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IBC Water AST1041TC-CL, Installation & Operating Instructions Manual

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IBC Water AST1041TC-CL Installation & Operating Instructions Manual Download Page 30

AS1041TC-CL 

 

Page 

30

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 

Bypass Valve 

 
 

Drawing No. 

Order No. 

Description 

Quantity 

1 

V3151 

WS1 Nut 1” Quick Connect 

2 

2 

V3150 

WS1 Split Ring 

2 

3 

V3105 

O-ring 215 

2 

4 

V3145 

WS1 Bypass 1” Rotor 

2 

5 

V3146 

WS1 Bypass Cap 

2 

6 

V3147 

WS1 Bypass Handle 

2 

7 

V3148 

WS1 Bypass Rotor Seal Retainer 

2 

8 

V3152 

O-ring 135 

2 

9 

V3155 

O-ring 112 

2 

Summary of Contents for AST1041TC-CL

Page 1: ...PERATING INSTRUCTIONS Model AST1041TC CL Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commerc...

Page 2: ...perating Pressure 330 690 kPa Temperature 4 o x 43 o C Electrical 240V 16VAC 50Hz 3 watts maximum Control Valve Series WS1 TC with bypass valve and installation fittings WARNING A pressure reduction v...

Page 3: ...AS1041TC CL Page 3...

Page 4: ...the distributor pipe NEVER shorten the length of the distributor pipe STEP 6 Unpack control valve check that tank O ring is in place Fit the top strainer into the bottom of the valve if not already f...

Page 5: ...mpleted 6 When used as above the tablets change the colour from green to red at a hardness of approximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accu...

Page 6: ...he number of days to be calculated 1 Raw Water Hardness in mg l call H 2 Maximum Water Softener Hardness Removal Capacity from Table 1 in grams page 2 call C 3 Estimated Daily Water Usage in litres ca...

Page 7: ...AS1041TC CL Page 7 Note Maximum number of days that can be selected is 99...

Page 8: ...generations Step 1ID To enter installer display press the SET HOUR and buttons simultaneously for approximately 5 seconds and release when 2 flashes This is the factory programmed Time Of Regeneration...

Page 9: ...ONE then regeneration will take place at the next preset regeneration time The user can scroll between the displays as desired If the system has called for a regeneration at the preset time then an a...

Page 10: ...Assemble the Strainer into the Valve by Matching Up the Locating Lugs and Twisting To Lock prior to the loading of the resin and screwing on the valve to the tank Note Never Shorten the Riser Pipe in...

Page 11: ...nting Base 2 12 8 NPSM Height from Top of Tank 7 3 8 187mm Weight 4 5lbs 2kg Distributor Pilot 12mm Above Tank Top ELECTRICAL SPECIFICATIONS AC Adaptor Supply Voltage 230V AC Supply Frequency 50 Hz Ou...

Page 12: ...ter Conditioner 15 General Cleaning the Injector Injector Screen Maintaining the Drain Line Brine Line and Brine Tank Overflow Connection 16 Placing Softener into Operation 17 Valve Manual 18 20 Repla...

Page 13: ...ed at any time by pressing the buttons on the front panel It takes a few minutes for the regeneration to start The unit completes the regeneration in about two hours This feature is beneficial when yo...

Page 14: ...e the unit to petroleum products Water Line Connection A bypass valve system must be installed to provide for occasions when the water conditioner must is by passed for hard water or for servicing Byp...

Page 15: ...on the back of the valve control panel Do not drop the transformer or have the cable too taut The transformer is only suitable for internal use only The softener must be weather protected For full un...

Page 16: ...water pressure is allowed to the control valve and the plumbing system while not allowing water to exit from the control valve to the plumbing Figure 3 4 Shut Off Position The inlet handle points to t...

Page 17: ...Cleaning the Injector Injector Screen The injector is the component which creates the vacuum necessary to draw the brine into the water conditioner Clean the injector and the injector screen once a ye...

Page 18: ...ne Connection In the event of a malfunction the tank overflow connection directs overflow to the drain instead of spilling on the floor where it could cause water damage Complete the following steps t...

Page 19: ...ill Allow to fill the brine compartment Check that water is slowly flowing into the brine well by lifting up the brine well cap 9 Allow to time out and note water level in brine compartment The compar...

Page 20: ...backwash downflow brining slow rinse second backwash fast rinse refill and downflow service Down flow regeneration 12 volt output AC Adapter provides safe and easy installation Control valve design p...

Page 21: ...lf lubricating EPDM o rings while the interior surface is sealed against the piston using slippery self cleaning silicone lip seals The lip seals are clear in colour and have a special slippery coatin...

Page 22: ...xible washer like part with an orifice and a precision moulded contour The flow rates are within 10 over the pressure range of 1 4 bar 20 psi to 8 6 bar 125 psi The drain line flow control and fitting...

Page 23: ...AS1041TC CL Page 23 SPARE PARTS AND SERVICING INSTRUCTIONS...

Page 24: ...over Assembly 1 2 V3107 01 WS1 Motor 1 3 V3106 01 WS1 Drive Bracket Spring Clip 1 4 V3108TC WS1 PC Board 1 5 V3110 WS1 Drive Gear 12x36 3 6 V3109 WS1 Drive Gear Cover 1 V3002TC WS1TC Drive ASY Not Sho...

Page 25: ...g No Order No Description Quantity 1 V3005 WS1Spacer Stack Assembly 1 2 V3004 Drive Cap ASY 1 3 V3178 WS1 Drive Back Plate 1 4 V3011 WS1 Piston Downflow ASY 1 5 V3174 WS1 Regenerant Piston 1 6 V3135 O...

Page 26: ...OR ASSY BROWN V3010 1C WS1 INJECTOR ASSY VIOLET V3010 1D WS1 INJECTOR ASSY RED V3010 1E WS1 INJECTOR ASSY WHITE V3010 1F WS1 INJECTOR ASSY BLUE V3010 1G WS1 INJECTOR ASSY YELLOW V3010 1H WS1 INJECTOR...

Page 27: ...tion Quantity 2 H4615 Elbow Locking Clip 1 3 JCP P 6 Polytube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 O ring 019 1 7 V3165 01 WS1 RFC Retainer ASY 1 8 V3182 WSC RFC 1 Not S...

Page 28: ...lpm V3162 017 WS1 DLFC 1 7 gpm for 6 5 lpm V3162 022 WS1 DLFC 2 2 gpm for 8 3 lpm V3162 027 WS1 DLFC 2 7 gpm for 10 2 lpm V3162 032 WS1 DLFC 3 2 gpm for 12 1 lpm V3162 042 WS1 DLFC 4 2 gpm for 16 lpm...

Page 29: ...ting Assembly Order No V3007 01 Description WS1 Fitting 1 PVC Solvent 90 ASY Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4...

Page 30: ...ption Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O ring 215 2 4 V3145 WS1 Bypass 1 Rotor 2 5 V3146 WS1 Bypass Cap 2 6 V3147 WS1 Bypass Handle 2 7 V3148 WS1 Bypass Roto...

Page 31: ...AS1041TC CL Page 31 10 V3156 O ring 214 2 Flow Diagrams Service and Backwash flow diagram service...

Page 32: ...AS1041TC CL Page 32 flow diagram backwash Flow Diagram Down flow Brine...

Page 33: ...AS1041TC CL Page 33 flow diagram downflow brine Flow Diagrams Rinse and Fill...

Page 34: ...AS1041TC CL Page 34 flow diagram rinse flow diagram fill WS1 Wrench Order No V3193 01...

Page 35: ...CL Page 35 Although no tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Service Instr...

Page 36: ...pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate...

Page 37: ...rive cap assembly so it engages the notches moulded into the drive back plate around the top 2 of the piston cavity The notches are visible through the holes Lever the screwdriver so the drive cap ass...

Page 38: ...bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 15 9mm 5 8 to 28 6 mm 1 1 8 in diameter to push the centre of the assembly into the control valve body...

Page 39: ...tors make sure the system is depressurized Turn the red arrow shaped handles towards the centre of the bypass valve and back several times to ensure rotor is turning freely The nuts and caps are desig...

Page 40: ...S1 MICROSWITCH 1 2 V3302 WS1 MOLEX CONNECTOR 1 Not Shown V3303 WS1 MOLEX TERMINAL 3 3 V3304 WS1 SCREWS 4 40 X 5 8 2 4 V3305 WS1 RETAINING RING SS 1 5 V3306 WS1 WASHER ID 0 257 OD 0 640 1 Slip the wash...

Page 41: ...AS1041TC CL Page 41...

Page 42: ...AS1041TC CL Page 42 Troubleshooting...

Page 43: ...the salt storage tank b Days between regenerations too long to accommodate water hardness or water usage c Unit did not regenerate d Plugged injector e Air check valve prematurely closed in brine rise...

Page 44: ...essure b Defective injector a Increase water pressure b Replace both injector and injector cap Contact dealer 8 Brine tank overflow a Air leak in brine line to air check b Refill control incorrect a C...

Page 45: ...ary f Drive gear label dirty or damaged missing or broken gear f Replace or clean drive gear g Drive bracket incorrectly aligned to back plate g Reseat drive bracket properly h PC board is damaged or...

Page 46: ...ing brine solution out of the resin tank to the drain Hardness A common quality of water containing dissolved calcium magnesium and other elements Water hardness is usually expressed milligrams per li...

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