background image

4

H24/H32BASiC USER MAnUAL EDiTiOn i 2018-02-05

1. Introduction

Do not unpack or operate the crimping machine until you have thoroughly read 

this manual. All who operate the crimping machine must read this manual.

This manual provides necessary information for safe use of this machine. This ma

-

nual is the result of continual development, testing and technical evaluations that 
are registered and verified by Hydroscand Machine AB according to 2006/42/EC in 
order to secure result validity.

This information is intended only for specialized operators who can operate the 
machine without risk to themselves, other persons, property, the machine, or the 
environment. The operator should have fundamental knowledge in trouble-shoo

-

ting methods, perform machine inspections and simple maintenance according to 
the information provided in this manual and according to local legislation for pro

-

tection of health and safety.

This manual does not explain disassembly or comprehensive maintenance in detail. 
These may only be performed by an authorized service technician. it is necessary 
to store the manual and keep it in good condition for future use. Contact your 
closest authorized supplier for a replacement manual or additional information if 

necessary.

This manual should be preserved and stored for the length of the machine’s lifetime 
or at least ten (10) years in a well-known, easily accessible location together with 

other machine documentation.

Hydroscand Machine AB is not liable for injury/damage to persons/machine or pro

-

perty  as  a  result  of  improper  use,  having  made  prohibited  modifications  to  the 
machine or misinterpreting this manual’s safety instructions.

2. safety rules

Always ensure that the minimum standards for safety, installation and operation are complied 
with before operating the machine. Observe the surrounding environmental conditions such 
as temperature, humidity, lighting, vibrations, dust and other conditions at the machine 
operation site. never remove the machine’s information or warning plates. Ensure that they 
remain clearly readable. Contact an authorized service workshop for replacement plates if they 
become unreadable.  The use of any spare parts that deviate from this manual’s specifications, 
any other changes/manipulations (however insignificant) made to your machine releases Hy

-

droscand Machine AB from any liability for consequences that arise due to the machine’s 
performance, level of safety for nearby persons and/or personal property.

Summary of Contents for H24BASIC

Page 1: ...UseR MAnUAL edition I 2018 02 05 serial number H24BAsIC H32BAsIC...

Page 2: ...ent was the primary focus Downtime and unnecessary service is always more expensive than the small extra cost of a quality product That was the philosophy and still is for what became Hydroscand Machi...

Page 3: ...die set 9 4 7 Changing die set with the QC tool 10 11 4 8 crimping 11 5 maintenance 12 13 5 1 lubrication 12 5 2 changing the oil and filter 12 5 3 CALIBRATION 13 6 TROUBLE SHOOTING 14 7 TECHNICAL DA...

Page 4: ...future use Contact your closest authorized supplier for a replacement manual or additional information if necessary This manual should be preserved and stored for the length of the machine s lifetime...

Page 5: ...les and smaller volumes This machine is not intended for large scale production The machine consists of a chassis tank crimping head electronics unit and pump The machines are delivered in a wooden bo...

Page 6: ...ost income or extra costs that may arise for any reason are not covered by the war ranty note Ensure that the machine is undamaged and that all of the described items are present upon arrival or short...

Page 7: ...problem when contacting the authorized service workshop Model Serial number The manual s version and date CE identi cation plate note It is absolutely prohibited to remove or da mage the identificatio...

Page 8: ...Acrimpingmeasurementof17mmrequiresthediesetsizenr16 sinceitcovers the 16 19 mm interval Always select the die set within the correct interval to achieve the best crimping results Every die is marked w...

Page 9: ...s 1 Retract the dies completely by pressing the die return button 2 Remove inserted die set by using the enclosed change tool and pull the locking pin until the die segment releases 3 Ensure that chos...

Page 10: ...dies together to zero 0 insert the qC tool in the holes for the qC change tool in the contracted dies and then completely retract return the dies insert the die set in its storage compartment qC stan...

Page 11: ...takes can lead to extensive repairs 4 8 Crimping 1 Once the desired die set is mounted and crimping diameter is set place the hose application between the dies 2 Press and hold the Crimping push butto...

Page 12: ...urfaces Use only the lubrication recommended by Hydroscand Machine AB Optimol viscogen 4 5 2 Changing the oil and filter The oil should be changed once yearly Retract the dies completely to change the...

Page 13: ...and crimp to 19mm 2 Measure the crimped application thoroughly 3 Loosen the locking screw and dismount the adjustment dial without moving the shaft s position on the control device See picture below...

Page 14: ...relief valve 4 Electrical mechanical failure 5 Insufficient lubrication 6 The machine need to be recalibrated 7 Linear sensor malfunction 1 No power 2 Motor protection function has been triggered Chan...

Page 15: ...DAtA H32BAsIC Capacity 3 16 2 Crimping range 10 87 mm Max opening 33 mm Crimping force 2000 kn pump flow 16 9 l min Max pressure 275 bar Voltage 230 400V colour Black Orange DIMensIons H24BAsIC Depth...

Page 16: ...16 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 17: ...17 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 18: ...18 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 19: ...19 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 20: ...20 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 21: ...21 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 22: ...22 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 23: ...23 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 24: ...24 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 25: ...25 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 26: ...26 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 27: ...27 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 28: ...28 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 29: ...29 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 30: ...30 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 31: ...31 H24 H32BASIC USER MANUAL EDITION I 2018 02 05...

Page 32: ..._220 200 15 Sealing piston 1 12 T0523 O ring 24 0x3 NBR70 1 13 93311008 SC MC6S M8x45 12 9 Svart Flake 16 14 90175003 ISO 4762 SC MC6S M6 x 30 5 15 90270885 D054059 Base w thread H24 Head 1 QTY Materi...

Page 33: ...return cylinder 2 14 T0523 O ring 24 0x3 NBR70 1 15 90270126 D054034 Return sealing holder 2 16 93311008 SC MC6S M8 x 45 12 9 Svart Flake 16 17 90270418 SC K6S M6 x 25 12 9Zink J rn 4 18 90270884 D05...

Page 34: ...dur 1 13 90272007 D055124 Support ring 2 14 93311008 ISO 4762 SC MC6S M8 x 45 8 15 90175142 ISO 4762 SC MC6S M6 x 45 12 16 90270238 ISO 4762 SC MC6S M10 x 50 16 17 90175039 ISO 4762 SC MC6S M5 x 16 8...

Page 35: ...Pungmakarbov gen 1 SE 783 90 S ter Sweden Phone 46 0 225 573 30 Fax 46 0 225 501 08 info hydroscand machine se www hydroscand machine se...

Reviews: