IBC Water AS14100MP-CL Installation & Operating Instructions Manual Download Page 1

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AS14100MP-CL

Page

WATER SOFTENER

WITH MICROPROCESSOR

INSTALLATION & OPERATING

INSTRUCTIONS

Model :

AS14100MP-CL

Serial No :

………………………..

Telephone: (07) 3219 2233

Facsimile: (07) 3219 2266

Email: [email protected] Website: www.ibcwater.com.au

FILTRATION & WATER TREATMENT PRODUCTS
for commercial, industrial and residential application

Manufacturer and Supplier of

Summary of Contents for AS14100MP-CL

Page 1: ...ERATING INSTRUCTIONS Model AS14100MP CL Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commerci...

Page 2: ...tem Operating Pressure 330 690 kPa Temperature 4 o x 43 o C Electrical 240V 16VAC 50Hz 3 watts maximum Control Valve Series WS1 E1 with bypass valve and installation fittings WARNING A pressure reduct...

Page 3: ...AS14100MP CL Page 3...

Page 4: ...3 taking care not to raise the distributor pipe NEVER shorten the length of the distributor pipe STEP 6 Unpack control valve check that tank O ring is in place Fit the top strainer into the bottom of...

Page 5: ...ipped unassembled and it is necessary to assemble the Strainer into the Valve by Matching Up the Locating Lugs and Twisting To Lock prior to the loading of the resin and screwing on the valve to the t...

Page 6: ...ompleted 7 When used as above the tablets change the colour from green to red at a hardness of approximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more acc...

Page 7: ...46 5 150 Note The program for M 3 input will only accept the inputting of a whole or half a number e g If the calculated throughput is say 9 75m 3 then what can be programmed in is 9 5 or 10 0 However...

Page 8: ...T to go to Step 3I Step 3I Use or buttons to Set to OFF Press NEXT to go to Step 4I Step 4I Use or buttons to set the time of regen hour Press NEXT to go to Step 5I If the factory default of 2am is to...

Page 9: ...le and will recommence electrically in that cycle when power is restored In long power outages it is advisable to check that the system is not in a regeneration cycle that could be discharging water t...

Page 10: ...AS14100MP CL Page 10 MODEL AS14100MP WATER SOFTENER WITH CONTROL VALVE SERIES MODEL WS1EI...

Page 11: ...NPS Drain Line 3 4 20mm Hose Tail Brine Line 3 8 OD Poly Tube Mounting Base 2 12 8 NPSM Height from Top of Tank 7 3 8 187mm Weight 4 5lbs 2kg Distributor Pilot 12mm Above Tank Top ELECTRICAL SPECIFIC...

Page 12: ...Regeneration 20 Automatic Regeneration Manual Regeneration Care of Your Water Conditioner 20 General Cleaning the Injector Injector Screen Maintaining the Drain Line Brine Line and Brine Tank Overflo...

Page 13: ...one moving part a rotating turbine that measures water usage Time and Capacity Display During normal conditioning operation the correct time of day and capacity can be accessed on the display The capa...

Page 14: ...nflow brining and slow rinse downflow fast rinse and refill of the brine tank Optional second backwash available System operation cannot get out of phase or sequence The control always returns to a fi...

Page 15: ...ows etc is a reasonable distance to prevent hot water damage A positive way to prevent hot water from flowing from a heat source to the conditioner is to install a check valve in the soft water piping...

Page 16: ...Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in the slots on caps and or tap with a hammer Do not use pipe dope or other sealant on threads Use teflon tape on...

Page 17: ...dy and rotors are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use...

Page 18: ...AS14100MP CL Page 18...

Page 19: ...AS14100MP CL Page 19 WS1EI Screen Display Information And Programming Instructions...

Page 20: ...be used to estimate average daily usage PRESS DOWN ARROW FOR 3 SECONDS TO RESENT TO ZERO User 5 Shows current time Setting Time of Day Push NEXT button until time of day screen is displayed Press and...

Page 21: ...AS14100MP CL Page 21 General Regeneration Error Screens Status...

Page 22: ...he Injector Injector Screen The injector is the component which creates the vacuum necessary to draw the brine into the water conditioner Clean the injector and the injector screen once a year in orde...

Page 23: ...Connection In the event of a malfunction the tank overflow connection directs overflow to the drain instead of spilling on the floor where it could cause water damage Complete the following steps to...

Page 24: ...then move down to fill 10 Allow to fill the brine compartment Check that water is slowly flowing into the brine well by lifting up the brine well cap 11 Allow to time out and note water level in brin...

Page 25: ...easy access front panel settings Front panel display for time of day volume remaining current flow rate and total volume used Totalizer Four methods to initiate regeneration meter immediate meter dela...

Page 26: ...ires no switches or cams U S Patent 6 444 127 Spacer Stack Assembly The spacer stack assembly provides the necessary flow passage for water during the different cycles The all plastic spacer stack ass...

Page 27: ...20mm push on hose elbow Water Meter or Meter Plug The water meter is installed on the outlet side of the control valve The water meter uses a turbine to measure cubic metres of treated water The turb...

Page 28: ...AS14100MP CL Page 28 SPARE PARTS AND SERVICING INSTRUCTIONS...

Page 29: ...er Assembly 1 2 V3107 01 WS1 Motor 1 3 V3106 01 WS1 Drive Bracket Spring Clip 1 4 V3408E1 WS1 5 PC Board EI 1 5 V3110 WS1 Drive Gear 12x36 3 6 V3109 WS1 Drive Gear Cover 1 V3002EI WS1EI Drive ASY Not...

Page 30: ...o Description Quantity 1 V3005 WS1Spacer Stack Assembly 1 2 V3004 Drive Cap ASY 1 3 V3178 WS1 Drive Back Plate 1 4 V3011 WS1 Piston Downflow ASY 1 5 V3174 WS1 Regenerant Piston 1 6 V3135 O ring 228 1...

Page 31: ...SSY BLACK V3010 1B WS1 INJECTOR ASSY BROWN V3010 1C WS1 INJECTOR ASSY VIOLET V3010 1D WS1 INJECTOR ASSY RED V3010 1E WS1 INJECTOR ASSY WHITE V3010 1F WS1 INJECTOR ASSY BLUE V3010 1G WS1 INJECTOR ASSY...

Page 32: ...y Drawing No Order No Description Quantity 2 H4615 Elbow Locking Clip 1 3 JCP P 6 Polytube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 O ring 019 1 7 V3165 01 WS1 RFC Retainer...

Page 33: ...gpm for 2 6 lpm V3162 010 WS1 DLFC 1 0 gpm for 3 8 lpm V3162 013 WS1 DLFC 1 3 gpm for 4 9 lpm V3162 017 WS1 DLFC 1 7 gpm for 6 5 lpm V3162 022 WS1 DLFC 2 2 gpm for 8 3 lpm V3162 027 WS1 DLFC 2 7 gpm...

Page 34: ...standard the illustrated Nut and 5 8 Tube Insert are only supplied as an option Water Meter and meter Plug Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 QC 1 2 V3003 WS1 Meter ASY 1 3 V3...

Page 35: ...ting Assembly Order No V3007 01 Description WS1 Fitting 1 PVC Solvent 90 ASY Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4...

Page 36: ...ption Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O ring 215 2 4 V3145 WS1 Bypass 1 Rotor 2 5 V3146 WS1 Bypass Cap 2 6 V3147 WS1 Bypass Handle 2 7 V3148 WS1 Bypass Roto...

Page 37: ...AS14100MP CL Page 37 10 V3156 O ring 214 2 Flow Diagrams Service and Backwash flow diagram service...

Page 38: ...AS14100MP CL Page 38 flow diagram backwash Flow Diagram Downflow...

Page 39: ...AS14100MP CL Page 39 flow diagram downflow brine Flow Diagrams Rinse and Fill...

Page 40: ...AS14100MP CL Page 40 flow diagram rinse flow diagram fill WS1 Wrench Order No V3193 01...

Page 41: ...P CL Page 41 Although no tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Service Inst...

Page 42: ...ht engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap ass...

Page 43: ...als with an o ring To remove the drive cap assembly use the special plastic wrench or insert a to flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages...

Page 44: ...acer stack assembly can be pushed in to the control valve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 15 9mm 5 8 to 28 6 mm 1 1 8 in diameter...

Page 45: ...the PC board Unlatch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wi...

Page 46: ...and the rotor seal Replace worn o rings Clean rotor Reinstall rotor When reinstalling the red arrow handles be sure that 1 The handle pointer are lined up with the control valve body arrows and the r...

Page 47: ...tity 1 V3301 WS1 MICROSWITCH 1 2 V3302 WS1 MOLEX CONNECTOR 1 Not Shown V3303 WS1 MOLEX TERMINAL 3 3 V3304 WS1 SCREWS 4 40 X 5 8 2 4 V3305 WS1 RETAINING RING SS 1 5 V3306 WS1 WASHER ID 0 257 OD 0 640 1...

Page 48: ...AS14100MP CL Page 48 INJECTOR PERFORMANCE CURVES...

Page 49: ...AS14100MP CL Page 49...

Page 50: ...k is completed Problem Cause Solution 1 Hard water at the tap a Low or no salt in the salt storage tank b Capacity setting to low to accommodate water hardness or water usage c Unit did not regenerate...

Page 51: ...AS14100MP CL Page 51...

Page 52: ...ressure b Defective injector a Increase water pressure b Replace both injector and injector cap Contact dealer 8 Brine tank overflow a Air leak in brine line to air check b Refill program setting inco...

Page 53: ...ed motor failure e Check motor and wiring Replace motor if necessary f Drive gear label dirty or damaged missing or broken gear f Replace or clean drive gear g Drive bracket incorrectly aligned to bac...

Page 54: ...rawing the brine solution from the salt storage tank into the resin tank Fast Rinse Purge A flow of water through the resin bed which propels any remaining brine solution out of the resin tank to the...

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