OperatiOn
4-54
HPR400XD Auto Gas –
806160
Select
Gases
Set
Preflow
Set
Cutflow
Minimum
Clearance
Equivalent
Material
thickness
Torch-to-Work
Distance
Cutting
Speed
Initial Pierce
Height
Pierce Delay
Time
Plasma
gas
Shield
gas
Plasma
gas
Shield
gas
Plasma
gas
Shield
gas
mm
mm
Range (mm) mm/m mm factor % seconds
O
2
Air
22
20
74
19
2.0
25
3.6 – 7.6
1685
9.0
250
0.8
28
4.8 – 7.6
1445
9.5
200
1.0
32
1135
1.2
38*
895
3.0
44
580
Edge start
50
405
58
290
64
195
Metric
Select
Gases
Set
Preflow
Set
Cutflow
Minimum
Clearance
Equivalent
Material
thickness
Torch-to-Work
Distance
Cutting
Speed
Initial Pierce
Height
Pierce Delay
Time
Plasma
gas
Shield
gas
Plasma
gas
Shield
gas
Plasma
gas
Shield
gas
in
in
Range (in)
ipm
in factor % seconds
O
2
Air
22
20
74
19
0.08
1
0.14 – 0.30
65
0.35
250
0.8
1-1/8
0.19 – 0.30
55
0.38
200
1.0
1-1/4
45
1.2
1-1/2*
35
3.0
1-3/4
22
Edge start
2
15
2-1/4
12
2-1/2
8
English
Select
Gases
Set
Preflow
Set
Cutflow
Amperage
Torch-to-Work
Distance
Marking
Speed
Arc
Voltage
Amps
mm
in
mm/m
ipm
Volts
N
2
N
2
10
10
10
10
18
2.5
0.10
6350
250
122
Ar
Air
30
10
30
10
24
3.0
0.12
2540
100
62
Marking
Mild steel bevel cutting (alternate)
thick metal piercing
O
2
Plasma / Air Shield
260 A
220897
220637
220899
220896
220436
220898
220571
Flow rates – lpm/scfh
O
2
Air
Preflow
0 / 0
85 / 180
Cutflow
47 / 99 54 / 115
The consumables on this page are designed for thick metal piercing. They are only recommended for use if you have
a problem with excessive slag on the shield, or problems with the torch misfiring, when using the standard bevel
consumables.
Using the thick metal piercing process may result in a 20% decrease in the life of the consumables.
*
Suggestions for piercing 38 mm (1-1/2 in) mild steel:
1. Turn preflow on during IHS
2. Use stall force during IHS
3. Use pierce complete when piercing
Summary of Contents for HyPerformance HPR400XD
Page 1: ...HyPerformance Plasma HPR400XD Auto gas Instruction manual 806160 Revision 4 ...
Page 26: ...Specifications 2 2 HPR400XD Auto Gas 806160 ...
Page 48: ...Installation 3 10 HPR400XD Auto Gas 806160 ...
Page 53: ...Installation HPR400XD Auto Gas 806160 3 15 Horizontal RHF mounting Vertical RHF mounting ...
Page 57: ...Installation HPR400XD Auto Gas 806160 3 19 This page is blank intentionally ...
Page 65: ...Installation HPR400XD Auto Gas 806160 3 27 7 8 8 7 ...
Page 100: ...Installation 3 62 HPR400XD Auto Gas 806160 ...
Page 107: ...Operation HPR400XD Auto Gas 806160 4 7 Diagnostic screen ...
Page 108: ...Operation 4 8 HPR400XD Auto Gas 806160 Test screen ...
Page 109: ...Operation HPR400XD Auto Gas 806160 4 9 Cut chart screen ...
Page 197: ...Operation HPR400XD Auto Gas 806160 4 97 ...
Page 287: ...7 4 HPR400XD Auto Gas 806160 Discrete output functionality ...
Page 347: ...Appendix B CNC Interface Protocol b 28 HPR400XD Auto Gas 806160 ...
Page 355: ...4 HPR400XD Auto Gas 806160 ...