes The run in option permits adjusting th...

Page 14: ...OPTIONS When using spool gun please select the torch switch at Spool Gun in the internal panel The spool gun is recommended for aluminum welding Scratching TIG option Please use the TIG torch with scr...

Page 15: ...e normal performance and lifespan of the machine 2 2 Welding operation is forbidden while the machine is overload Remember to observe the max load current at any moment refer to the corresponding duty...

Page 16: ...ing gun s and earth cable s connections Check the condition of the supply voltage and welding cable and replace faulty cables MAINTENANCE OF THE WIRE FEED MECHANISM Service the wire feed mechanism at...

Page 17: ...ine d Open the gun s mounting nut e Extract the gun gently from the machine whereupon all parts come through the front part s cable hole 2 Open the mounting nut of the wire guide which exposes the end...

Page 18: ...iginal packing in dry location if it is not to be used for a long time 10 TROUBLESHOOTING PROBLEM CAUSE The LCD can t light up no wire feeding during welding and fan is not working Check if the power...

Page 19: ...is correct Error codes on the LCD The connection between PCB power control board and LCD is incorrect Please restart the machine We are still constantly improving this welder therefore some parts of...

Page 20: ...19 11 DIAGRAM...

Page 21: ...Valve 5 Knobs 20 Rear Panel 6 LCD 21 Power Switch 7 Reactor 22 Power Cord 8 Main Circuit Board 23 Door 9 Horizontal Installation Plate 24 Door Locker 10 Cover 25 Bottom Base 11 Handle 26 Rubber Stand...

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