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C REPLACEMENT OF THE AUGER, WATER

SEAL, BEARINGS AND COUPLING

1 Remove thepanels.

2 Followthe steps at item H to remove the ice

spout.

3 On  model  F120-F200  unloose  and  remove

two  screws  and  washers  holding  tight  the

spout bracket to the freezing cylinder.

On  models  SF300-SF500  and  SFN1000

unloose and remove the four bolts securing

the icebreaker to the upper flange of the eva-

porator.

4 On  model  F120-F200  grasp  the  wire  cap

hook at the top of the freezer and pull out the

auger,  attached  cap  and  ice  breaker  from

the top of the freezer.

On models SF300-SF500 and SFN1000 with

two flat screwdrivers insert then on the space

between the icebreaker and the upper flan-

ge and by tilting them lift the icebreaker and

auger assembly.

Grasp  the  icebreaker  and  remove  the  ice-

breaker and auger assembly by lifting them

from the evaporator.

5 On  model  F120-F200,  with  a  circlip  plier,

remove the retaining ring and cap hook from

the  ice  breaker  while,on  the  superflaker

models,  remove  the  plastic  cap  using  a

screwdriver as a lever.

6 Unloose and remove cap screw and remove

the ice breaker from the auger.

7 Clean away the old grease from the interior

of  the  ice  breaker  and  inspect  the  bearing

pressed into the top of the ice breaker and if

worn do not hesitate to replace it.

8 Inspect the conditions of the Oring; if torn or

worn replace it.

9 Slide  off  from  the  auger  bottom  the  upper

half of the water seal.

10 Unloose  and  remove  the  three/four  bolts

which  attach  the  freezer  assy  to  the  alumi-

nium adaptor.

11 Raise the freezer assy off the adaptor, secu-

re it out of the way to allow room to work.On

F120-F200 using a suitable lenght and size

wooden dowel or stick inserted through the

top of the open freezer, tap the lower half of

the water seal and the lower bearing out the

bottom of the freezer.

12 On the superflaker models, with two screw-

drivers as a lever, remove fromthe bottom of

the freezer assy the lo bearing brass holding

ring.

NOTE. 

If  the  auger  cannot  be  pulled  out,

proceed  to  steps  10  and  11  of  this  para-

graph, to gain access to the auger bottom.

Then,  with  a  rowhide  mallet  or  placing  a

piece  of  wood  on  the  bottomend  of  the

auger,  tap  this  bottom  to  break  loose  the

auger and be able then to pull it out as per

step 4 above.

WARNING.  The  top  bearing  assembly

works in critical conditions for what con-

cern its lubrication as it is haused in the

ice  breaker  where  the  formation  of  con-

densation is usual. Therefore it is impor-

tant  to  apply  on  it  an  ample  coating  of

Food  grade  Waterproof  Grease  before

installing the breaker and cap hook in

place.

NOTE. 

Any  time  the  auger  is  removed  for

replacement or inspection use extra care in

handling the water seal parts, so no dirt or

foreign matters are deposited on the surfa-

ces of the seal. If there is any doubt about

the effectiveness of the water seal or O ring

do not hesitate to REPLACE THEM.

NOTE. 

It  is  good  practice  to  replace  the

water  seal  assy  and  both  the  top  and  the

bottom bearings any time the auger is remo-

ved. To facilitate this it is available a service

Kit which includes besides the above men-

tioned  parts,  the  ice  breaker  O  ring  and  a

tube of food grade waterproof grease.

Summary of Contents for F 125C

Page 1: ...2 05 2015 I NOSTRI IMPIANTI SONO CONFORMI ALLA DIRETTIVA 73 23 CEE 89 336 SERVICE MANUAL ELECTRONIC MODULAR FLAKERS AND SUPERFLAKERS F 80 C F 125 C F 120 F 200 SF 300 SF 500 SFN 1000 Gas R134a R 404a...

Page 2: ...S SONDA EVAPORATORE MALFUNZIONANTE BLINKING CLIGNOTANT LAMPEGGIANTE 6 OR 12 MONTHSWATER SYSTEM CLEANING REMIND according to the Jumper setting RAPPEL NETTOYAGE SYST ME HYDRAULIQUE APR S 6 OU 2 MOIS se...

Page 3: ...stallation pratice 13 OPERATING INSTRUCTIONS Start up 14 Operations checks 16 PRINCIPLE OF OPERATION how it works Water circuit 19 Refrigerant circuit 20 Mechanical system 22 Operating pressures 23 Co...

Page 4: ...ua nel ghiaccio dal 18 al 20 50 60 70 90 15 21 32 emp T ater emp acqua W Water T emp aria ater Cooled eddamento ad acqua W Water Cooled Unit lbs 24h DIMENSIONI DIMENSIONS A DEPOSI ACIT TA DEPOSIT CAP...

Page 5: ...er emp acqua W Water T emp aria ater Cooled eddamento ad acqua W Water Cooled Unit lbs 24h DIMENSIONI DIMENSIONS A DEPOSI ACIT TA DEPOSIT CAP PACIT 50 10 ater Cooled Unit WxDxH in 26 12 16 x 20 1 16 x...

Page 6: ...nto ad acqua W Air Cooled Unit Raffreddamento ad aria kg 24h PRODUZIONE DI GHIACCIO ICE PRODUCTION lbs 24h Ice contains 18 20 residual water Percentuale acqua residua nel ghiaccio dal 18 al 20 50 60 7...

Page 7: ...er Raffreddamento ad acqua W Air Cooled Unit Raffreddamento ad aria kg 24h PRODUZIONE DI GHIACCIO ICE PRODUCTION lbs 24h Ice contains 18 20 residual water Percentuale acqua residua nel ghiaccio dal 18...

Page 8: ...d acqua W Water Cooled Unit lbs 24h DIMENSIONI DIMENSIONS O SLOPE BIN DEPOSIT 50 10 ater Cooled Unit WxDxH in 21 3 16 x 26 2 16 x 25 10 16 LxPxH mm 538 x 663 x 650 DR140 DR320 D105 D155 D205 D255 D305...

Page 9: ...CE PRODUCTION lbs 24h Ice contains 18 20 residual water Percentuale acqua residua nel ghiaccio dal 18 al 20 50 60 70 90 15 21 32 emp T ater emp acqua W Water T emp aria ater Cooled eddamento ad acqua...

Page 10: ...DI GHIACCIO ICE PRODUCTION lbs 24h Ice contains 18 20 residual water Percentuale acqua residua nel ghiaccio dal 18 al 20 50 60 70 90 15 21 32 emp T ater emp acqua W Water T emp aria ater Cooled eddame...

Page 11: ...acking and skid Any severe damage noted should be reported to the delivering carrier and a concealed damage claim form filled in subjet to inspection of the contents with the carrier s representative...

Page 12: ...e bolts holding the shipping skid to the bin 3 Screw in the legs into the corresponding tap ped holes in the bin bottom and tighten to seat the legs well against the bin bottom 4 Connect the water dra...

Page 13: ...the ice drop area cover the edges of the opening with vinyl tape 7 Install the gasket on the bin top around ice drop opening of the bin top apply sealant along the inside of the gasket 8 Position and...

Page 14: ...ppropriate water filter or conditioner WATER SUPPLY WATER COOLED MODELS The water cooled versions of Ice Makers requi re two separate inlet water supplies one for the water making the flaker ice and t...

Page 15: ...d possible fai lure 9 Have the bin liner and cabinet been wiped clean 10Has the owner user been given the User Manual and been instructed on the importan ce of periodic maintenance checks 11Has the Ma...

Page 16: ...ser fins Fig 2 C After 2 or 3 minutes from the compressor start up observe that flaker ice begins drop ping off the ice spout to fall through the ice chute into the storage bin OPERATING INSTRUCTIONS...

Page 17: ...15...

Page 18: ...s necessary to unplug and plug in again to restart the machine The unit before resuming the normal operation will go through the usual 3 minutes STAND BY period NOTE On air cooled models the condenser...

Page 19: ...up of the ice into the ice chute till it cuts the light beam of the sensing eyes This interruption will cause an imme diate blinking of the Bin Full YELLOW LED located on the front of the P C Board an...

Page 20: ...rd Button The Optical Ice Level Control is now recali brated Check for the correct operation of the Optical Ice Level Control by plasing a hand full of ice in between the two eyes The Bin Full yellow...

Page 21: ...ge of water The float reservoir is positioned at the side of the freezing at such an height to be able to maintain a constant water level The water flows from the reservoir into the bottom inlet of th...

Page 22: ...nt exchanges heatwith the one flowing into the capillary tube warmer befo rebeingsuckedinto thecompressor to be recircu lated The refrigerant head pressure is kept between two pre set values 8 9 bar 1...

Page 23: ...event the unit from opera ting in abnormal and dangerous conditions When the ice maker stops on account of this protective device there is a simultaneous glowing of the RED LED warning the user of the...

Page 24: ...will restart automatically In case the unit trips OFF again in alarm for 3 times in 3 hours themachine SHUTSOFF DEFINITIVELY NOTE In the event the gear motor one of the two on MF 66 will tend to rotat...

Page 25: ...GERANT CHARGE R 134 A Air cooled Water cooled F 80C 300 gr 300 gr F 125C 400 gr 300 gr F 120 440 gr 400 gr OPERATING PRESSURES With 21 C ambient temperature Discharge pressure 8 9 bar 8 5 bar Suction...

Page 26: ...eater resi stence to the current flow electrical conduc tivity lower than 30 mS This sensor system causes the shutoff of the machine to protect it from running without water or with an inadequate wate...

Page 27: ...s in the chute When the light beam is interrupted the Bin Full YELLOW LED located in the front of the P C BOARD blinks in case the light beam gets interrupted for as long as 6 seconds the ice machine...

Page 28: ...the sensors in order to control the operation of the different electrical components of the ice maker com pressor gear motor etc The five LEDS pla ced in a row in the front of the P C BOARD monitor t...

Page 29: ...Board button for more of 5 seconds with machine in operation till the switching OFF of the two YELLOW Leds J6 60 70 C Set up of the Safety Condensing Temperature Sensor JUMP IN 70 C JUMP OUT 60 C H I...

Page 30: ...bearing every six months L GEAR MOTOR Two on SFN 1000 The gear motor is made of a single phase electric motor with permanent capacitor directly fitted on a gear box The drive motor rotor is kept alig...

Page 31: ...e rear panels and on SFN1000 remove the front top and left side panels 2 Unloose the three screws securing the pla stic cover to the top of the gear motor and remove it 3 Unloose the two screws securi...

Page 32: ...ssy to the alumi nium adaptor 11 Raise the freezer assy off the adaptor secu re it out of the way to allow room to work On F120 F200 using a suitable lenght and size wooden dowel or stick inserted thr...

Page 33: ...sor 4 Trace and disconnect the electric wires leads of the drive motor Lift and remove the entire gear motor assembly 5 To install the replacement gear motor assy follow the above steps in reverse E R...

Page 34: ...D 2 2 mm 480 W 3 2 A 18 A 0 200 A 11 5 KWH 24 HR F120 A W 230 50 1 R134a 440 400 gr 2600 mm D int 1 00 D 2 2 mm 350 W 2 1 A 9 1 A 0 300 A 8 5 KWH 24 HR F200 A W 230 50 1 R404a 660 520 gr 2600 mm D 1 2...

Page 35: ...35 WIRING DIAGRAM F 80C Air cooled 220 240 50 1...

Page 36: ...36 WIRING DIAGRAM F 80C Water cooled 220 240 50 1...

Page 37: ...37 WIRING DIAGRAM F 125C Air water cooled 220 240 50 1...

Page 38: ...38 WIRING DIAGRAM F 120 F 200 Air water cooled 220 240 50 1...

Page 39: ...39 WIRING DIAGRAM SF 300 SF 500 Air water cooled 220 240 50 1...

Page 40: ...40 WIRING DIAGRAM SF 500 Air water cooled 400 50 3...

Page 41: ...41 WIRING DIAGRAM SFN 1000 Air water cooled 400 50 3...

Page 42: ...e P C Board Check wiring Replace or clean ice level control See remedies for shortage of water Install a mineral salt metering device Dirty condenser Clean INOPERATIVE fan motor Replace Move unit in w...

Page 43: ...asten hose clamp Check and adjust float valve setting screw Tighten screws holding the spout Excessive noise or chatte ring Mineral or scale deposit on auger and inner freezer walls Low suction pressu...

Page 44: ...ved with the help of a bit of cleaner 7 With the ice machine and fan motor OFF on air cooled models clean condenser using vacuum cleaner whisk broom or non metallic brush taking care to do not damage...

Page 45: ...into the pan Then refit the water hose to the freezer water inlet port 7 Prepare the cleaning solution in a plastic container 8 Pour the cleaning solution into the water reservoir 9 Wait till the mac...

Page 46: ...ctly the cover on the float reser voir NOTE The ice produced with the decalcifi cation solution is yellowish and smooth In this phase there are loud noises from the freezer due to the rubbing between...

Page 47: ......

Page 48: ...Via del Lavoro 9 C P 172 I 31033 Castelfranco Veneto TV Italy Tel 39 0423 738455 Fax 39 0423 722811 E mail service castelmac it Web site www castelmac it Cod 71503496 0 Rev 002 05 2015...

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