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POLYMER PRODUCT WATER FAUCET INSTALLATION AND SYSTEM CONNECTIONS 

Install on flat surface at least 2 7/16" in diameter.   Unused 1 1/4"- 1 7/16" opening is ideal.

 
New Faucet Installation

 

Refer to Faucet Site Preparation, Page 5. 

Replacement Faucet Installation

 

Verify size of existing hole.  If hole measures 1 7/16", 
Faucet may be installed without changes.  If hole measures 
1 1/4", remove two locator tabs (Figure 8) prior to 
installation by breaking them off at faucet base. 
 

FAUCET BODY

TAB

 

 

Figure 8:

  Faucet Locator Tabs and Air Gap. 

 
1.  Remove mounting nut and "U" bracket from faucet. 
 
2.    Install 3/8” blue tube into blue collet in faucet base. 
 
3. 

CAUTION: 

Do not pinch, kink, pull, or otherwise  

 

deform monitor cord. 

 

Plain Front:  

Insert three tubes into mounting hole  

 

and place faucet over hole.   

Light Bar:

  Insert three tubes and monitor cord into 

mounting hole and place faucet over hole.   

 
4. 

CAUTION:

  Flow Restrictor (FLR) is installed inside 

 

the 1/4” red tubing at the end connected to the  

 

module.  DO NOT TRIM THE END OF THE 1/4" FLR 

 

RED TUBING (END WITH FLR LABEL) 

      CONNECTED TO MODULE (See Figure 10 & 11).  
  
      Connect tubing between module and faucet: 

 

a.  Position module in desired location.  Trim 3/8”  

 

 

blue tubing to desired length. 

 

b.  Insert 3/8” blue tubing into 3/8” swivel elbow 

 

 

located on rear of module. 

 

 

c.  Install Flow Restrictor Connector (Page III, Figure 

1.B., Item 7) packaged with faucet, to 1/4” FLR red 
tubing from module. 

 

 

 
 

d.   Trim 1/4” red tubing coming from faucet to desired  

 

 

length and connect to Flow Restrictor Connector  

 

 

as shown on Page III, Figure 1.B. 

5.  Align faucet in mounting hole: 

 

Plain Front:  

Align body with narrow face forward. 

 

Light Bar:

  Align body with light bar forward. 

 
6.  Install "U" bracket and mounting nut below sink.  

Tighten mounting nut 

by hand

 so that faucet does  

 

not move.  

Do not over tighten.

 

NOTE:

  Faucet is packaged for right-hand operation.  For  

left-hand operation, realign handle by completing Step 6. 

NOTE:

  Item callouts in Step 6 refer to Page 9, Figure 9.  

 
7.  Align faucet knob for left-hand operation. 

a.  Rotate knob to rear of faucet (closed position). 

b.  Remove knob cover (Item 1) using a thin, flat tool  
 

to pry cover from knob. 

c.  Remove knob attachment screw (Item 2) using a  
 

Phillips-head screwdriver. 

d.  Remove knob (Item 3) by pulling it (by hand) 

straight up.  Rotate handle counterclockwise 90º,  

 

and re-install knob. 

e.  Install knob attachment screw.  Tighten screw until  
 

free movement (i.e., rocking) is eliminated.  

f. 

Snap knob cover into place. 

 
8.  Install spout into faucet body.  Lubricate “O” ring with 

FDA approved Silicone Lubricant.   Align spout with 
faucet outlet, gently push spout to bottom of outlet. 

 
9. 

CAUTION: 

Red 3/8" tube connecting faucet to drain 

connection must run vertically (or as closely as 
possible) with no sharp bends or loops (See Page 4,  

 

Figure 4). 

 

Connect 3/8" red tubing to drain connection. 

 
10. 

Light Bar:

  Connect monitor cord to module.  Insert 

cord into a telephone-style connector located on rear of 
module cover (See Page III, Figure 1.B.). 

 
11. 

Product Water Storage Tank:

  Refer to Page 6 for  

 

instructions.  Specific instructions are shown for  

 

Polymer and Metal Storage Tank Assemblies 

 

CLEAN FAUCET SURFACE USING DISHWASHING DETERGENT ONLY.  DO NOT USE ABRASIVES OR SOLVENTS. 

Summary of Contents for SERIES 12301

Page 1: ...2 Your clear choice in water treatment R Your clear choice in water treatment R MODEL SERIES 12303 MODEL SERIES 12304 265 Industrial Road P O Box 5000 Cambridge ON Canada N3H 5N3 193 Osborne Road Fridley MN U S A 55432 580 Park Street Regina SK Canada S4N 5A9 9848 Glenoaks Boulevard Sun Valley CA U S A 91352 Toll Free U S 800 354 7867 Canada 877 299 5999 www hydrotechwater com ...

Page 2: ...0 mg L Residual Chlorine Cl2 2 0 Turbidity 1 0 NTU Maximum SDI 4 0 Nephelometric Turbidity Unit Silt Density Index Value stated in SDI units NOTE 1 PRESSURE REGULATOR IS RECOMMENDED FOR FEED WATER PRESSURES EXCEEDING 552 kPa 80 psig OPTIONS AND ACCESSORIES PRODUCT WATER FAUCETS BOOSTER PUMP Faucets are available as Air Gap and Non Air Gap in Chrome Plated Metal EPA and California Proposition 65 Co...

Page 3: ...r Gap Connector Faucet 3 8 x 7 16 with Faucet Page 7 Fig 7 INSTALLATION KIT Item Description Part No 1 2 Without Water Quality Monitor 3 Vessel Module 50 GPD Without Water Quality Monitor 4 Vessel Module 9 GPD 4 Vessel Module 25 GPD 4 Vessel Module 50 GPD 4 Vessel Module 75 GPD Pushbutton Smartap Water Quality Monitor 4 Vessel Module 9 GPD 4 Vessel Module 25 GPD 4 Vessel Module 50 GPD 4 Vessel Mod...

Page 4: ...lter 9 GPD Yellow Casing Red Tape 25 GPD Yellow Casing Black Tape 50 GPD Yellow Casing White Tape 75 GPD Yellow Casing Blue Tape 41000039 41000036 41000037 41000038 33001071 33001068 33001033 33001056 4 5 6 8 9 10 n s n s Complete Kit Non Air Gap Complete Kit Air Gap Supply Valve Assembly Saddle Tapping Drain Clamp Assembly Saddle Clamp Connector Male 1 4 x 1 4 NPT Non Air Gap Connector Male 3 8 x...

Page 5: ...ET Faucet may be installed in any convenient location Make sure underside of location is free of obstructions REVERSE OSMOSIS MODULE Module may be installed under sink or in any convenient location within 15 feet of source water supply and faucet STORAGE TANK Tank may be placed in any space within 15 feet of faucet generally under kitchen sink or in an adjacent unused cabinet Tubing length between...

Page 6: ...rts system status by illuminating a light appearing in a light bar integrated into faucet body front cover Polymer faucet A green light means system is operating normally A yellow light means membrane may be depleted or fouled An orange light means a trained technician should service the system To prolong battery life the monitor indicator lights self extinguish after a few seconds even if water i...

Page 7: ... to valve body using compression fitting a Slide nut and sleeve onto tubing in that order b Install insert into plastic tubing c Install tube with insert and sleeve into valve body d Thread compression nut onto valve body tighten 5 Turn saddle tapping valve handle clockwise until it is firmly seated and piercing lance is fully extended 6 CAUTION Supply line is pierced and valve is closed Do not op...

Page 8: ... and Installation Air Gap Faucet NOTE See Page II Figure 1 A for connection to drain for Non Air Gap Faucet 1 Select a location for drain hole based on type of sink and orientation of drain line Figure 4 NOTE Item callouts refer to Figure 5 unless noted otherwise 2 Position drain outlet saddle Item 1 on drainpipe Allow adequate space for drilling operation 3 Tighten saddle bolts evenly on both sid...

Page 9: ...own gently on drill motor to apply light pressure to porcelain surface Start drill motor turning as slowly as possible After initial cut has started motor speed may be gradually increased The cut may require three to four minutes to complete Going faster could result in excessive chipping Be sure a complete ring has been cut through porcelain to material underneath 3 Place finish hole saw Figure 6...

Page 10: ...Gap Only Install locating washer faucet washer and nut Items 4A 6 and 7 onto faucet nipple below sink and snug them up Be sure to align faucet properly before tightening Do not over tighten 6 Install faucet connector Item 8 packaged with faucet onto faucet nipple Install 3 8 blue tube into faucet connector 7 Trim 3 8 blue tube to desired length Install 3 8 blue tube into 3 8 swivel elbow located o...

Page 11: ...on Air Gap Faucet EPA and California Proposition 65 Compliant Chrome Plated Metal Air Gap Faucet Faucet not available in California Chrome Plated Metal Air Gap Faucet EPA and California Proposition 65 Compliant 40301102 40301002 40301101 40301001 1 2 3 4 4A 5 6 7 8 9 Body Faucet Faucet Base Washer Rubber Faucet Base Washer Metal Washer Slotted Air Gap Slot Shape may vary Washer Locating Non Air Ga...

Page 12: ...ictor Connector as shown on Page III Figure 1 B 5 Align faucet in mounting hole Plain Front Align body with narrow face forward Light Bar Align body with light bar forward 6 Install U bracket and mounting nut below sink Tighten mounting nut by hand so that faucet does not move Do not over tighten NOTE Faucet is packaged for right hand operation For left hand operation realign handle by completing ...

Page 13: ...701021 20800904 35801308 20801504 6 7 8 9 10 O ring Spout Body Assembly Chrome Plated Plain Body Assembly Chrome Plated 3 LED Gasket Sink O ring Tube Spacer Stop Collet 3 8 Blue 34201004 20819001 34201019 33502005 Figure 9 Parts Breakdown Air Gap Product Water Faucet Polymer Chrome Plated Black Hydrotap Logo P N 11411200 and Smartap Logo with Light Bar P N 11402430 ...

Page 14: ...pe Filter Membrane Thin Film Composite 9 GPD Yellow Casing Red Tape 25 GPD Yellow Casing Black Tape 50 GPD Yellow Casing White Tape 75 GPD Yellow Casing Blue Tape Optional Smartap Pushbutton Monitor Cover 4 vessel Manifold Pushbutton Monitor Hydrotech Logo Battery 9 volt alkaline Monitor Water Quality P B Smartap Pushbutton Monitor Guard Pushbutton Manifold 4 vessel Qualified P B Monitor Optional ...

Page 15: ...nd Monitor Connections Model 12304 Faucet Smartap Monitor Inlet Valve Switch Assembly MODEL 12302 FLOW RESTRICTOR LABEL Model 12304 Faucet Smartap Monitor Module Cover and Monitor Connections Figure 10 B Exploded Schematic 12302 12303 and 12304 Model Series ...

Page 16: ...y 8 Open product water faucet and let water flow until all air has been expelled from system Lock faucet by rotating the handle 90 or by lifting handle as applicable 9 Close product water faucet In 30 minutes check connections for leaks and correct if necessary Icemaker Extra point of use Check connections on these supply lines for leaks 10 Allow storage tank to fill overnight 11 WARNING DO NOT US...

Page 17: ...ter Inspect them for damage i e nicks scratches Replace damaged O rings 8 CAUTION Do not get Smartap Water Quality Monitor electronics wiring or connectors wet Clean filter housings and manifold ports inside and outside with washcloth and cleaning solution Do not use abrasive materials 9 Rinse manifold housings with clean potable water 10 Inspect manifold and filter housing O ring groove area for ...

Page 18: ...attery into its holder 27 CAUTION Verify battery connector alignment before making connection Figure 11 CAUTION Replace battery after system has been in production mode for at least 5 minutes This ensures sensing switch is in proper position to record data Connect battery by pressing clip onto battery terminals 28 Test battery connection by activating monitor Press pushbutton or open faucet If an ...

Page 19: ...h tube into fitting past O ring seal Cut damaged area from tube or replace tube See Page 2 Figure 2 Leak at filter housings O ring has not seated properly O ring has nicks or scratches Remove O ring and inspect O ring groove for debris Clean groove lube and reseat O ring Replace O ring Leak from air gap in faucet NOTE Polymer faucet air gap discharge port located on rear of faucet Page 9 Figure 9 ...

Page 20: ...ch do not meet HYDROTECH Inc specifications If the drinking water system is altered by anyone other than HYDROTECH Inc the warranty shall be void ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THE PERIOD SPECIFIED ABOVE FOR THE PARTS DESCRIBED IN THIS LIMITED WARRANTY As a manufacturer we do not kn...

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