IDD Processing & Packaging SQUIRE PLUS 2, Operation Manual, Page: 37 / 125

SQUIRE PLUS 2 OPERATIONS MANUAL
PROCESS & PACKAGING, INC.
P
AGE
37
OF
125
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11. PLANNED MAINTENANCE
Performing the following inspections can prevent many issues. Be sure to turn off the water supply
before servicing the system and be sure that replacement parts have been installed according to
supplied drawing specifications.
Refer to A
PPENDIX
A – I
DENTIFYING
& A
NALYZING
P
ROBLEMS
, for any problems encountered.
D
AILY
:
•
Clean machine after use (
See S
ECTION
10, E
XTERIOR
C
LEANUP
for details)
•
Check and monitor service pressures and temperatures prior to and during operation per operations manual
•
Monitor pH levels of detergents (
See S
ECTION
9, S
TEP
16 for details)
•
Check the keg couplers, spear adaptor, and locking mechanism in the handle for damage. Damage may be
transferred to the keg valve seal; Change damaged parts as necessary.
W
EEKLY
:
•
Check head seal connections and “O” rings for wear and damage. Replace as necessary
•
Check for leaks on all service lines and unions. Replace seals and/or tighten as necessary
•
Check for loose hardware. Tighten as necessary
•
Check for loose wire terminations. Tighten as necessary
M
ONTHLY
:
•
Check dosing units for accuracy and operation in line with operations manual recommendations. Adjust if
necessary
•
Check Infrared Liquid Sensor for cleanliness and good operation by removing from pipework and verify
sensor tip is clean and polished. Clean and/or replace if necessary
•
Clean out all airline filters and drain any condensate
•
Check all push-button switches and indicator lamps for damage. Replace as necessary
•
Check all spare parts inventory levels. Replace as necessary.
(See A
PPENDIX
C –S
PARE
P
ARTS
)
Q
UARTERLY
:
•
Check pressure gauges for accuracy. Adjust and/or replace if necessary
•
Check the transfer system alignment and keg placement over the connection heads. Lubricate, make
adjustments, and replace worn parts as necessary
•
Check all hoses for leaks and/or wear. Replace as necessary
•
Check tri-clover seals for wear and/or damage. Replace as necessary
•
Check all electrical power connections and motor overload settings. Reset if necessary
•
Check pumps for leaks
Y
EARLY
:
•
Check process valve, seats, “O” rings, and seals for wear and damage. Replace as necessary
•
Inspect pump seals for wear or damage. Replace as necessary
•
Inspect all air cylinder seals for wear and/or damage. Replace as necessary
•
Check nylon air lines for leaks and continued flexibility. Replace as necessary
•
Check all solenoid valves for proper operation. Replace if necessary
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