HYTROL ProSort MRT Installation And Maintenance Manual Download Page 3

SAFETY INFORMATION

• Installation

GUARdS ANd GUARdING

Interfacing of Equipment. When two or more pieces of equipment are 

interfaced, special attention shall be given to the interfaced area to 

insure the presence of adequate guarding and safety devices.

Guarding Exceptions. Whenever conditions prevail that would require 

guarding under these standards, but such guarding would render the 

conveyor unusable, prominent warning means  shall be provided in 

the area or on the equipment in lieu of guarding.

Guarded by Location or Position. Where necessary for the protection 

of  employees  from  hazards,  all  exposed  moving  machinery  parts 

that  present  a  hazard  to  employees  at  their  work  station  shall  be 

mechanically  or  electrically  guarded,  or  guarded  by  location  or 

position.

Remoteness  from  frequent  presence  of  public  or  employed 

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personnel shall constitute guarding by location.

When  a  conveyor  passes  over  a  walkway,  roadway,  or  work 

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station, it is considered guarded solely by location or position if all 

moving parts are at least 8 ft. (2.44 m) above the floor or walking 

surface  or  are  otherwise  located  so  that  the  employee  cannot 

inadvertently come in contact with hazardous moving parts.

Although overhead conveyors may be guarded by location, spill 

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guards, pan guards, or equivalent shall be provided if the product 

may fall off the conveyor for any reason and if personnel would 

be endangered.

HEAdROOm

When conveyors are installed above exit passageways, aisles, 

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or corridors, there shall be provided a minimum clearance of 6 

ft. 8 in. (2.032 m) measured vertically from the floor or walking 

surface to the lowest part of the conveyor or guards.

Where system function will be impaired by providing the minimum 

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clearance of 6 ft. 8 in. (2.032 m) through an emergency clearance, 

alternate passageways shall be provided.

It  is  permissible  to  allow  passage  under  conveyors  with  less 

• 

than 6 ft. 8 in. (2.032 m) clearance from the floor for other than 

emergency exits if a suitable warning indicates low headroom.

• Operation

A)  Only trained employees shall be permitted to operate conveyors. 

Training shall include instruction in operation under normal conditions 

and emergency situations.

B)    Where  employee  safety  is  dependent  upon  stopping  and/or 

starting  devices,  they  shall  be  kept  free  of  obstructions  to  permit 

ready access.

C)  The area around loading and unloading points shall be kept clear 

of obstructions which could endanger personnel.

d)    No  person  shall  ride  the  load-carrying  element  of  a  conveyor 

under any circumstances unless that person is specifically authorized 

by the owner or employer to do so. Under those circumstances, such 

employee  shall  only  ride  a  conveyor  which  incorporates  within  its 

supporting structure platforms or control stations specifically designed 

for carrying personnel. Under no circumstances shall any person ride 

on any element of a vertical conveyor.  

E)  Personnel working on or near a conveyor shall be instructed as to 

the location and operation of pertinent stopping devices.

f)  A conveyor shall be used to transport only material it is capable of 

handling safely.

G)    Under  no  circumstances  shall  the  safety  characteristics  of  the 

conveyor be altered if such alterations would endanger personnel.

H)  Routine inspections and preventive and corrective maintenance 

programs  shall  be  conducted  to  insure  that  all  safety  features  and 

devices are retained and function properly.

I)  Personnel should be alerted to the potential hazard of entanglement 

in conveyors caused by items such as long hair, loose clothing, and 

jewelry.

J)  Conveyors shall not be maintained or serviced while in operation 

unless proper maintenance or service requires the conveyor to be in 

motion. In this case, personnel shall be made aware of the hazards 

and how the task may be safely accomplished.

K)  Owners of conveyor should insure proper safety labels are affixed 

to the conveyor warning of particular hazards involved in operation of 

their conveyors.

• Maintenance

 All maintenance, including lubrication and adjustments, shall be 

• 

performed only by qualified and trained personnel.

It  is  important  that  a  maintenance  program  be  established  to 

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insure that all conveyor components are maintained in a condition 

which does not constitute a hazard to personnel.

When a conveyor is stopped for maintenance purposes, starting 

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devices or powered accessories shall be locked or tagged out 

in accordance with a formalized procedure designed to protect 

all  persons  or  groups  involved  with  the  conveyor  against  an 

unexpected start.

Replace all safety devices and guards before starting equipment 

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for normal operation.

Whenever practical, dO NOT lubricate conveyors while they are 

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in motion.  Only trained personnel who are aware of the hazard 

of the conveyor in motion shall be allowed to lubricate.

Safety Guards

maintain all guards and safety devices IN POSITION and IN SAfE 

REPAIR.

Safety Labels

In  an  effort  to  reduce  the  possibility  of  injury  to  personnel  working 

around HYTROL conveying equipment, safety labels are placed at 

various points on the equipment to alert them of potential hazards.  

Please  check  equipment  and  note  all  safety  labels.    make  certain 

your personnel are alerted to and obey these warnings.  See Safety 

manual for examples of warning labels.

CAUTION! 

Because of the many moving parts on the conveyor, all 

personnel in the area  of the conveyor need to be warned that the conveyor 

is about to be started.

CAUTION! 

Only trained personnel should track a conveyor belt which must 

be done while conveyor is in operation.  dO NOT attempt to track belt if 

conveyor is loaded.

REMEMBER

 do not remove, reuse or modify material handling equipment 

for any purpose other than it’s original intended use.

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Summary of Contents for ProSort MRT

Page 1: ...Y Model ProSort MRT Manual de Instalaci n y Mantenimiento con Informaci n sobre Seguridad y Lista de Refacciones LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS IMPORTANT DO NOT DESTROY COPYRIGHT 200...

Page 2: ...vided with recommended spare parts highlighted in gray Important safety information is also provided throughout the manual For safety to personnel and for proper operation of your conveyor it is recom...

Page 3: ...ecifically designed for carrying personnel Under no circumstances shall any person ride on any element of a vertical conveyor E Personnel working on or near a conveyor shall be instructed as to the lo...

Page 4: ...ine primary direction of product flow Figure 4A indicates the preferred flow as related to the drive 2 Refer to Match Mark numbers on ends of conveyor sections Figure 4A Position them in this sequence...

Page 5: ...ST TO DESIRED ELEVATION AJUSTE A LA ELEVACION DESEADA INTERMEDIATE SECTION SECCION INTERMEDIA STATIONARY IDLER RODILLO ESTACIONARIO PIVOTING IDLER RODILLO PIVOTE PNEUMATIC TAKE UP TENSIONADOR NEUM TIC...

Page 6: ...ency stop devices shall be easily identifiable in the imme diate vicinity of such locations unless guarded by location position or guards Where the design function and operation of such conveyor clear...

Page 7: ...onnector via the Extension Cable The T Connector is used as a power drop for each Variable Frequency Drive and motor See Fig 7C 7D Male Single End HyPower Cable This cable will come pre wired to each...

Page 8: ...ary Drive belt wears exces sively 1 Belt is too loose 1 Tighten belt 2 Check pneumatic take up see below Loud popping or grind ing noise 1 Defective bearing 1 Replace bearing Motor or reducer over hea...

Page 9: ...in Plastic Brass Union Tee 1 2 in Plastic 1 2 in Plastic Plug in Reducer 3 8 in Plastic 1 2 in Push in Plastic Plug 1 4 in OD Push in Type Plastic Plug 3 8 in OD Push in Type 11 12 13 14 15 094 190 09...

Page 10: ...Y ASSEMBLY SPECIFY BR 4 in DIA PULLEY ASSEMBLY SPECIFY BR BEARING SPACER 4 BOLT TORQUE ARM 6 7 8 PT 083789 R PT 083789 L 090 262 PT 085857 PT 126301 R TORQUE ARM RIGHT HAND TORQUE ARM LEFT HAND POP OU...

Page 11: ...MENT SPECIFY BR CYLINDER MOUNTING CHANNEL WELDMENT SPECIFY BR IDLER PLATE 6 7 8 PT 032637 PT 088414 PT 032639 PT 032715 SIDE GUARD TALL FOR PNEUMATIC TAKE UP SPECIFY BR x 8 FOR PNEUMATIC TAKE UP DRIVE...

Page 12: ...BR x 8 Tail Idler Weldment Specify BR x 8 Brace Channel Weldment Discharge End Specify BR x 8 Side Channel 6 1 2 in High Specify Length Belt Guard 6 7 8 9 10 PT 088292 B 03191 B 18590 B 20760 024 157...

Page 13: ...SPECIFY BR BASE CHANNEL WELDMENT SPECIFY BR VULCANIZED 138 ROLLER ASSEMBLY 17 1 8 in BR SPACER PLATE SPECIFY BR TRANSFER ROLLER GUARD 17 in LONG 6 7 8 9 10 PT 086818 PT 086833 PT 087017 024 15502 040...

Page 14: ...112587 L PT 112611 B 17611 010 351 DIVERTER SUPPORT ANGLE LH 15 in BR DIVERTER SUPPORT ANGLE LH 18 27 in BR BOTTOM GUARD SPECIFY BR DRIVE SHAFT FULL KEYWAY SPECIFY BR TAPPED BASE PILLOW BLOCK 7 8 9 1...

Page 15: ...Cable 1 Meter Double Ended HyPower Extension Cable 2 Meter 4 5 6 941 430303 941 430306 941 430200 941 430101 941 430001 Double Ended HyPower Extension Cable 3 Meter Double Ended HyPower Extension Cab...

Page 16: ...derrames guardas laterales e inferiores Esto si el producto puede caerse del transportador y as mantener al personal fuera de peligro ESPACIO LIBRE SUPERIOR Cuandolostransportadoressoninstaladossobrep...

Page 17: ...to S lo el personal capacitado que conoce de los peligros de un transportador en movimiento puede realizar la lubricaci n Guardas de seguridad Mantenga todas las guardas y dispositivos de seguridad en...

Page 18: ...a colocar todos los guardias antes de operar TAKE UP IDLER RODILLO TENSOR WINDOW GUARD GUARDA DE VENTANA PNEUMATIC CYLINDER CILINDRO NEUM TICO PIVOTING TAKE UP TENSIONADOR PIVOTE PHOTO EYE REFLECTOR...

Page 19: ...Instituto de Est ndares Americanos ESTACIONES DE CONTROL A Las estaciones de control deber n estar ordenadas y ubicadas en lugares donde el funcionamiento del equipo sea visible y deber n estar clara...

Page 20: ...encias a 230 voltios o seis transferencias a 460 voltios La distancia m xima de cualquier motor a la caja de desconexi n es de 50 pies Para distancias mayores que 50 pies se requiere una l nea adicion...

Page 21: ...de la transferencia puede ahora ser ajustada apropiadamente al levantar o bajar el canal de montaje del cilindro Afloje los tornillos de 3 8 sosteniendo el canal de montaje del cilindro Ajuste utiliza...

Page 22: ...e la capacidad del transportador y reduzca la carga al nivel recomendado 2 Use tensores de banda para apretar la banda Revise el tensionador neum tico ver abajo 3 Reemplace la polea y apriete la banda...

Page 23: ...23...

Page 24: ...heck All loose bolts etc tightened Revision General Tornillos sueltos etc Transfer Transferir Check Noise Revisar el Ruido Check Transfer Drive Rollers Comprobar Rodillos de Accionamiento de Transfere...

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