Hyundai HYCP5030 User Manual Download Page 2

Page: 2 / 24

CONTENTS

Page n

SAFETY

3 - 6

MACHINE SEPCIFIC SAFETY

6 - 8

PART LOCATIONS & SUPPLIED PARTS

9 - 10

SPECIFICATIONS

ASSEMBLY

12 – 14

OPERATION

14 – 15

MAINTENANCE

16 - 19

TROUBLESHOOTING

19 - 20

STORAGE & TRANSPORTATION

20 - 22

PRODUCT DISPOSAL 22 -

10.

DECLARATIONS of CONFORMITY

11.

CONTACT DETAILS

12.

MANUAL UPDATES

13.

WARRANTY 23

Oil has been drained for shipping. Failure to fill engine sump with oil before
starting engine will result in permanent damage and will void engine warranty.

Summary of Contents for HYCP5030

Page 1: ...User Manual ...

Page 2: ...14 15 7 MAINTENANCE 16 19 7 TROUBLESHOOTING 19 20 8 STORAGE TRANSPORTATION 20 22 9 PRODUCT DISPOSAL 22 23 10 DECLARATIONS of CONFORMITY 23 11 CONTACT DETAILS 23 12 MANUAL UPDATES 23 13 WARRANTY 23 Oil has been drained for shipping Failure to fill engine sump with oil before starting engine will result in permanent damage and will void engine warranty ...

Page 3: ...f the following warning signs symbols and or PPE pictograms may appear throughout this manual You MUST adhere to their warning s Failure to do so may result in personal injury to yourself or those around you The FOLLOWING safety notes will help avoid or reduce risk of injury or death Indicates a hazard which if not avoided could result in serious injury or death Indicates a hazard which if not avo...

Page 4: ...ning DO NOT use Petrol Diesel powered equipment inside any of the following This list is not exhaustive and if you are in any doubt contact your dealer 1 2 3 If you think you have or someone around you has been affected by carbon monoxide poisoning 1 2 3 1 Get them fresh air immediately by leaving the affected area or by opening doors and windows If safe and practical to do so make sure that the m...

Page 5: ... applicable 3 ALL FUELS ARE FLAMMABLE 1 4 1 ALWAYS fuel and defuel in a well ventilated area outside of buildings 1 4 2 ALWAYS wear correct suitable and fit for purpose Personal Protective Equipment PPE suggested items are but not limited to safety gloves and overalls 1 4 3 When fueling de fueling ALWAYS avoid inhaling fumes 1 4 4 When de fueling ALWAYS use a propriety fuel retriever 1 4 5 ALWAYS ...

Page 6: ...m and regular users are advised to have hearing checked regularly Be especially vigilant and cautious when wearing hearing protection because your ability to hear alarm warnings will be reduced 1 6 2 Noise emissions for this equipment is unavoidable Carry out noisy work at approved times and for certain periods Limit the working time to a minimum For your personal protection and protection of peop...

Page 7: ...ation If damaged have the machine repaired before use Many accidents are caused by poorly maintained equipment 2 1 11 Keep the engine and muffler free of grass leaves excessive grease or carbon build up to reduce the chance of a fire hazard 2 1 12 Never douse or squirt the unit with water or any other liquid Keep handles dry clean and free from debris Clean after each use 2 1 13 Observe proper dis...

Page 8: ... from the edge of ditches and avoid actions that may cause the plate compactor to topple over 2 1 25 Always ascend slopes carefully in a direct path and in reverse to present the plate compactor from toppling over onto the operator 2 1 26 Always park the unit on a firm and level surface and shut the tool off 2 1 27 To reduce exposure to vibration limit the hours of operation and take periodic brea...

Page 9: ...engine run faster or slower 3 1 3 Engine switch 3 1 3 1 The engine switch enables and disables the ignition system The engine switch must be in the ON position for the engine to run Turning the engine switch to the OFF position stops the engine 3 1 4 Choke lever 3 1 4 1 The choke lever opens and closes the choke valve in the carburetor The closed position enriches the fuel mixture for starting a c...

Page 10: ...6 Exciter 3 1 6 1 An eccentric weight mounted on the exciter shaft contained within exciter housing is driven at high speed by a clutch and belt drive system This high speed shaft revolution causes the rapid lifting and downward ramming motion of the machine as well as imparting a forward motion 3 2 Supplied parts 1 Plate Compactor Chassis with Engine and Transmission 2 Handle 3 Operator s Manual ...

Page 11: ...0 11000 13000 Exciter speed Vibration rate VPM 5900 5500 5500 Compaction depth mm 200 250 300 Travel speed m min 25 25 15 Engine cc 87 163 196 Weight in operation Kg 50 61 83 Exciter oil ml 60 80 100 Exciter oil type Automatic Transmission Fluid Dextron III Mercon EXXON ESSO NUTO H 32 or its equivalent Fuel type Unleaded petrol ...

Page 12: ... Place flat washers 10 followed by hex bolts M10x65 at the outer side and tighten with lock nuts M10 at the inner side 5 1 1 3 Secure the throttle control onto the upper handle with a flat washer 5 and a bolt 5x25 5 1 1 4 Fasten the throttle control cable with cable fasteners 5 1 2 Folding wheel kit x 3 optional see page 9 5 1 2 1 Line up the holes in the link plates and engine deck Slide bolts M1...

Page 13: ...onal 5 1 3 1 The transparent rubber paving pad allows to compact concrete paving slabs stones bricks and blocks silently and gently 5 1 3 2 Attach the paving pad onto the base plate as shown Align the holes in the base plate paving pad and clamp plates and secure it with lock washers 10 and bolts M10x30 ...

Page 14: ...the throttle lever away from the SLOW position about 1 3 of the way toward the FAST position 6 2 5 Turn the engine switch to the ON position 6 2 6 Operate the starter 6 3 Recoil starter 6 3 1 Pull the starter grip lightly until you feel resistance then pull briskly return the starter grip gently 6 3 2 If the choke lever has been moved to the CLOSE position to start the engine gradually move it to ...

Page 15: ...vailable as an optional accessory While a certain amount of moisture in the soil isnecessary excessive moisture may cause soil particles to stick together and prevent good compaction If soil is extremely wet allow it to dry somewhat before compacting If soil is so dry as to create dust clouds while operating plate some moisture should be added to the ground material to improve compacting This will...

Page 16: ...ooth and clean 7 1 5 Replace the spark plug lead Never use a pressure washer to clean your plate compactor Water can penetrate tight areas of the unit and cause damage to spindles pulleys bearings or the engine The use of pressure washers will result in shortened life and reduce serviceability 7 2 Checking the V Belt s When removing or installing the drive belt s be careful not to get your fingers...

Page 17: ... belt s When adjusting the belt s make sure that the clutch pulley is in alignment with exciter pulley 7 3 4 When the V belt tension is correct tighten the jam nuts B against thebracket 7 3 5 Tighten the engine mount bolts 7 3 6 Replace the belt guard If the adjustment bolts have no more adjustment left The belt s may have to be replaced 7 4 Replacing V Belt s For models HYCP6570 HYCP9070 both V b...

Page 18: ...7 Replace the belt guard 7 5 Exciter lubrication The exciter housing is pre serviced using Automatic Transmission Fluid Dextron III Mercon EXXON ESSO NUTO H 32 or its equivalent Change fluid after 200 hours of operation 7 5 1 Let exciter cool before changing exciter oil 7 5 2 Remove the belt guard and V belt s Remove the bolts that hold the deck to the housing Lift entire deck with engine from hou...

Page 19: ...II Mercon EXXON ESSO NUTO H 32 or its equivalent 7 6 Engine maintenance 7 6 1 Refer to the Engine Manual included in your plate compactor for the information on engine maintenance Your engine manual provides detailed information for performing the tasks 11 TROUBLESHOOTING PROBLEM CAUSE REMEDY Engine fails to start 1 Spark plug wire disconnected 1 Attach spark plug wire securely to spark plug 2 Out...

Page 20: ... 1 Fill crankcase with proper oil 2 Dirty air cleaner 2 Clean air cleaner 3 Air flow restricted 3 Remove blower housing and clean Engine will not stop when throttle control is positioned at stop or engine speed does not increase properly when throttle control is adjusted 1 Debris interfering with throttle linkage 1 Clean dirt and debris Compactor is difficult to control when pounding machine jumps...

Page 21: ... plug and drain all of the oil from the cylinder before attempting to start the unit after storage 9 1 6 Use clean cloths to clean off the outside of the compactor and to keep the air vents free of obstructions Do not use strong detergents or petroleum based cleaners when cleaning plastic parts Chemicals can damage plastics 9 1 7 Carefully fold the upper handle down DO NOT allow control cables to ...

Page 22: ...your machine please contact your local authority for the disposal advice or take unit to your local recycling centre 10 2 You MUST make sure that all unused oil fuel and batteries are disposed of correctly either beforehand or at amenity centre 10 3 Waste Electrical Electronic Equipment WEEE Certain products contain waste which should not be disposed of in your domestic waste You MUST recycle WEEE...

Page 23: ...enpower Ltd Isaac Way London Road Pembroke Dock Pembrokeshire SA72 4RW UK 12 2 TELEPHONE 44 0 1646 687880 12 3 FAX 44 0 1646 686198 12 4 TECHNICAL E MAIL service genpower co uk 12 5 WEBSITE www hyundaipowerequipment co uk 16 MANUAL UPDATES 13 1 Our manuals are constantly being reviewed and updated However if should you find an error omission or something you find unclear please contact your dealer...

Page 24: ...Licensed by Hyun dai Corporation Korea ...

Search results

Summary of Contents for HYCP5030

Reviews:

Related manuals for HYCP5030

Brands by name

Popular brands

Hyundai HYCP5030, User Manual

Search results

Summary of Contents for HYCP5030

Reviews:

Related manuals for HYCP5030

Brands by name

Popular brands