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Hot work piece may cause severe scalding.

 

 

Do not contact hot work piece with bare hands. 

 

Cooling is needed during continuous use of the welding torch. 

 

Magnetic fields affect cardiac pacemaker. 

 

Pacemaker  users  should  be  away  from  the  welding  spot 

before medical consultation. 

 

Moving parts may lead to personal injury. 

 

Keep yourself away from moving parts such as fan. 

 

All doors, panels, covers and other protective devices should 

be closed during operation. 

 

Please  seek  professional  help  when  encountering  machine 

failure. 

 

Consult the relevant contents of this manual if you encounter 

any difficulties in installation and operation. 

 

Contact  the  service  center  of  your  supplier  to  seek 

professional  help  if  you  still  can  not  fully  understand  after 

reading  the  manual  or  still  can  not  solve  the  problem 

according to the manual. 

 

 

 

 

 

 

 

 

 

 

2. GENERAL DESCRIPTION 

MIG-200M Welder is an inverter based MIG welder with LCD display. Adopting MCU controller, 

together with TFT-LCD, it makes the setting much easier for the user.   

This multi-process welder has 4 functions: Flux cored arc welding, MIG welding, TIG, and MMA; 

and the MIG spool gun is optional for aluminum welding purpose. 

 

Features: 

  4.2inch  TFT-LCD,  with  high  resolution,  it  can  show  the  setting  parameters  &  welding 

parameters, which make it quite simple to set. 

  Adopting  MCU  controlling  system,  the  welding  parameters  are  automatically  set 

according to the user’s choice, which greatly improves the welding efficiency. 

  With the built-in welding expert database, it increases the welding reliability a lot.   

  Multi-process, makes it applicable for different welding purpose. 

   

 

 

Summary of Contents for MIG-200M

Page 1: ...IGBT Inverter Welder USER S MANUAL Model MIG 200M FOR YOUR SAFETY Read and understand this manual before use Keep this manual for future reference...

Page 2: ...d on relative Chinese and international standards and they conform to the international safety standard IEC60974 1 The design and technology adopted in these machines are under patent protection Pleas...

Page 3: ...lding Keep the working environment in good ventilation with exhaust or ventilation equipment when welding Arc radiation may damage eyes or burn skin Wear suitable welding masks and protective clothing...

Page 4: ...if you still can not fully understand after reading the manual or still can not solve the problem according to the manual 2 GENERAL DESCRIPTION MIG 200M Welder is an inverter based MIG welder with LC...

Page 5: ...4 2 1 Flow Diagram 2 2 Schematic Diagram...

Page 6: ...er factor 0 7 Protection class IP21S Insulation class F Note The duty cycle is tested at 40 C has been determined by simulation Note The Machine with PFC version can works under the input voltage from...

Page 7: ...oose welding technics type or display setting 5 Central adjusting knob rotate to select the parameter or push to enter confirm 6 Return button return to the last menu 7 Welding torch connector make su...

Page 8: ...Fan cooling down the fan during the work 4 3 Internal Panel 1 Selector switch to choose torch type for welding 2 Wire spool holder to adopt the welding wire 3 Wire feeder under machine MIG torch type...

Page 9: ...it 5 2 3 Under MMA mode welding electrode holder connects earth clamp connects Notice for spool gun When using spool gun please select the torch switch at Spool Gun in the internal panel Please choose...

Page 10: ...lose the feed gear and fasten it with the pressure control lever Make sure that the wire runs in the feed roll groove 8 Adjust the compression pressure with the pressure control lever no higher than t...

Page 11: ...turn 6 Pull the feed roll from its shaft 7 Turn the feed roll and reinstall it to its shaft all the way to the bottom making sure that the screw is on the shaft s level 8 Tighten the feed roll locking...

Page 12: ...press the central adjusting knob to enter the main menu after the program initialization is finished Rotate the central adjust knob to select the welding mode to MIG STEEL C25 and then press the knob...

Page 13: ...permits adjusting the duration of the welding arc This is used for tack welds or spot welds The spot time option is available in MIG and Flux cored welding modes The run in option permits adjusting th...

Page 14: ...OPTIONS When using spool gun please select the torch switch at Spool Gun in the internal panel The spool gun is recommended for aluminum welding Scratching TIG option Please use the TIG torch with scr...

Page 15: ...e normal performance and lifespan of the machine 2 2 Welding operation is forbidden while the machine is overload Remember to observe the max load current at any moment refer to the corresponding duty...

Page 16: ...ing gun s and earth cable s connections Check the condition of the supply voltage and welding cable and replace faulty cables MAINTENANCE OF THE WIRE FEED MECHANISM Service the wire feed mechanism at...

Page 17: ...ine d Open the gun s mounting nut e Extract the gun gently from the machine whereupon all parts come through the front part s cable hole 2 Open the mounting nut of the wire guide which exposes the end...

Page 18: ...iginal packing in dry location if it is not to be used for a long time 10 TROUBLESHOOTING PROBLEM CAUSE The LCD can t light up no wire feeding during welding and fan is not working Check if the power...

Page 19: ...is correct Error codes on the LCD The connection between PCB power control board and LCD is incorrect Please restart the machine We are still constantly improving this welder therefore some parts of...

Page 20: ...19 11 DIAGRAM...

Page 21: ...Valve 5 Knobs 20 Rear Panel 6 LCD 21 Power Switch 7 Reactor 22 Power Cord 8 Main Circuit Board 23 Door 9 Horizontal Installation Plate 24 Door Locker 10 Cover 25 Bottom Base 11 Handle 26 Rubber Stand...

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