IDD Processing & Packaging SQUIRE PLUS 2 Page 1 Operation Manual Download

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PROCESS

PACKAGING,

INC.

Address: 5450 Tech Circle, Moorpark, CA 93021 Tel: (805) 529-9890 Fax: (805) 529-9282

REATED

: May 29, 2015

EVISION

: 1.3

SQUIRE

“PLUS

2”

2-H

EAD

ASHER

ILLER

PERATIONS

ANUAL

(Image shows Fill-by-Weight and Double-Doser options)

Summary of Contents for SQUIRE PLUS 2

Page 1: ... INC Address 5450 Tech Circle Moorpark CA 93021 Tel 805 529 9890 Fax 805 529 9282 CREATED May 29 2015 REVISION 1 3 SQUIRE PLUS 2 2 HEAD WASHER FILLER OPERATIONS MANUAL Image shows Fill by Weight and Double Doser options ...

Page 2: ...15 8 SIMPLIFIED START UP AND SHUT DOWN PROCEDURES 16 9 KEG WASHING FILLING PROCEDURES 17 KEG WASHING 17 END OF DAY CLEANING 25 KEG FILLING 26 10 CLEANING IN PLACE CIP PROCEDURE 35 CIP SEQUENCE PRODUCT FILLING SIDE 35 EXTERIOR CLEANUP 36 11 PLANNED MAINTENANCE 37 12 QUALITY CONTROL 38 KEG LINE QUALITY ASSURANCE 40 13 OXINE CLEANING SANITIZING 41 OXINE DILUTION AND USE 41 OXINE PUROGENE SANITIZER SU...

Page 3: ...JUSTABLE SINGLE STAGE INJECTORS 68 DETERGENT PUMP NPE NPE F INSTRUCTION MANUAL 69 PRODUCT PUMP OPERATION MAINTENANCE PARTS LIST 77 18 PNEUMATICS 108 19 DIMENSIONS 109 20 I O LISTING 110 GENERAL INFORMATION 21 APPENDICES 112 Appx A IDENTIFYING AND ANALYZING PROBLEMS 112 Appx B COMPLETE KEG WASHING FILLING SEQUENCE CONTROL PROCESSES 118 Appx C SPARE PARTS 122 Appx D PROGRAM LISTING 125 Appx E TRAINI...

Page 4: ...e of approved spare parts will extend the life of the system and its reliability while the use of any non approved spare parts may void any warranties or guarantees actual or implied 2 DISCLAIMER The customer assumes all responsibility for the system once delivered The system is tried and tested equipment and as such IDD Processing Packaging will not be held responsible for alterations and modific...

Page 5: ...during cleaning and other operations where fumes are present Refer to APPENDIX F WHICH MASK SHOULD I WEAR WEAR SAFETY GOGGLES Wear Safety Goggles approved for use by your Safety and Operational Procedures Committees when operating or observing this system WEAR CHEMICAL RESISTANT GLOVES APRON Wear Chemical Resistant Gloves and Apron approved for use by your Safety and Operational Procedures Committ...

Page 6: ...ATER 55 PSIG 15 GPM 1 5 SCFM 3 4 N B Hose 4 Ambient WATER 55 PSIG 15 GPM Top Up 1 2 NPTM 5 AIR 80 PSIG 2 5 SCFM 0 25 SCFM 1 4 NPTM 6 ELECT 208V 240V 1PH 50 60Hz 35A 7 CAUSTIC Dosing at 2 V V 1 4 OD Tubing 8 PRODUCT 15 PSIG 20 GPM 7 5 GPM 1 1 2 TC 9 OXINE Dosing Nominal 50 ppm 1 4 OD Tubing 10 Option ACID Dosing at 0 5 V V 1 4 OD Tubing 11 CIP RETURN 10 GPM 3 4 N B Hose 12 FILL DRAIN 3 4 N B Hose 6...

Page 7: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 7 OF 125 www iddeas com SQUIRE PLUS 2 DRAINAGE Page 8 ...

Page 8: ...E IN DRAIN LINES The following model is the IDD suggested method of process and packaging plant drainage for designated non wet area locations to prevent back pressure within the drain lines This method allows enough air behind water to prevent backups with 3 4 drain pipes to enter a 2 PVC drain Back To TOC ...

Page 9: ...VE LEAK RATE 3 GAL 11 4 LITERS PER HOUR ALLOWS FOR THE AUTOMATIC REFRESHING OF CAUSTIC OR ACID DOSING DOSERS TO DOSE ACID AND CAUSTIC INTO THE DETERGENT TANK FOR ALTERNATING YOUR KEG WASHING REGIME IN ORDER TO RID KEGS OF HEAVY PROTEINS AND CALCIUM BUILD UP ISOLATING VALVE CHANGEOVER BY OPENING AND CLOSING FROM CAUSTIC AND ACID NOTE SQUIRE PLUS 2 SYSTEM SHOWN Back To TOC ...

Page 10: ...TOR 1 ea For Air Purge CO2 N2 Grainger Item 4ZM10 1 NPT Adjustment Range 5 to 125 PSI Set to 30 PSI 2 Bar for CO2 N2 Set to 22 23 PSI 1 55 Bar for Air NPT Female Gauge Port PRESSURE GAUGE 1 ea For Air Purge CO2 N2 Grainger Item 33HP99 0 to 60 PSI 2 Dial Male NPT Inlet Back RELIEF SAFETY VALVE 1 ea For Air Purge CO2 N2 Grainger Item 15X911 60 PSI Preset Setting Male NPT Inlet NPT AIR REGULATOR 1 ea...

Page 11: ...regulator and machine A minimum 3 4 supply line set at 100 PSIG should run to the 1 regulators stated above AIR CONTROLS 3 8 minimum supply line at 100 PSIG and regulated to 80 PSIG at the machine NOTE You MUST use an air dryer on your air supplies to the machine to prevent pre lubricated pneumatic equipment from seizing up due to moisture condensation In all instances a water separator is NOT suf...

Page 12: ...limited to about 35 F because the water freezes if it gets colder Desiccant Dryers adsorb the moisture in the compressed air and remove it while it s still suspended as vapor They are typically applied at about 40 F but may reach below to 100 F Membrane Dryers use permeability to separate the moisture from the air and can also achieve low dew points The selection is made based on personal preferen...

Page 13: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 13 OF 125 www iddeas com Back To TOC ...

Page 14: ...ptable values This becomes the bench mark in the future of your production Changes in operating personnel valves wash sequences and mechanical integrity can be tracked with this bench marking as well Date Keg Size Valve Style Kegs Hour Special Notes Date Keg Size Valve Style Kegs Hour Special Notes Date Keg Size Valve Style Kegs Hour Special Notes Date Keg Size Valve Style Kegs Hour Special Notes ...

Page 15: ...Purge Event Event Wash 3 Water Pulsed Wash 7 5 sec 7 5 sec Low Flow Wash 3 10 sec 10 sec Wash 3 fill 3 sec 3 sec Sterilize Hold 10 sec 10 sec Depressurize 5 sec 5 sec CO2 purge 10 sec Event 10 sec Event CO2 pressurize 2 5 sec 2 5 sec FILL HEAD REGULAR SEQUENCE LONG SEQUENCE Product Event Event Gas Scavenge 4 sec 4 sec De pressurize time 2 sec 2 sec FILL HEAD OUTPUT REGULAR SEQUENCE LONG SEQUENCE 5...

Page 16: ...verted Keg onto the wash platform 7 Push washer START button and wait for process to complete 8 Disconnect the WASH COUPLER and replace it on the CLEANING CUP 9 Remove Keg and replace with another After the first Keg has been processed on the wash and fill heads reject it and do not allow it to enter the full Keg warehouse This will ensure that all the Machine systems were properly primed prior to...

Page 17: ... otherwise the washes are performed with High Flow which sprays the inside of the kegs You may wash a keg at the same time as you fill a keg as the two systems are entirely separate In order to control condensates and deposits IDD suggests that you switch from Acid 0 5 to Caustic 2 every other month as they may not be used simultaneously This removes scum scale or any residuals that may have forme...

Page 18: ...v Caustic 2 v v Caustic Dual Doser Option shown 5 Prepare the Detergent Tank with clean water a Fill tank with water or fill with 120 to 150 F water b Turn on tank heater at Motor Control Panel Top c Set the Heater temperature gauge between 135 155 F light remains lit while heating 6 Open fresh water supply to Sterilant Dosing Unit 7 Connect bucket container of Activated Oxine solution to manifold...

Page 19: ...n side of Control Panel to 1 Short wash or 2 Long wash for dirtier kegs The Long Wash rinses and cleans for longer than the Short Wash See SECTION 7 CYCLE TIMES 9 Wait for water to be heated within the required range before continuing 10 Prepare the keg a Set keg upright on ground remove any keg cap if necessary ...

Page 20: ...cleaning cup and attach to the keg Half turn counter clockwise and lift then push with a half turn clockwise to secure d Push the fill handle fully down into lock position Handle fully down opens to keg Pull trigger and depress the handle fully until it s in the locked down position then release e Flip keg over and place upside down onto the wash platform ...

Page 21: ...ONS MANUAL PROCESS PACKAGING INC PAGE 21 OF 125 www iddeas com 11 Start the detergent pump from Main Control Panel top by switching to ON 12 Press START on the Control Panel Washer button to start the Controller PLC process ...

Page 22: ...ww iddeas com a The Wash SEQUENCE lamp turns on b The PLC Wash sequences occur You may see indicator lights and yellow valve indicators switch several times during this process c The Wash SEQUENCE lamp turns off at PLC process end 13 Flip the keg over and place on ground ...

Page 23: ...Pull trigger and lift the handle until it s fully in the up position b Twist counter clockwise and lift to unlock from keg Partially pressurized Oxine solution will spray from connection so do this slowly or lay it against the padded strut Solution remaining on Spear Valve is all right c Place coupler back on the Cleaning Cup ...

Page 24: ...e left open for the entire washing cycle New detergent and water are mixed and introduced into the tank when the float drops below a certain point If this is left closed be sure to test your Ph often during the washing process to determine if you need to drain some detergent and introduce fresh water and detergent to maintain correct Ph The Drain Valve seals the pipe entirely while the Bleed Valve...

Page 25: ...pening both Bleed and Drain valves 5 Flush out with cold water WARNING NEVER WET electrical panel interiors such as the MCC PANEL CONTROL PANEL or the HEATER CONTROL shown below 6 Clean the outer surfaces of the Squire a Wash with warm soapy water b Scrub with a soft brush to clean surfaces c Rinse Squire by hose with LOW water pressure 7 Air dry or wipe down with chamois or other soft cloth 8 On ...

Page 26: ...www iddeas com KEG FILLING For first time users who have the FILL BY WEIGHT option read the FILL BY WEIGHT OPERATIONS MANUAL before continuing this section 1 Attach Product 1 5 Bright Tank Hose to the Product Pump 2 Ensure the Control Panel Rack CIP switch is set to RACK ...

Page 27: ...IONS MANUAL PROCESS PACKAGING INC PAGE 27 OF 125 www iddeas com 3 Ensure the Drain valve is open and CIP Return valve is closed CIP hose shown attached below 4 Place a keg upright on the floor a pallet or the weight sensor ...

Page 28: ...eas com 5 Place Product filling coupler on keg and depress the handle while pushing down until it s in the locked down position Handle in fully down positions opens to keg 6 Press Racker Start button Pump is primed and PLC controlled fill begins The next few steps occur quickly ...

Page 29: ...t valve opens filling the keg 8 Set Back Pressure Regulator FOB to pressure desired 20 psi e g If 15 is needed set to 35 The regulator only functions during a fill Once set it should maintain proper pressure FOB Foam Off Beer Back Pressure Regulator Pressure should be 30 psig Product temperature and CO2 pressure dependent ...

Page 30: ...5 www iddeas com 9 Racker Drain turns off and FOB turns on after a delay about five seconds to vent back pressure CO2 Arrows Indicate air pressure in and air out 10 Product fills the keg Hissing may be heard from the Fill Drain as the product displaces CO2 from the keg ...

Page 31: ...ed Product and FOB valves are closed and the Racker Drain turns on Note For systems with the optional weight sensor the pre set keg weight trips the filler to stop the process The infrared liquid sensor acts as a backup to this 12 Lift the Coupler handle but do not remove it Handle up opens product in hose to drain hose bypassing keg 13 Continue with KEG SCAVENGE SEQUENCE below ...

Page 32: ...NG INC PAGE 32 OF 125 www iddeas com KEG SCAVENGE SEQUENCE 14 Press the SCAV button on the Main Panel 15 SCAV valve opens and Racker Drain valve turns off CO2 blows left over product out of fill hose coupler and overflow hose through the drain pipe ...

Page 33: ...f turn counter clockwise and secure to Product Cup 20 Replace the filled keg with a sterilized empty until all product is used 21 When all filling is done for the day go to Section 10 CIP PROCEDURE IMPORTANT After the First Keg has been processed through both the wash and fill sequences remove it and do not allow it to enter the full Keg warehouse This will ensure that all the Machine systems were...

Page 34: ...as described in TROUBLESHOOTING 1 The PLC stops rejecting the current keg and ending the entire sequence 2 The sequence lamp will continuously flash to warn the operator of an error 3 Operator resolves issue and presses STOP button to acknowledge and shut off warning 4 Pressing START causes the process to begin from KEG WASHING step 12 Rejected Keg STOP START for Washing processes Back To TOC ...

Page 35: ...em 5 PLC opens the Product and Filler Drain valves o Pump turns on flushing water through the fill system and exiting the Drain Valve 6 Stop water flow by switching the Control Panel RACK CIP switch back to RACK 7 PLC closes Product and Rack Drain R Drain valves CAUSTIC FLUSH 8 Attach the separate CIP tank to the Product pump with the 1 5 Bright Tank Hose Ensure CIP caustic detergent is set at 2 t...

Page 36: ...he fill system and exiting the Drain Valve o The Operator determines exactly how long they wish to run Oxine but IDD suggests a minimum running time of 3 min 18 Stop Oxine flow by switching the Control Panel RACK CIP switch back to RACK 19 PLC closes Product and Rack Drain R Drain valves 20 System is ready for new product fills EXTERIOR CLEANUP Clean the outer surfaces of the Squire WARNING DO NOT...

Page 37: ...s for accuracy and operation in line with operations manual recommendations Adjust if necessary Check Infrared Liquid Sensor for cleanliness and good operation by removing from pipework and verify sensor tip is clean and polished Clean and or replace if necessary Clean out all airline filters and drain any condensate Check all push button switches and indicator lamps for damage Replace as necessar...

Page 38: ... remove the contents via the CO2 port of the coupler Allow the keg to drain or force out contents with air or CO2 The condensate or rinse residuals in a 50 liter or 1 2 barrel keg normally measures between 40 to 80 ml A limit of 100 ml should be set as the maximum allowable limit 2 Titrate test the condensate obtained from the keg to ensure that there is no acid and or alkali carry over from the w...

Page 39: ...ste odor and clarity tests at regular intervals as stated in the Q C standards NOTE Funnel Sample and Pressure Test Couplers may be purchased from IDD to suit your specific keg valve type SUMMARY Use the aforementioned tests to determine that these points about the keg machine function and cleaning procedures are occurring properly On the wash head s the wash water and detergent is being cleared f...

Page 40: ...y QC Sampling Coupler SA 35336 European Sankey QC Sampling Coupler SA 35266 Funnel Coupler Used for inserting samples into the keg under aseptic conditions American Sankey Funnel Coupler SA 35338 European Sankey Funnel Coupler SA 35265 Pressure Test Coupler Used for pressure testing the keg after filling American Sankey Pressure Test Coupler SA 35337 European Sankey Pressure Test Coupler SA 35267 ...

Page 41: ...20 ounces 0 6 liters of Oxine 4 Add in enough food grade acid and stir well lowering the pH within approximately 2 5 to 3 0 pH CAUTION Perform this task in a well ventilated area and DO NOT breathe the fumes given off during activation See the OXINE MATERIAL SAFETY DATA SHEET for more details 5 Wait 5 10 minutes until the Oxine completes activation and produces approximately 20 000 ppm of Activate...

Page 42: ...he while surpassing the bacteriocidal efficacy of these other compounds Hypochlorites can form chlorophenols a medicinal flavor compound when combined with organic material in beer Quaternary ammonia compounds have well known negative effects on flavor the end product of the reduction of peroxy acetic acid is acetic acid with its typically vinegar like character Even a small amount remaining in a ...

Page 43: ... to shock sanitize activated carbon and sand gravel filters in water treatment facilities Typically a 50 to 100 ppm solution is run slowly through these type filters Stabilized ClO2 will not be absorbed significantly by the active carbon Once the bed is sanitized it is then possible to dose Oxine into the water stream prior to the filter bed at a concentration of 1 to 5 ppm in order to prevent fut...

Page 44: ...e a need for an effective and safe drinking glass sanitizer stabilized ClO2 can fill the need Since stabilized ClO2 can be safely consumed at 4 ppm it makes an ideal glass rinse Unlike typical quaternary ammonium rinses it will not have any deleterious effect on beer flavor nor on beer foam quality Use at 20 to 50 ppm in final rinse water WASHING METHOD Normally an initial washing at 20 to 40 ppm ...

Page 45: ...are as follows o 0 00564N PAO Phenylarsine Oxide o 0 2N Hydrochloric Acid Add 16 6 ml Concentrated HCL 39 to 800 ml water Bring to 1 000 ml with water o 10 Potassium Iodide 100 g diluted to 1 000 ml with distilled water The following are available for purchase from IDD o Test kits o Replacement materials o Oxine in 1 5 30 and 55 gallon containers Storage Concentrated ClO2 should be stored in dry a...

Page 46: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 46 OF 125 www iddeas com OXINE MATERIAL SAFETY DATA SHEET ...

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Page 52: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 52 OF 125 www iddeas com SYSTEM DETAIL INFORMATION 14 PLANT LAYOUT SQUIRE PLUS 2 LAYOUT Back To TOC ...

Page 53: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 53 OF 125 www iddeas com 15 FLOW DIAGRAM Back To TOC ...

Page 54: ...om 16 ELECTRICAL Important Electrical Notes Customer to supply local disconnect and ground fault device A surge protection device for the system s power supply is highly recommended During installation all electrical connections must to be securely fastened before power is turned on ...

Page 55: ...NUAL PROCESS PACKAGING INC PAGE 55 OF 125 www iddeas com NOTE MAIN DISCONNECT FEEDER CIRCUIT PROTECTION PROVIDED BY OTHERS ME F 00183 SQUIRE PLUS 2 MCC PANEL 230V 1PH 60HZ SUPPLY NONE J G 12 13 04 1 1 6 O M 8 24 13 A Back To TOC ...

Page 56: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 56 OF 125 www iddeas com 17 MECHANICAL EURO AMERICAN SANKEY KEG VALVE FLOWS Back To TOC ...

Page 57: ...he system 2 Clean all pipes to avoid seal damage Remove welding particles residue or dribble 3 Connect the pipes according to the reference points flow direction found on the valve body 4 Depending on the valve use slightly lubricate the male end of the threaded pipe DO NOT lubricate the threading on the female end of the pipe When tightening DO NOT use the valve as a support and DO NOT over tight...

Page 58: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 58 OF 125 www iddeas com Functional Diagrams ...

Page 59: ...rly During each procedure it is necessary to check the state of each component to make sure that they are not worn out or damaged Repairs are essential when one of the following occurs Unusual noises Dripping Reduced flow rate under normal pressure Increased pressure drop PARTS REPLACEMENT The essential spare parts for all Assured Automation ARES angle valves used by IDD Process Packaging are supp...

Page 60: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 60 OF 125 www iddeas com PROCESS VALVE Back To TOC ...

Page 61: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 61 OF 125 www iddeas com SOLENOID VALVE Back To TOC ...

Page 62: ... than the material pressure Use of excessive actuation pressure air or liquid than that which results in complete valve closure will impact sleeve life Use of actuation pressure above 90 psi is not recommended RECOMMENDED CONFIGURATION Airpinch valves are normally open and require constant pressure for complete closure Reduction or loss of control pressure allows the valve to open In the event of ...

Page 63: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 63 OF 125 www iddeas com TANK DOSING UNIT ...

Page 64: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 64 OF 125 www iddeas com Call 805 529 9890 for current pricing Back To TOC ...

Page 65: ...mount the valve assembly directly to a 1 4 NPT pipe e Apply pipe dope and hand tighten valve assembly f Cinch down assembly with a wrench until tight but DO NOT OVER TIGHTEN Attach the plastic discharge tubing as supplied Verify the pipe or hose outlet extends below the bottom of the float WARNING Do not use Teflon tape to seal internal plastic threads as the extra thickness of the tape may crack ...

Page 66: ...l feed rates For very viscous products the induction rates can be increased by substituting 1 2 ID inlet tubing Be sure to leave a short piece of 3 8 ID tubing on the proportioner and foot valve barbs as bushings Note Induction rates are based on a water pressure of 40 psi 1 cps centipoise is equal to the viscosity of water 75 cps is approximately equal to the viscosity of 10 weight motor oil 200 ...

Page 67: ...15 1 3 9 33 1 Tan 27 98 5 1 9 15 14 1 4 11 31 1 No Tip 33 15 4 1 10 54 12 1 4 52 28 1 These tips are not included in the standard tip pack Table 3 440 24 Blue Proportioner with 3 8 Hose Barb Metering Tip Color Injection Rates For Viscosities Shown 1 cps 75 cps 200 cps Oz Gal Ratio Oz Gal Ratio Oz Gal Ratio Clear 0 66 195 1 027 470 1 14 903 1 Purple 1 01 127 1 041 315 1 33 393 1 Yellow 1 53 83 1 1 ...

Page 68: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 68 OF 125 www iddeas com ADJUSTABLE SINGLE STAGE INJECTORS MODEL TF0402S Back To TOC ...

Page 69: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 69 OF 125 www iddeas com DETERGENT PUMP NPE NPE F INSTRUCTION MANUAL ...

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Page 77: ...SQUIRE PLUS 2 OPERATIONS MANUAL PROCESS PACKAGING INC PAGE 77 OF 125 www iddeas com PRODUCT PUMP OPERATION MAINTENANCE PARTS LIST ...

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Page 110: ... 003 WASH STOP 101 PURGE 004 FILL START 102 WATER RINSE 005 FILL STOP 103 DETERGENT RINSE 006 SCAVENGE START 104 DETERGENT RETURN 007 LIQUOR SENSOR 105 CO2 PURGE 008 PRODUCT SENSOR 106 PRODUCT 009 CIP 107 FOB 010 RACK 108 CO2 SCAVENGE 011 N A 109 FILL DRAIN 012 SPARE 110 LOW FLOW 013 SPARE 111 SEQUENCE LAMP 014 CYCLE OPT 200 N A 015 KEG SIZE SELECT 201 N A ...

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Page 112: ...ater pressure you may need to change the Venturi Tip to compensate Connect with at least a hose What should my Air Purge and CO2 pressure be 22 23 psig for Air Purge 30 psig with a 1 regulator How Do I know my Caustic Acid Ph is correct or How do I know my Oxine is mixing correctly Use one or both to test with Use metering strips wetted directly from the washing side discharge pipe Use metering st...

Page 113: ...air kit if possible or replace the coupler The Coupler is working o Check the IR Probe run the machine and watch the probe When water runs out of the drain and the probe remains ON it is bad o Check the IR Probe and it turns off but there is no water Check that the drain valve is open Make sure the drain has not been rerouted or have anything attached to it that could cause flow constriction Check...

Page 114: ...5 gpm at 40 60 psi The Proportioner outlet tubing was cut too short for priming o Pinch the outlet tube to create back pressure which will cause the unit to prime after which the foot valve will keep the inlet tube primed Dosing Unit Proportioner or Stops Drawing Chemical Do the following a Proportioner metering tip clogged with dried chemical Remove proportioner tip and inject hot water b Inspect...

Page 115: ...ld be set at 30 psi see Wash Fill Notes with modifications for your location temperature and CO2 in solution differences Check the last cycle on Wash side The CO2 should have a 1 Regulator maintained at 30 psi or it will be under pressurized o Without the proper regulator fills can be adversely affected from Low CO2 pressure inside the keg is creating foam o The CO2 on the Wash side was set too lo...

Page 116: ...ht is ON and the valve indicator is up see 4 below 2 If the Valve s yellow indicator is not up make sure the air is on and that incoming air is set at 80 psi 3 If the air is good disconnect hose from the valve and check for air flow If air is not flowing into valve Manually over ride the solenoid with a small flat bladed screwdriver by turning clockwise of a turn o Air begins flowing The solenoid ...

Page 117: ...ure occurs when the internal sensor changes from clear to opaque and misreads due to age discoloration or wear from caustic When the probe goes bad it remains ON all the time because it can t read a change between air and liquid movement o Liquid present Light OFF Air present Light ON The back pressure could be set too high The Fill Takes Too Long Back pressure is too high Review SECTION 9 KEG FIL...

Page 118: ...ng washing or filling refer to the Rejected Keg Occurrence later in this Appendix 1 Check that services are hooked up correctly CO2 and Air Purge each with 1 regulator at 30 psig Control Air at 80 psi and Water at 15 gpm with 60 psi 2 Supply power to the system 208 240v 1 PH 60 Hz 35 Amps 3 Turn on the machine air air purge CO2 or Nitrogen and Product supply 4 Set up the wash tank for either Acid ...

Page 119: ...bble over the Spear Tube and rinse it c Low Flow valve opens allowing High Flow to rinse keg d There is a High Flow rinse a Low Flow rinse and a final High Flow rinse e Water Drain valve closes for 4 5 seconds to fill Oxine water over Spear Valve spring f Water valve closes for sanitization hold time of 15 seconds the red lamps remains ON g Wash Drain and CO2 valves open to purge Oxine water until...

Page 120: ... to clean surfaces f Rinse Squire by hose with LOW water pressure 28 Air dry or wipe down with chamois or other soft cloth 29 On the drain pipe valves close the Drain Valve top most 30 The system is ready for a new day REJECTED KEG OCCURRENCE This does not happen often and is typically an issue with the Infrared Liquid Sensor as described in TROUBLESHOOTING 1 The PLC will stop rejecting the curren...

Page 121: ...ssing keg 12 Continue with the KEG SCAVENGE SEQUENCE below KEG SCAVENGE SEQUENCE 13 Press the SCAV button on the Main Panel 14 SCAV valve opens and Racker Drain valve turns off CO2 blows left over product out of fill hose coupler and overflow hose through the drain pipe 15 SCAV stops after a pre set time 16 SCAV valve closes and Racker Drain turns on 17 Racker Drain remains open for two more secon...

Page 122: ...220vFUSE HLDR GMA ELEC FUSE HOLDER 5 EL0626 GMA 1 AMP FUSE ELEC FUSE 5 EL0627 GMA 5 AMP FUSE ELEC FUSE 5 EL0663 GMA 2 5 AMP FUSE ELEC FUSE 1 EL0801 LAMP 220V WHITE ELEC LAMP 1 EL0808 LAMP 24VDC RED ELEC LAMP 1 EL0809 LAMP 24V GREEN ELEC LAMP 1 EL1200 IR PROBE LIQ SENSOR ELEC SENSOR 2 MD 35417 WASH FILL COUPLER A SANKEY D SERIES COUPLER 2 MD 35417RK1 SEAL KIT AMER SANKEY D SERIES COUPLER 2 MD 35417...

Page 123: ...EAT PREINSTALL VALVE PROCESS 1 VA0167 SEAL KIT FOR VA0165 66 VALVE PROCESS 1 VA1704 5 8 BLADDER EPDM VALVE PINCH PNEUMATIC SOLENOIDS SPARES LIST MD F 26107 ITEM NO DESCRIPTION PART NO 1 Maniford 12 Way Clipp PN1155 2 Valve Sol 3 Way 15mm 24V Clipp PN1159 3 Blanking Plate 15mm Clipp PN1158 4 Regulator 1 8 NPT 60psig PN1059 5 Din Terminla Led 6 Cord Clipp PN1160 6 Shuttle Valve 1 8 NPT PN1213 7 Red ...

Page 124: ...SL0601 TEFLON SEAL COUPLER NUT WA0115 BOTTOM SEAL WA0118 PROBE O RING SL0502 PROBE SEAL MODIFIED IDD AMERICAN SANKEY D TYPE WASH FILL COUPLER FOR SQUIRE WASHER RACKERS ACCESSORIES WA0117 COUPLER HANDLE MD 35417RK3 HOSE BARB COMPRISING MD 35419 EXTENDED HOSE BARB WA0102 COUPLER NUT SS0401 HOSE CLAMP 5 8 TO 1 SS0201 ID BREWERY HOSE FILL SIDE SS0202 ID FOOD GRADE TYGON HOSE WASH SIDE Back To TOC ...

Page 125: ... used for dust mists welding fumes etc They do not provide protection from gases or vapors DO NOT USE FOR ASBESTOS OR LEAD instead select from the respirators below Half face respirators can be used for protection against most vapors acid gases dust or welding fumes Cartridges filters must match contaminant s and be changed periodically Full face respirators are more protective than half face resp...

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IDD Processing & Packaging SQUIRE PLUS 2, Operation Manual

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