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SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the

product. Updated technical service information may be available from your local authorized Hyster

®

dealer. Service Manuals provide general guidelines for maintenance and service and are intended for

use  by  trained  and  experienced  technicians.  Failure  to  properly  maintain  equipment  or  to  follow

instructions contained in the Service Manual could result in damage to the products, personal injury,

property damage or death.

• When  lifting  parts  or  assemblies,  make  sure  all  slings,  chains,  or  cables  are  correctly  fastened,  and

that  the  load  being  lifted  is  balanced.  Make  sure  the  crane,  cables,  and  chains  have  the  capacity  to

support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift

trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always  use  correct  blocks  to  prevent  the  unit  from  rolling  or  falling.  See  HOW  TO  PUT  THE  LIFT

TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always  use  HYSTER  APPROVED  parts  when  making  repairs.  Replacement  parts  must  meet  or

exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to

remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit

needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline,  Liquid  Petroleum  Gas  (LPG),  Compressed  Natural  Gas  (CNG),  and  Diesel  fuel  are

flammable.  Be  sure  to  follow  the  necessary  safety  precautions  when  handling  these  fuels  and  when

working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the

area. Make sure the area is well ventilated.

NOTE:  

The following symbols and words indicate safety information in this

manual:

  WARNING 

Indicates a hazardous situation which, if not avoided, could result in death

or serious injury.

  CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor

or moderate injury and property damage.
On  the  lift  truck,  the  WARNING  symbol  and  word  are  on  orange  back-

ground. The CAUTION symbol and word are on yellow background.

Summary of Contents for RS45-27CH

Page 1: ...OPERATOR S CAB PART NO 4186391 0100 SRM 2043...

Page 2: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 3: ...ake and Inching Pedal 6 Remove 6 Install 6 Accelerator Pedal and Sensor 7 Seat Assembly 7 Seat 7 Remove 7 Install 8 Seat Cushion 8 Remove 8 Install 8 Back Cushion 9 Remove 9 Install 9 Boot Replacement...

Page 4: ...and Column Assembly 39 Steering Column 39 Remove 39 Install 41 Adjustment Handle 41 Remove 41 Install 41 Shift Lever and Turn Signal Lever 42 Remove 42 Install 42 Window Wipers 42 Window Wiper Assemb...

Page 5: ...nstall 49 Floor Mat 50 Remove 50 Install 50 Roof Liner 50 Remove 50 Install 51 Accessories 51 Mirror Replacement 51 Map Light Replacement 51 Interior Fan Replacement 51 Sunshade Replacement 52 Top 52...

Page 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 7: ...ription and repair instructions for the heater assembly are in Cab Heater and Air Conditioner 0100SRM2044 The remove and replace instructions for the cab as an assembly are in the Frame and Main Compo...

Page 8: ...6 FRONT WIPER 7 CLIMATE PANEL 8 INFORMATION DISPLAY 9 LLMS INDICATOR 10 INTEGRATED OVERHEAD GUARD 11 ARMREST 12 TOP WIPER 13 AIR CONDITIONING ASSEMBLY 14 SEAT 15 REAR WIPER 16 E CONSOLE 17 WINDOW WAS...

Page 9: ...door to avoid damage to the cab frame 4 Attach two lifting straps through the sliding window opening Place a cushion between the sliding window frame and the lifting straps to prevent damage 1 DOOR H...

Page 10: ...pscrews retaining the two hinges to the cab frame and remove the two hinges See Figure 3 1 DOOR HINGE 2 WASHER 3 CAP SCREW 4 THREAD Figure 3 Door Hinge Install 1 Position the two hinges to the cab fra...

Page 11: ...e 4 2 Install the washer and large nut inside the door latch 3 Install the washer and capscrew through the hole from the plastic plug 4 Install the plastic plug at the inside of the door frame 5 Make...

Page 12: ...and remove the three shims 7 Remove the two bearings from the inching pedal 1 BRAKE PEDAL 2 INCHING PEDAL 3 ROD 4 PROTECTION COVER 5 BEARING 6 SHIMS 7 CAP SCREWS WASHERS AND NUTS Figure 6 Brake and In...

Page 13: ...ting device for the removal of the seat NOTE The ground cable is attached with a capscrew at the right rear corner of the suspension 1 Disconnect the battery ground cable NOTE There is one electrical...

Page 14: ...onnect the battery ground cable Seat Cushion Remove 1 Slide the seat forward See Figure 8 2 Adjust the steering wheel upward to its maximum height position 3 Remove and discard the screw from the fron...

Page 15: ...ove the two screws that retain the back cushion to the back pan 5 Remove the back cushion Install 1 Position the back cushion 2 Install the two screws that retain the back cushion to the back pan 3 In...

Page 16: ...Remove the seat suspension from the cab Refer to the section Seat Suspension Replacement STEP 3 Remove the boot Refer to Boot Replacement STEP 4 Position the suspension on a workbench with the lower h...

Page 17: ...lace the suspension scissor in the highest raised position STEP 9 For mechanical seats Lift the rear of the lower housing while sliding the lower housing forward to disengage the height adjustment rol...

Page 18: ...om the roller channels of the lower housing STEP 11 Remove the lower housing from the suspension STEP 12 For mechanical seats Remove the tether belts from the suspension scissor lower pivot tubes STEP...

Page 19: ...TEP 16 Lift the suspension scissor while sliding the suspension scissor forward to disengage the front suspension scissor rollers from the roller channels of the upper housing STEP 17 For both types R...

Page 20: ...19 Remove the rear bearing tubes from the suspension scissor STEP 20 Remove the front suspension scissor rollers from the suspension scissor STEP 21 Remove the push on PAL nut that retains the upper s...

Page 21: ......

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