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H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05

4. start-up

4.1 Machine placement

The placement of the machine in relation to the operator’s position must make it possible to 
observe the result of the operation and maintain safety conditions. Make sure that there is 
sufficient visibility and lighting on the machine. place the machine on a stable and flat 

surface.

4.2 electrical installation

The machine is delivered without cable and plug. Contact an authorized electrician for elec

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trical installations. Make sure that the line voltage is the same as the voltage indicated on 
the machine before it is plugged in. Check the rotational direction of the motor.

4.3 Filling the oil

H24/H32BASIC

 

is delivered with an empty 24 liter oil tank. Fill the tank to the indicator mark 

on the oil stick. Use only the oil recommended by Hydroscand Machine AB. 
Recommended oil: iSO VG46

4.4 selecting dies

Determine the crimping dimensions for the current operation and select the die set with the 
correct interval that corresponds to the crimping measurement.
For example: A crimping measurement of 17 mm requires the die set size nr 16 (since it covers 
the 16-19 mm interval).

 

Always select the die set within the correct interval to achieve the 

best crimping results. Every die is marked with the smallest crimping measurement in the 
interval. Crimping any measurements outside the table crimping measurement interval is not 
recommended. Using dies that are too small risk the ferrule becoming oval.

4.5 setting crimping measurements

Turn the adjustment dial so that the zero (0) on the dial is lined-up with the zero (0) in the 
window. if zero (0) is set, the machine will crimp the smallest diameter provided in the in

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terval. Every revolution of the dial increases the value in the window with one unit. One 
revolution clock-wise corresponds to 1 mm on the crimping measurement. The measurement 
shall be added to the least-specified diameter in the interval.  For example: Crimping 16 mm 
hose requires die nr 16 with the adjustment dial set to zero (0) and lined up with zero (0) in 
the window. Crimping 21,2 mm hose requires die nr 19 with the adjustment dial turned (two 
clock-wise rotations) at 2. Selecting 20 on the dial should line up with 2 in the window. Make 
sure to lock the dial when the desired crimping measurement is set. See table on page 8.

Summary of Contents for H24BASIC

Page 1: ...UseR MAnUAL edition I 2018 02 05 serial number H24BAsIC H32BAsIC...

Page 2: ...ent was the primary focus Downtime and unnecessary service is always more expensive than the small extra cost of a quality product That was the philosophy and still is for what became Hydroscand Machi...

Page 3: ...die set 9 4 7 Changing die set with the QC tool 10 11 4 8 crimping 11 5 maintenance 12 13 5 1 lubrication 12 5 2 changing the oil and filter 12 5 3 CALIBRATION 13 6 TROUBLE SHOOTING 14 7 TECHNICAL DA...

Page 4: ...future use Contact your closest authorized supplier for a replacement manual or additional information if necessary This manual should be preserved and stored for the length of the machine s lifetime...

Page 5: ...les and smaller volumes This machine is not intended for large scale production The machine consists of a chassis tank crimping head electronics unit and pump The machines are delivered in a wooden bo...

Page 6: ...ost income or extra costs that may arise for any reason are not covered by the war ranty note Ensure that the machine is undamaged and that all of the described items are present upon arrival or short...

Page 7: ...problem when contacting the authorized service workshop Model Serial number The manual s version and date CE identi cation plate note It is absolutely prohibited to remove or da mage the identificatio...

Page 8: ...Acrimpingmeasurementof17mmrequiresthediesetsizenr16 sinceitcovers the 16 19 mm interval Always select the die set within the correct interval to achieve the best crimping results Every die is marked w...

Page 9: ...s 1 Retract the dies completely by pressing the die return button 2 Remove inserted die set by using the enclosed change tool and pull the locking pin until the die segment releases 3 Ensure that chos...

Page 10: ...dies together to zero 0 insert the qC tool in the holes for the qC change tool in the contracted dies and then completely retract return the dies insert the die set in its storage compartment qC stan...

Page 11: ...takes can lead to extensive repairs 4 8 Crimping 1 Once the desired die set is mounted and crimping diameter is set place the hose application between the dies 2 Press and hold the Crimping push butto...

Page 12: ...urfaces Use only the lubrication recommended by Hydroscand Machine AB Optimol viscogen 4 5 2 Changing the oil and filter The oil should be changed once yearly Retract the dies completely to change the...

Page 13: ...and crimp to 19mm 2 Measure the crimped application thoroughly 3 Loosen the locking screw and dismount the adjustment dial without moving the shaft s position on the control device See picture below...

Page 14: ...relief valve 4 Electrical mechanical failure 5 Insufficient lubrication 6 The machine need to be recalibrated 7 Linear sensor malfunction 1 No power 2 Motor protection function has been triggered Chan...

Page 15: ...DAtA H32BAsIC Capacity 3 16 2 Crimping range 10 87 mm Max opening 33 mm Crimping force 2000 kn pump flow 16 9 l min Max pressure 275 bar Voltage 230 400V colour Black Orange DIMensIons H24BAsIC Depth...

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Page 32: ..._220 200 15 Sealing piston 1 12 T0523 O ring 24 0x3 NBR70 1 13 93311008 SC MC6S M8x45 12 9 Svart Flake 16 14 90175003 ISO 4762 SC MC6S M6 x 30 5 15 90270885 D054059 Base w thread H24 Head 1 QTY Materi...

Page 33: ...return cylinder 2 14 T0523 O ring 24 0x3 NBR70 1 15 90270126 D054034 Return sealing holder 2 16 93311008 SC MC6S M8 x 45 12 9 Svart Flake 16 17 90270418 SC K6S M6 x 25 12 9Zink J rn 4 18 90270884 D05...

Page 34: ...dur 1 13 90272007 D055124 Support ring 2 14 93311008 ISO 4762 SC MC6S M8 x 45 8 15 90175142 ISO 4762 SC MC6S M6 x 45 12 16 90270238 ISO 4762 SC MC6S M10 x 50 16 17 90175039 ISO 4762 SC MC6S M5 x 16 8...

Page 35: ...Pungmakarbov gen 1 SE 783 90 S ter Sweden Phone 46 0 225 573 30 Fax 46 0 225 501 08 info hydroscand machine se www hydroscand machine se...

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