IDEAL Concord Super Series 4 100 V, Installation And Servicing

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2 Concord Super Series 4 -
Installation & Servicing
CONTENTS
Assembly ...................................................................................19
Commissioning and Testing ....................................................22
Electrical Data ...........................................................................14
Exploded Diagrams ..................................................................19
Combustion Data Sheet ...........................................................36
General.........................................................................................2
Installation Requirements ..........................................................3
Technical Data .............................................................................4
Boiler House Clearances............................................................6
Flue Requirements......................................................................7
Design Requirements ...............................................................12
Service & Fault Finding ............................................................26
Cleaning .....................................................................................27
Short List of Parts .....................................................................33
INTRODUCTION
The Ideal Concord Super range of boilers is suitable for
connection to fully pumped, open vented or pressurised
central heating, indirect domestic hot water and combined
systems - in commercial and industrial premises.
Note. British Gas certification does not apply to
pressurised systems.
DUTY
The range of boiler is suitable for: combined indirect
pumped domestic hot water and central heating systems;
independent indirect pumped domestic hot water or
central heating systems.
Fully pumped systems may be open vented or sealed
The range of boiler is NOT suitable for:
1. Gravity DHW systems.
2. Gravity heating systems.
3. Direct domestic hot water supply.
FOUNDATION
The boiler must stand on a non-combustible floor (i.e.
concrete or brick) which must be flat, level and of a
suitable load bearing capacity to support the weight of the
boiler (when filled with water) and any ancillary equipment.
INSTALLATION REQUIREMENTS
IMPORTANT
GAS SAFETY (INSTALLATION AND USE) REGULATIONS, 1994
All gas appliances must, by law, be installed by competent
persons, e.g. Gas Safe Registered Engineer in accordance
with the above regulations. Failure to install appliances
correctly could lead to prosecution.
It is in your own interest, and that of safety, to ensure that
the law is complied with.
In addition, the installation must comply with the relevant
British Standard Specifications and Codes of Practice:
IGE-UP-1
Purging Procedures for Non-domestic
Gas Installations and Soundness Testing
Procedures for Industrial and Commercial
Gas Installations.
IGE-UP-2 Guidance for Installation of Gas Pipework
Boosters and Compressors for Customers
Premises.
BS. 6644 Installation of Gas Fired Hot Water Boilers
of Rated Inputs between 70kW and 108MW
(net).
BS. 6880 Central Heating by Low Pressure Hot Water.
IGE-UP-10 Installation of Gas Appliances in Industrial
and Commercial Premises.
IM/22 Installation Guide for High Efficiency
(Condensing) Boilers (industrial and
Commercial Appliances).
Note: The Ideal Concord Super is a partially
condensing boiler therefore the condensate
drain should be run in accordance with
IM/122.
BS. 5440:2 Specification for Installation of Ventilation for
Gas Appliances.
CP 342.2 Centralised Hot Water Supply.
Health and Safety Document No. 635.
The Electricity at Work Regulations 1989.
Note : All threaded gas and water connections must be
sealed using appropriate jointing compound.