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INSTALLATION INSTRUCTIONS

R

410A Split System Air Conditioner

421 01 5104 02

11

Specifications subject to change without notice.

Example: 3 short flashes followed by 2 long flashes indicates

a 32 code. Table 3 shows this to be low pressure switch

open.

Table 3 

 Status Codes

OPERATION

FAULT

AMBER LED

FLASH CODE

Possible Cause and Action

Standby – no call

for unit operation

None

On solid, no flash

Normal operation 

  with communicating Control

Standby – no call

for unit operation

None

Off

Normal operation 

  No call for cooling with 2

wire connection or indoor unit not pow-

ered.

Cooling Operation

None

1, pause

Normal operation

System Communications

Failure

16

Communication with wall control lost. Check wiring to wall control, indoor and outdoor

units

High Pressure

Switch Open

31

High pressure switch trip. Check refrigerant charge, outdoor fan operation and coils

for airflow restrictions.

Low Pressure

Switch Open

32

Low pressure switch trip. Check refrigerant charge and  indoor air flow

Control Fault

45

Outdoor unit control board has failed.  Control board needs to be replaced.

Brown Out

(24 v)

46

The control voltage is less than 15.5v for at least 4 seconds.  Compressor and fan

operation not allowed until control voltage is a minimum of 17.5v.  Verify control volt-

age.

Outdoor Air Temp Sensor

Fault

53

Outdoor air sensor not reading or out of range. Ohm out sensor and check wiring

Outdoor Coil Sensor Fault

55

Coil sensor not reading or out of range. Ohm out sensor and check wiring

Thermistors out

of range

56

Improper relationship between coil sensor and outdoor air sensor. Ohm out sensors

and check wiring.

Thermal Cutout

72

Compressor voltage sensed after start

up, then absent for 10 consecutive seconds

while cooling demand exists. Possible causes are internal compressor overload trip or

loss of high voltage to compressor without loss of control voltage.   The control will

continue fan operation and wait 15 minutes to attempt a restart.  Fault will clear when

restart is successful, or low voltage power is cycled.

 Contactor Shorted

73

Compressor voltage sensed when no demand for compressor operation exists. Con-

tactor may be stuck closed or there is a wiring error.

No 230V at

Compressor

74

Compressor voltage not sensed when compressor should be starting. Disconnect may

be open or contactor may be stuck open or there is a wiring error.

Thermal Lockout

82

Thermal cutout occurs in three consecutive cycles.  Unit operation locked out for 4

hours or until 24v power recycled.

Low Pressure Lockout

83

Low pressure switch trip has occurred during 3 consecutive cycles.  Unit operation

locked out for 4 hours or until 24v power recycled.

High Pressure

Lockout

84

High pressure switch trip has occurred during 3 consecutive cycles.  Unit operation

locked out for 4 hours or until 24v power recycled.

Figure 8

Resistance vs Temperature Chart

0

10

20

30

40

50

60

70

80

90

(-17.77)

20 

(-6.67)

40 

(4.44)

60 

(15.56)

80 

(26.67)

100 

(37.78)

120 

(48.89)

TEMPERATURE °F (°C)

RESISTANCE (KOHMS)

THERMISTOR CURVE

Summary of Contents for CSA6

Page 1: ...ility or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Safety C...

Page 2: ...ee Fig 1 6 Avoid direct tubing contact with water pipes duct work floor joists wall studs floors and walls 7 Do not suspend refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube 9 When necessary use hanger straps which are 1 in 25 4 mm wide and conform to...

Page 3: ...operating ambient in cooling mode is 125 F 51 67_C Make Piping Connections WARNING PERSONAL INJURY AND ENVIRONMENTAL HAZARD Failure to follow this warning could result in personal injury or death Relieve pressure and recover all refrigerant before system repair or final unit disposal Use all service ports and open all flow control devices including solenoid valves CAUTION UNIT DAMAGE HAZARD Failur...

Page 4: ...ng line sets between 80 and 200 ft 24 38 and 60 96 m and or 20 ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 24 38 m Connection and Tube Diameter Connection Diameter Rated Tube Diameter 18 24 30 3 8 3 4 3 4 36 42 48 3 8 7 8 7 8 60 3 8 7 8 1 1 8 Uni...

Page 5: ...using the recommended deep vacuum method of 500 microns An alternate triple evacuation method may be used See triple evacuation method in Service Manual IMPORTANT Always break a vacuum with dry nitrogen Deep Vacuum Method The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth The deep vacuum metho...

Page 6: ...ired Final Wiring Check IMPORTANT Check factory wiring and field wire connections to ensure terminations are secured properly Check wire routing to ensure wires are not in contact with tubing sheet metal etc Compressor Crankcase Heater When equipped with a crankcase heater furnish power to heater a minimum of 24 hr before starting unit To furnish power to heater only set thermostat to OFF and clos...

Page 7: ...ommunicating mode make sure that indoor airflow is set to efficiency during charging If conditions are favorable check system charge by subcooling method If any adjustment is necessary adjust charge slowly and allow system to operate for 15 minutes to stabilize before declaring a properly charged system If the indoor temperature is above 80_F 26 67_C and the outdoor temperature is in the favorable...

Page 8: ... will be turned OFF until the next valid communication Amber Status Light An amber colored STATUS light is used to display the operation mode and fault codes as specified in the troubleshooting section See Table 3 for codes and definitions NOTE Only one fault code will be displayed on the outdoor unit control board the most recent with the highest priority Crankcase Heater Operation The crankcase ...

Page 9: ...RUCTIONS R 410A Split System Air Conditioner 421 01 5104 02 9 Specifications subject to change without notice terminals For operation in non communicating mode wire solenoid valve kit NASA401LS across C and Y terminals ...

Page 10: ... outdoor fan is turned off If the call for cooling continues the control will energize the compressor contactor every 15 minutes If the thermal protector closes at the next 15 minute interval check the unit will resume operation If the thermal cutout trips for three consecutive cycles then unit operation is locked out for 4 hours and the appropriate fault code See Table 3 is displayed CONTACTOR SH...

Page 11: ...il Sensor Fault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check wiring Thermal Cutout 72 Compressor voltage sensed after start up then absent for 10 consecutive seconds while cooling demand exists Possible causes are internal compressor overload trip or ...

Page 12: ...INSTALLATION INSTRUCTIONS R 410A Split System Air Conditioner 12 421 01 5104 02 Specifications subject to change without notice Figure 9 Single Stage Control Board ...

Page 13: ...ite Red R Wall Control Variable Speed Furnace Fan Coil Outdoor Green Yellow White Red LEGEND 24V FACTORY WIRING 24V FIELD WIRING FIELD SPLICE CONNECTION C DX DX R Figure 11 Non Communicating Standard Thermostat 3 Wire 24V Circuit Connections See Thermostat Installation Instructions for Specific Unit combinations LEGEND 24 V FACTORY WIRING 24 V FIELD WIRING FIELD SPLICE CONNECTION ELECTRICAL OPERAT...

Page 14: ...OM HEAT STAGE 1 HEAT STAGE 2 INDOOR FAN LEGEND 24V FACTORY WIRING 24V FIELD WIRING FIELD SPLICE CONNECTION NOTE Wiring must conform to NEC or local codes Figure 13 Non Communicating Indoor with Observer Communicating Wall Control NAXA00101DB Green Yellow White Red OAT Sensor Communicating Outdoor W2 C Y R C R Wall Control OAT DX R C DX Y G O C Y Y2 R W2 G DX R C DX Non Communicating Indoor NOTE Th...

Page 15: ...as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filt...

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