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Series Code / Model Designation Reference Table

This table consist of the following Series Codes used
in this manual.

Series Code

Model Designation Europe

Model Designation America

A404

RS45-27CH, RS45-31CH

RS45-27CH, RS45-31CH

General

This SRM describes the functions of the cab and the
replacement instructions for the cab components.
See Figure 1. Some of the described components are
options that may not be present on each cab. The
operation of the various switches and controls can
be found in the Operating Manual.
The description and repair instructions for the
heater assembly are in Cab Heater and Air
Conditioner
 0100SRM2044.
The remove and replace instructions for the cab as
an assembly are in the Frame and Main
Components
 0100SRM2042.

Information on systems that are related to the cab
can be found in the SRM's:

• Electrical System 2200SRM2052
• Brake System 1800SRM2048
• Steering System 1600SRM2047
• Diagrams 8000SRM2058

Description of Operation

CAB STRUCTURE

The cab frame is a welded structure. The overhead
guard is an integral part of the cab frame. See

Figure 1. In order to maintain maximum overhead
protection do not make changes to the cab frame
and integrated overhead guard.

0100 SRM 2043

Series Code / Model Designation Reference Table

1

Summary of Contents for RS45-27CH

Page 1: ...OPERATOR S CAB PART NO 4186391 0100 SRM 2043...

Page 2: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 3: ...ake and Inching Pedal 6 Remove 6 Install 6 Accelerator Pedal and Sensor 7 Seat Assembly 7 Seat 7 Remove 7 Install 8 Seat Cushion 8 Remove 8 Install 8 Back Cushion 9 Remove 9 Install 9 Boot Replacement...

Page 4: ...and Column Assembly 39 Steering Column 39 Remove 39 Install 41 Adjustment Handle 41 Remove 41 Install 41 Shift Lever and Turn Signal Lever 42 Remove 42 Install 42 Window Wipers 42 Window Wiper Assemb...

Page 5: ...nstall 49 Floor Mat 50 Remove 50 Install 50 Roof Liner 50 Remove 50 Install 51 Accessories 51 Mirror Replacement 51 Map Light Replacement 51 Interior Fan Replacement 51 Sunshade Replacement 52 Top 52...

Page 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Page 7: ...ription and repair instructions for the heater assembly are in Cab Heater and Air Conditioner 0100SRM2044 The remove and replace instructions for the cab as an assembly are in the Frame and Main Compo...

Page 8: ...6 FRONT WIPER 7 CLIMATE PANEL 8 INFORMATION DISPLAY 9 LLMS INDICATOR 10 INTEGRATED OVERHEAD GUARD 11 ARMREST 12 TOP WIPER 13 AIR CONDITIONING ASSEMBLY 14 SEAT 15 REAR WIPER 16 E CONSOLE 17 WINDOW WAS...

Page 9: ...door to avoid damage to the cab frame 4 Attach two lifting straps through the sliding window opening Place a cushion between the sliding window frame and the lifting straps to prevent damage 1 DOOR H...

Page 10: ...pscrews retaining the two hinges to the cab frame and remove the two hinges See Figure 3 1 DOOR HINGE 2 WASHER 3 CAP SCREW 4 THREAD Figure 3 Door Hinge Install 1 Position the two hinges to the cab fra...

Page 11: ...e 4 2 Install the washer and large nut inside the door latch 3 Install the washer and capscrew through the hole from the plastic plug 4 Install the plastic plug at the inside of the door frame 5 Make...

Page 12: ...and remove the three shims 7 Remove the two bearings from the inching pedal 1 BRAKE PEDAL 2 INCHING PEDAL 3 ROD 4 PROTECTION COVER 5 BEARING 6 SHIMS 7 CAP SCREWS WASHERS AND NUTS Figure 6 Brake and In...

Page 13: ...ting device for the removal of the seat NOTE The ground cable is attached with a capscrew at the right rear corner of the suspension 1 Disconnect the battery ground cable NOTE There is one electrical...

Page 14: ...onnect the battery ground cable Seat Cushion Remove 1 Slide the seat forward See Figure 8 2 Adjust the steering wheel upward to its maximum height position 3 Remove and discard the screw from the fron...

Page 15: ...ove the two screws that retain the back cushion to the back pan 5 Remove the back cushion Install 1 Position the back cushion 2 Install the two screws that retain the back cushion to the back pan 3 In...

Page 16: ...Remove the seat suspension from the cab Refer to the section Seat Suspension Replacement STEP 3 Remove the boot Refer to Boot Replacement STEP 4 Position the suspension on a workbench with the lower h...

Page 17: ...lace the suspension scissor in the highest raised position STEP 9 For mechanical seats Lift the rear of the lower housing while sliding the lower housing forward to disengage the height adjustment rol...

Page 18: ...om the roller channels of the lower housing STEP 11 Remove the lower housing from the suspension STEP 12 For mechanical seats Remove the tether belts from the suspension scissor lower pivot tubes STEP...

Page 19: ...TEP 16 Lift the suspension scissor while sliding the suspension scissor forward to disengage the front suspension scissor rollers from the roller channels of the upper housing STEP 17 For both types R...

Page 20: ...19 Remove the rear bearing tubes from the suspension scissor STEP 20 Remove the front suspension scissor rollers from the suspension scissor STEP 21 Remove the push on PAL nut that retains the upper s...

Page 21: ......

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