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15 

 

HYDROTECH

® 

TROUBLESHOOTING INDICATORS AND COMMON SOLUTIONS

 

Table 4

WATER VOLUME AND QUALITY 

Symptom 

Condition 

Action 

No product water.  

Water supply is turned OFF. 

Turn water ON. 

Not enough product water.  

Low water pressure. 

Water supply is blocked. 

Storage tank valve is closed. 

Storage tank is depleted. 
 

Clogged Pre -filter cartridge(s).  

Storage tank air pressure charge is low. 

Check source water line pressure.  

Clear restriction. 

Open storage tank valve. 

Increase product water storage capacity and/or install membrane 
and flow control with higher output rating. 

Replace Pre -filter  cartridge(s).  

Empty water from storage tank (product water valve must remain open 
while adjusting pressure) and adjust pressure to 55 kPa (8 psig).  

System does not shut off. 

Shut-off valve is not closing. 

Contact your Hydrotech

®

 Dealer.  

No drain water.  

Clogged Flow Restrictor.  

Replace Flow Restrictor.  

Water has offensive taste and/or 
odor.  

Carbon post -filter is depleted. 
 

Membrane depleted or fouled. 
 

Sanitizer not flushed out. 

Drain storage tank, sanitize system, and replace carbon  
post-filter cartridge. 

Smartap

®

 Monitor reads yellow, or if TDS test is unsatisfactory,  

drain storage tank, sanitize system, and replace membrane. 

Drain storage tank and let it refill overnight. 

LEAKAGE AND NOISE 

Symptom 

Probable Cause 

Solution 

Leak at fitting. 

Tubing not pushed completely into fitting. 

Defective tube. 

Push tube into fitting past “O” ring seal. 

Cut damaged area from tube or replace tube (See Page 2, Figure 2).  

Leak at filter housings.  

“O” ring has not seated properly. 
 

“O” ring has nicks or scratches.  

Remove “O” ring and inspect “O” ring groove for debris.  Clean groove, 
lube, and reseat “O” ring. 

Replace “O” ring. 

Leak from air gap in faucet. 

NOTE:

  Polymer faucet air gap 

discharge port located on rear of 
faucet (Page 9, Figure 9).  

Restricted drain tube. 

Obstructed hole in drain clamp 

Tubing from air gap to drain is routed 
incorrectly. 

Clear restriction. 

Remove obstruction. 

Reroute tubing so tubing runs vertically with no sharp bends or loops.  

Noise from system and/or faucet air 
gap. 

Trapped air in system.  Typical of new 
system or as a result of filter changes.  

Nothing, system usage will purge trapped air.  

PUSHBUTTON ACTUATED SMARTAP

®

 WATER QUALITY MONITOR

 

Indication 

Condition

 

Action

 

Green Light. 

System operating normally. 

None. 

Yellow Light. 

Low or  non-usage. 

Membrane depleted or fouled. 

Draw one quart of water from Module.  Wait 10 minutes, test. 

Clean and sanitize system.  Replace membrane. 

Dim or No Light. 

Battery voltage low. 

Replace Battery. 

FAUCET ACTUATED SMARTAP

®

 WATER QUALITY MONITOR

 

Indication

 

Probable Cause

 

Solution

 

Green Light. 

System operating normally. 

None. 

Orange Light (appears with green or 
yellow light).  

Shut-off valve is not closing. 

Contact your Hydrotech

®

 Dealer.  

Yellow Light. 

Membrane depleted or fouled. 

Clean and sanitize system.  Replace membrane. 

No Monitor Light. 

Light Assembly not connected. 

Plug connector into phone jack and check all other monitor   
connections.  

Replace battery. 

Summary of Contents for SERIES 12301

Page 1: ...2 Your clear choice in water treatment R Your clear choice in water treatment R MODEL SERIES 12303 MODEL SERIES 12304 265 Industrial Road P O Box 5000 Cambridge ON Canada N3H 5N3 193 Osborne Road Fridley MN U S A 55432 580 Park Street Regina SK Canada S4N 5A9 9848 Glenoaks Boulevard Sun Valley CA U S A 91352 Toll Free U S 800 354 7867 Canada 877 299 5999 www hydrotechwater com ...

Page 2: ...0 mg L Residual Chlorine Cl2 2 0 Turbidity 1 0 NTU Maximum SDI 4 0 Nephelometric Turbidity Unit Silt Density Index Value stated in SDI units NOTE 1 PRESSURE REGULATOR IS RECOMMENDED FOR FEED WATER PRESSURES EXCEEDING 552 kPa 80 psig OPTIONS AND ACCESSORIES PRODUCT WATER FAUCETS BOOSTER PUMP Faucets are available as Air Gap and Non Air Gap in Chrome Plated Metal EPA and California Proposition 65 Co...

Page 3: ...r Gap Connector Faucet 3 8 x 7 16 with Faucet Page 7 Fig 7 INSTALLATION KIT Item Description Part No 1 2 Without Water Quality Monitor 3 Vessel Module 50 GPD Without Water Quality Monitor 4 Vessel Module 9 GPD 4 Vessel Module 25 GPD 4 Vessel Module 50 GPD 4 Vessel Module 75 GPD Pushbutton Smartap Water Quality Monitor 4 Vessel Module 9 GPD 4 Vessel Module 25 GPD 4 Vessel Module 50 GPD 4 Vessel Mod...

Page 4: ...lter 9 GPD Yellow Casing Red Tape 25 GPD Yellow Casing Black Tape 50 GPD Yellow Casing White Tape 75 GPD Yellow Casing Blue Tape 41000039 41000036 41000037 41000038 33001071 33001068 33001033 33001056 4 5 6 8 9 10 n s n s Complete Kit Non Air Gap Complete Kit Air Gap Supply Valve Assembly Saddle Tapping Drain Clamp Assembly Saddle Clamp Connector Male 1 4 x 1 4 NPT Non Air Gap Connector Male 3 8 x...

Page 5: ...ET Faucet may be installed in any convenient location Make sure underside of location is free of obstructions REVERSE OSMOSIS MODULE Module may be installed under sink or in any convenient location within 15 feet of source water supply and faucet STORAGE TANK Tank may be placed in any space within 15 feet of faucet generally under kitchen sink or in an adjacent unused cabinet Tubing length between...

Page 6: ...rts system status by illuminating a light appearing in a light bar integrated into faucet body front cover Polymer faucet A green light means system is operating normally A yellow light means membrane may be depleted or fouled An orange light means a trained technician should service the system To prolong battery life the monitor indicator lights self extinguish after a few seconds even if water i...

Page 7: ... to valve body using compression fitting a Slide nut and sleeve onto tubing in that order b Install insert into plastic tubing c Install tube with insert and sleeve into valve body d Thread compression nut onto valve body tighten 5 Turn saddle tapping valve handle clockwise until it is firmly seated and piercing lance is fully extended 6 CAUTION Supply line is pierced and valve is closed Do not op...

Page 8: ... and Installation Air Gap Faucet NOTE See Page II Figure 1 A for connection to drain for Non Air Gap Faucet 1 Select a location for drain hole based on type of sink and orientation of drain line Figure 4 NOTE Item callouts refer to Figure 5 unless noted otherwise 2 Position drain outlet saddle Item 1 on drainpipe Allow adequate space for drilling operation 3 Tighten saddle bolts evenly on both sid...

Page 9: ...own gently on drill motor to apply light pressure to porcelain surface Start drill motor turning as slowly as possible After initial cut has started motor speed may be gradually increased The cut may require three to four minutes to complete Going faster could result in excessive chipping Be sure a complete ring has been cut through porcelain to material underneath 3 Place finish hole saw Figure 6...

Page 10: ...Gap Only Install locating washer faucet washer and nut Items 4A 6 and 7 onto faucet nipple below sink and snug them up Be sure to align faucet properly before tightening Do not over tighten 6 Install faucet connector Item 8 packaged with faucet onto faucet nipple Install 3 8 blue tube into faucet connector 7 Trim 3 8 blue tube to desired length Install 3 8 blue tube into 3 8 swivel elbow located o...

Page 11: ...on Air Gap Faucet EPA and California Proposition 65 Compliant Chrome Plated Metal Air Gap Faucet Faucet not available in California Chrome Plated Metal Air Gap Faucet EPA and California Proposition 65 Compliant 40301102 40301002 40301101 40301001 1 2 3 4 4A 5 6 7 8 9 Body Faucet Faucet Base Washer Rubber Faucet Base Washer Metal Washer Slotted Air Gap Slot Shape may vary Washer Locating Non Air Ga...

Page 12: ...ictor Connector as shown on Page III Figure 1 B 5 Align faucet in mounting hole Plain Front Align body with narrow face forward Light Bar Align body with light bar forward 6 Install U bracket and mounting nut below sink Tighten mounting nut by hand so that faucet does not move Do not over tighten NOTE Faucet is packaged for right hand operation For left hand operation realign handle by completing ...

Page 13: ...701021 20800904 35801308 20801504 6 7 8 9 10 O ring Spout Body Assembly Chrome Plated Plain Body Assembly Chrome Plated 3 LED Gasket Sink O ring Tube Spacer Stop Collet 3 8 Blue 34201004 20819001 34201019 33502005 Figure 9 Parts Breakdown Air Gap Product Water Faucet Polymer Chrome Plated Black Hydrotap Logo P N 11411200 and Smartap Logo with Light Bar P N 11402430 ...

Page 14: ...pe Filter Membrane Thin Film Composite 9 GPD Yellow Casing Red Tape 25 GPD Yellow Casing Black Tape 50 GPD Yellow Casing White Tape 75 GPD Yellow Casing Blue Tape Optional Smartap Pushbutton Monitor Cover 4 vessel Manifold Pushbutton Monitor Hydrotech Logo Battery 9 volt alkaline Monitor Water Quality P B Smartap Pushbutton Monitor Guard Pushbutton Manifold 4 vessel Qualified P B Monitor Optional ...

Page 15: ...nd Monitor Connections Model 12304 Faucet Smartap Monitor Inlet Valve Switch Assembly MODEL 12302 FLOW RESTRICTOR LABEL Model 12304 Faucet Smartap Monitor Module Cover and Monitor Connections Figure 10 B Exploded Schematic 12302 12303 and 12304 Model Series ...

Page 16: ...y 8 Open product water faucet and let water flow until all air has been expelled from system Lock faucet by rotating the handle 90 or by lifting handle as applicable 9 Close product water faucet In 30 minutes check connections for leaks and correct if necessary Icemaker Extra point of use Check connections on these supply lines for leaks 10 Allow storage tank to fill overnight 11 WARNING DO NOT US...

Page 17: ...ter Inspect them for damage i e nicks scratches Replace damaged O rings 8 CAUTION Do not get Smartap Water Quality Monitor electronics wiring or connectors wet Clean filter housings and manifold ports inside and outside with washcloth and cleaning solution Do not use abrasive materials 9 Rinse manifold housings with clean potable water 10 Inspect manifold and filter housing O ring groove area for ...

Page 18: ...attery into its holder 27 CAUTION Verify battery connector alignment before making connection Figure 11 CAUTION Replace battery after system has been in production mode for at least 5 minutes This ensures sensing switch is in proper position to record data Connect battery by pressing clip onto battery terminals 28 Test battery connection by activating monitor Press pushbutton or open faucet If an ...

Page 19: ...h tube into fitting past O ring seal Cut damaged area from tube or replace tube See Page 2 Figure 2 Leak at filter housings O ring has not seated properly O ring has nicks or scratches Remove O ring and inspect O ring groove for debris Clean groove lube and reseat O ring Replace O ring Leak from air gap in faucet NOTE Polymer faucet air gap discharge port located on rear of faucet Page 9 Figure 9 ...

Page 20: ...ch do not meet HYDROTECH Inc specifications If the drinking water system is altered by anyone other than HYDROTECH Inc the warranty shall be void ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THE PERIOD SPECIFIED ABOVE FOR THE PARTS DESCRIBED IN THIS LIMITED WARRANTY As a manufacturer we do not kn...

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