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Install

1.

Insert the bolts in the door latch housing.

2.

Install the door latch and install the nuts.

3.

Install the cap screw and washer that retain
the cover to the door latch.

4.

Install the door handle. See Door Handle,

Install.

5.

Make sure the locking system functions
correctly.

PEDALS

Brake and Inching Pedal

Remove

1.

Remove the cover that protects the inch sensor
and switch. See Figure 6.

2.

Remove the rod, located under the inching
pedal.

3.

Disconnect the rod, located under the brake
pedal.

4.

Remove the cap screws, washers, and nuts that
retain the brake pedal and inching pedal
assembly to the bracket at the floor of the cab.

5.

Remove the inching and brake pedal assembly.

6.

Separate the inching pedal from the brake
pedal and remove the three shims.

7.

Remove the two bearings from the inching
pedal.

1. BRAKE PEDAL

2. INCHING PEDAL

3. ROD

4. PROTECTION COVER

5. BEARING

6. SHIMS

7. CAP SCREWS, WASHERS AND NUTS

Figure 6. Brake and Inching Pedals Assembly

Install

1.

Install the two bearings on the inching pedal.
See Figure 6.

NOTE:  

Make sure the three shims are positioned

correctly.

2.

Position the three shims and install the inching
pedal to the brake pedal. Check if the roller
under the brake pedal is centered above the
bolt head of the brake valve, adjust number of
shims on each side if needed.

3.

Position the inching and brake pedal assembly
between the brackets at the floor of the cab.

4.

Install the two cap screws, washers, and nuts
that retain the brake pedal to the bracket at
the floor of the cab.

5.

Install the two cap screws, washers, and nuts
that retain the inching pedal to the bracket, at
the floor of the cab.

Remove and Install

0100 SRM 2043

6

Summary of Contents for RS45-27CH

Page 1: ...OPERATOR S CAB PART NO 4186391 0100 SRM 2043...

Page 2: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 3: ...ake and Inching Pedal 6 Remove 6 Install 6 Accelerator Pedal and Sensor 7 Seat Assembly 7 Seat 7 Remove 7 Install 8 Seat Cushion 8 Remove 8 Install 8 Back Cushion 9 Remove 9 Install 9 Boot Replacement...

Page 4: ...and Column Assembly 39 Steering Column 39 Remove 39 Install 41 Adjustment Handle 41 Remove 41 Install 41 Shift Lever and Turn Signal Lever 42 Remove 42 Install 42 Window Wipers 42 Window Wiper Assemb...

Page 5: ...nstall 49 Floor Mat 50 Remove 50 Install 50 Roof Liner 50 Remove 50 Install 51 Accessories 51 Mirror Replacement 51 Map Light Replacement 51 Interior Fan Replacement 51 Sunshade Replacement 52 Top 52...

Page 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 7: ...ription and repair instructions for the heater assembly are in Cab Heater and Air Conditioner 0100SRM2044 The remove and replace instructions for the cab as an assembly are in the Frame and Main Compo...

Page 8: ...6 FRONT WIPER 7 CLIMATE PANEL 8 INFORMATION DISPLAY 9 LLMS INDICATOR 10 INTEGRATED OVERHEAD GUARD 11 ARMREST 12 TOP WIPER 13 AIR CONDITIONING ASSEMBLY 14 SEAT 15 REAR WIPER 16 E CONSOLE 17 WINDOW WAS...

Page 9: ...door to avoid damage to the cab frame 4 Attach two lifting straps through the sliding window opening Place a cushion between the sliding window frame and the lifting straps to prevent damage 1 DOOR H...

Page 10: ...pscrews retaining the two hinges to the cab frame and remove the two hinges See Figure 3 1 DOOR HINGE 2 WASHER 3 CAP SCREW 4 THREAD Figure 3 Door Hinge Install 1 Position the two hinges to the cab fra...

Page 11: ...e 4 2 Install the washer and large nut inside the door latch 3 Install the washer and capscrew through the hole from the plastic plug 4 Install the plastic plug at the inside of the door frame 5 Make...

Page 12: ...and remove the three shims 7 Remove the two bearings from the inching pedal 1 BRAKE PEDAL 2 INCHING PEDAL 3 ROD 4 PROTECTION COVER 5 BEARING 6 SHIMS 7 CAP SCREWS WASHERS AND NUTS Figure 6 Brake and In...

Page 13: ...ting device for the removal of the seat NOTE The ground cable is attached with a capscrew at the right rear corner of the suspension 1 Disconnect the battery ground cable NOTE There is one electrical...

Page 14: ...onnect the battery ground cable Seat Cushion Remove 1 Slide the seat forward See Figure 8 2 Adjust the steering wheel upward to its maximum height position 3 Remove and discard the screw from the fron...

Page 15: ...ove the two screws that retain the back cushion to the back pan 5 Remove the back cushion Install 1 Position the back cushion 2 Install the two screws that retain the back cushion to the back pan 3 In...

Page 16: ...Remove the seat suspension from the cab Refer to the section Seat Suspension Replacement STEP 3 Remove the boot Refer to Boot Replacement STEP 4 Position the suspension on a workbench with the lower h...

Page 17: ...lace the suspension scissor in the highest raised position STEP 9 For mechanical seats Lift the rear of the lower housing while sliding the lower housing forward to disengage the height adjustment rol...

Page 18: ...om the roller channels of the lower housing STEP 11 Remove the lower housing from the suspension STEP 12 For mechanical seats Remove the tether belts from the suspension scissor lower pivot tubes STEP...

Page 19: ...TEP 16 Lift the suspension scissor while sliding the suspension scissor forward to disengage the front suspension scissor rollers from the roller channels of the upper housing STEP 17 For both types R...

Page 20: ...19 Remove the rear bearing tubes from the suspension scissor STEP 20 Remove the front suspension scissor rollers from the suspension scissor STEP 21 Remove the push on PAL nut that retains the upper s...

Page 21: ......

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