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INSTALLATION INSTRUCTIONS

R

410A Split System Air Conditioner

8

421 01 5104 02

Specifications subject to change without notice.

Disconnect factory provided wires from DX+, DX

, C and R

terminals.  Using factory provided wires, connect to C and Y

on the control board for 2 wire thermostat control.  A field

installed jumper wire is also required between R and Y (See

Fig. 12).  Connect field 24V wires to factory provided wires

now connected to C and Y and cap both sides or remove

unused factory provided wires.

Compressor Internal Relief

The compressor is protected by an Internal Pressure Relief

(IPR) which relieves discharge gas into the compressor shell

when differential between suction and discharge pressure

exceeds 550

625 psi.  The compressor is also protected by

an internal overload attached to motor windings.

GENERAL SEQUENCE OF OPERATION

STANDARD THERMOSTAT

Turn on power to indoor and outdoor units. Transformer is

energized.

On a call for cooling, thermostat makes circuits R

Y and

R

G. Circuit R

Y energizes contactor, starting outdoor fan

motor and compressor circuit. R

G energizes indoor unit

blower relay, starting indoor blower motor on high speed.

NOTE

: To achieve the rated system performance, the indoor

unit or the thermostat must be equipped with a time delay
relay circuit.

W h e n  t h e rm o s t a t  i s  s a t i s f i e d ,  i t s  c o n t a c t s  o p e n ,

de

energizing contactor and blower relay. Compressor and

motors stop. If indoor unit is equipped with a time

delay relay

circuit, the indoor blower will run an additional 90 sec to

increase system efficiency.

CONTROL FUNCTIONS

AND SEQUENCE OF OPERATION

The outdoor unit control system has special functions.  The

following is an overview of the control functions.

SEQUENCE OF OPERATION

Cooling Operation

This product utilizes either a standard indoor thermostat or

Observer

t

 Communicating Wall Control. With a call for

cooling, the outdoor fan and compressor are energized.

When the cooling demand is satisfied, the compressor and

fan will shut off.

NOTE

: The outdoor fan motor will continue to operate for one

minute after compressor shuts off, when the outdoor ambient
is greater than or equal to 100

_

F (37.78

_

C).

Communication and Status Function Lights

Green Communications (COMM) Light (Communicating

Control only):

A green LED (COMM light) on the outdoor board indicates

successful communication with the other system products.

The green LED will remain OFF until communications is

established.  Once a valid command is received, the green

LED will turn ON continuously.  If no communication is

received within 2 minutes, the LED will be turned OFF until

the next valid communication.

Amber Status Light

An amber colored STATUS light is used to display the

operation mode  and fault codes  as  specified  in the

troubleshooting section.  See Table 3  for codes and

definitions.

NOTE

: Only one fault code will be displayed on the outdoor

unit control board (the most recent, with the highest priority).

Crankcase Heater Operation

The crankcase heater (when applicable) is energized during

the off cycle below 65

_

F (37.78

_

C)

Outdoor Fan motor Operation

The outdoor unit control energizes outdoor fan any time the

compressor is operating.  The outdoor fan remains energized

for 15 minutes if a pressure switch or compressor thermal

protector should open.  Outdoor fan motor will continue to

operate for one minute after the compressor shuts off when

the outdoor ambient is greater than or equal to 100

_

F

(37.78

_

C).

Time Delays

The unit time delays include:

S

Five minute time delay to start cooling operation when
there is a call from the thermostat or communicating wall
control.

S

When operating the unit with 2 wires, this delay is
shortened to 10 seconds.

S

Five minute compressor recycle delay on return from a

brown out condition

S

Two minute time delay to return to standby operation from
last valid communications (with communicating only)

S

One minute time delay of outdoor fan at termination of
cooling mode when outdoor ambient is greater than or
equal to 100

_

F (37.78

_

C).

Utility Interface

With Non

Communicating Thermostats

Utility curtailment will only work when the unit is operating

with a non

communicating thermostat.

When the utility curtailment interface is applied with a

non

communicating thermostat, the utility relay should be

wired in series with the Y input.

Low Ambient Cooling

When this unit is required to operate below 55

_

F (12.78

_

C) to

a minimum of 0

_

F (

17.78

_

C) outdoor temperature,

provisions must be made for low ambient operation.
Low ambient applications 

require

 the installation of

accessory kits:

S

Low Ambient Pressure Switch Kit

S

Evaporator Freeze Thermostat

S

Hard Start kit

S

Crankcase Heater

Support feet are recommended for low ambient cooling. See

Product Specification sheet for kit part numbers on

appropriate unit size and series unit.

F o r  l o w  a m b i e n t  c o o l i n g  w i t h  t h e  O b s e r v e r

Communicating Wall Control the cooling lockout must be

set to “Off” in the Wall Control setup.

Liquid Line Solenoid

When operating in communicating mode the standard

thermostat terminals will not function. A terminal on the

non

communicating thermostat bus labeled “LS” on the AC

control board is provided for wiring liquid line solenoids when

in communicating mode. For operation in communicating

mode wire solenoid valve kit NASA401LS across LS and C

Summary of Contents for CSA6

Page 1: ...ility or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Safety Labeling and Signal Words CAUTION WARNING TABLE OF CONTENTS Safety C...

Page 2: ...ee Fig 1 6 Avoid direct tubing contact with water pipes duct work floor joists wall studs floors and walls 7 Do not suspend refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube 9 When necessary use hanger straps which are 1 in 25 4 mm wide and conform to...

Page 3: ...operating ambient in cooling mode is 125 F 51 67_C Make Piping Connections WARNING PERSONAL INJURY AND ENVIRONMENTAL HAZARD Failure to follow this warning could result in personal injury or death Relieve pressure and recover all refrigerant before system repair or final unit disposal Use all service ports and open all flow control devices including solenoid valves CAUTION UNIT DAMAGE HAZARD Failur...

Page 4: ...ng line sets between 80 and 200 ft 24 38 and 60 96 m and or 20 ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 24 38 m Connection and Tube Diameter Connection Diameter Rated Tube Diameter 18 24 30 3 8 3 4 3 4 36 42 48 3 8 7 8 7 8 60 3 8 7 8 1 1 8 Uni...

Page 5: ...using the recommended deep vacuum method of 500 microns An alternate triple evacuation method may be used See triple evacuation method in Service Manual IMPORTANT Always break a vacuum with dry nitrogen Deep Vacuum Method The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth The deep vacuum metho...

Page 6: ...ired Final Wiring Check IMPORTANT Check factory wiring and field wire connections to ensure terminations are secured properly Check wire routing to ensure wires are not in contact with tubing sheet metal etc Compressor Crankcase Heater When equipped with a crankcase heater furnish power to heater a minimum of 24 hr before starting unit To furnish power to heater only set thermostat to OFF and clos...

Page 7: ...ommunicating mode make sure that indoor airflow is set to efficiency during charging If conditions are favorable check system charge by subcooling method If any adjustment is necessary adjust charge slowly and allow system to operate for 15 minutes to stabilize before declaring a properly charged system If the indoor temperature is above 80_F 26 67_C and the outdoor temperature is in the favorable...

Page 8: ... will be turned OFF until the next valid communication Amber Status Light An amber colored STATUS light is used to display the operation mode and fault codes as specified in the troubleshooting section See Table 3 for codes and definitions NOTE Only one fault code will be displayed on the outdoor unit control board the most recent with the highest priority Crankcase Heater Operation The crankcase ...

Page 9: ...RUCTIONS R 410A Split System Air Conditioner 421 01 5104 02 9 Specifications subject to change without notice terminals For operation in non communicating mode wire solenoid valve kit NASA401LS across C and Y terminals ...

Page 10: ... outdoor fan is turned off If the call for cooling continues the control will energize the compressor contactor every 15 minutes If the thermal protector closes at the next 15 minute interval check the unit will resume operation If the thermal cutout trips for three consecutive cycles then unit operation is locked out for 4 hours and the appropriate fault code See Table 3 is displayed CONTACTOR SH...

Page 11: ...il Sensor Fault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check wiring Thermal Cutout 72 Compressor voltage sensed after start up then absent for 10 consecutive seconds while cooling demand exists Possible causes are internal compressor overload trip or ...

Page 12: ...INSTALLATION INSTRUCTIONS R 410A Split System Air Conditioner 12 421 01 5104 02 Specifications subject to change without notice Figure 9 Single Stage Control Board ...

Page 13: ...ite Red R Wall Control Variable Speed Furnace Fan Coil Outdoor Green Yellow White Red LEGEND 24V FACTORY WIRING 24V FIELD WIRING FIELD SPLICE CONNECTION C DX DX R Figure 11 Non Communicating Standard Thermostat 3 Wire 24V Circuit Connections See Thermostat Installation Instructions for Specific Unit combinations LEGEND 24 V FACTORY WIRING 24 V FIELD WIRING FIELD SPLICE CONNECTION ELECTRICAL OPERAT...

Page 14: ...OM HEAT STAGE 1 HEAT STAGE 2 INDOOR FAN LEGEND 24V FACTORY WIRING 24V FIELD WIRING FIELD SPLICE CONNECTION NOTE Wiring must conform to NEC or local codes Figure 13 Non Communicating Indoor with Observer Communicating Wall Control NAXA00101DB Green Yellow White Red OAT Sensor Communicating Outdoor W2 C Y R C R Wall Control OAT DX R C DX Y G O C Y Y2 R W2 G DX R C DX Non Communicating Indoor NOTE Th...

Page 15: ...as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere POE oils may cause damage to certain plastics and roofing materials Wrap all filt...

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