HydroHoist HarborHoist HH-4400 Installation Manual Download Page 6

Page: 6 / 38

Rev. 04022020

Chart 4: PARTS LIST—

4400

4400 V

HULL STRAIGHT FRAME

Part

Description

Expected Qty

TANK ASSEMBLY

3000

TANK

HARBORHOIST GEN 1.5

2650

KIT BOX, HARBORHOIST GEN 1 MOD TANK SET

2601

TOP PLATE

HH GEN 1 MOD

ALUMINUM

LPL

1024

GASKET

TOP HARBORHOIST

LPL

1028

GASKET

UNDERNEATH

HARBORHOIST

LPL

1027

GASKET

BOTTOM

HARBORHOIST

LPL

1026

BEAM STRAP

ALUMINUM

HARBOR HOIST

LPL

1040

CHANNEL

SUPPORT HH

ALUMINUM

LPL

1025

STRAP PLATE

ALUMINUM HARBORHOIST

CROSS BEAM

LPL

1018

I BEAM

84 IN.

8800 HH

WALKWAY

1428

WALKWAY PANEL

HARBORHOIST G1.5

2518

SUPPORT

WALKWAY HARBORHOIST (4400 ONLY)

2519

BEAM

84IN SPAN

ALUM. HH. (4400 ONLY)

LPL

1033

TUBE

SPACER, 3X3 ALUMINUM

2525

END CAP

HH WALKWAY WITH DECAL

HULL PADS

1035195

HARDWARE KIT

HARBORHOIST HULL PADS (1 PER TANK SET)

1035104

ASSY HYH HARBORHOIST ALUM BUNK

12FT

CONTROL

2740X

CONTROL

HARBORHOIST GEN 1.5 4V EXTERNAL SENSOR

2517

CONTROL STAND HARBORHOIST GEN 1.5

HHE

2655

KIT, HARDWARE, CONTROL HARDWARE HH 2018

3072516

HOSE

RUBBER 1

1/4 in. ID X 50 ft.

CUT

2689

KIT, HARDWARE HOSE CLAMPS 4400

Summary of Contents for HarborHoist HH-4400

Page 1: ...1 Rev 04082020 ...

Page 2: ...s to assemble on average Review all parts hard ware and required tools before beginning assembly Don t forget safety first If you have questions contact the Technical Support Team at 1 800 825 3379 Legend Requires careful consideration WARNING could cause harm or damage to the lift vessel and user INTRODUCTION Lifts must be installed by an approved HydroHoist installer Failure to comply will resul...

Page 3: ...en completing final assembly at the launch site might be logistically simpler Other items to consider Does the launch site allow commercial work Do you need a permit to work and or launch at the ramp or dock Is there a time limit on dock use How will you transport the lift from the launch site to the install location How much of the lift can be preassembled and transported safely Do you have equip...

Page 4: ...mended Water Depth Req Overall Length of Lift 4400 10 34 Vessel beam 84s 21 24 Draft 14 2 6600 10 34 Vessel beam 84s 28 24 Draft 16 10 8800 10 34 Vessel beam 84s 32 24 Draft 22 6 S I Beam Cross section that is straight This is the minimum the lift can be for a 4 of clearance per side This assumes you are using a rope mooring solution This measurement allows for a 4 space between the rub rail of th...

Page 5: ...Required Tools 5 16 Socket Wrench Driver Drill Impact Driver 7 16 Socket Wrench Driver 7 16 Drill Bit tin coated high helix 6 cut length recommended 9 16 Deep Socket Wrench Driver Hammer Rubber Mallet 3 4 Deep Socket Wrench Driver Thread Sealant 7 16 Box End Wrench Gloves 9 16 Box End Wrench Safety Glasses 3 4 Box End Wrench Drill Wax Taper Tool to aid hole alignments 18 Bar Clamps 3 5 16 Hex Bit ...

Page 6: ... STRAP PLATE ALUMINUM HARBORHOIST 8 CROSS BEAM HH LPL 1018 I BEAM 84 IN 8800 HH 4 WALKWAY HH 1428 WALKWAY PANEL HARBORHOIST G1 5 23 HH 2518 SUPPORT WALKWAY HARBORHOIST 4400 ONLY 4 HH 2519 BEAM 84IN SPAN ALUM HH 4400 ONLY 2 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035195 HARDWARE KIT HARBORHOIST HULL PADS 1 PER TANK SET 2 1035104 ASSY HYH HARBORHOIST...

Page 7: ... 1025 STRAP PLATE ALUMINUM HARBORHOIST 12 CROSS BEAM HH LPL 1018 I BEAM 84 IN 8800 HH 6 WALKWAY HH 1428 WALKWAY PANEL HARBORHOIST G1 5 29 HH 2515 SUPPORT WALKWAY HARBORHOIST 6 HH LPL 1034 BEAM 48IN SPAN ALUM HH 4 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035105 ASSY HYH HARBORHOIST ALUM BUNK 16FT 2 1035195 HARDWARE KIT HARBORHOIST HILL PADS 1 PER TAN...

Page 8: ... 1025 STRAP PLATE ALUMINUM HARBORHOIST 16 CROSS BEAM HH LPL 1018 I BEAM 84 IN 8800 HH 8 WALKWAY HH 1428 WALKWAY PANEL HARBORHOIST G1 5 39 HH 2515 SUPPORT WALKWAY HARBORHOIST 8 HH LPL 1034 BEAM 48IN SPAN ALUM HH 6 HH LPL 1033 TUBE SPACER 3X3 ALUMINUM 4 HH 2525 END CAP HH WALKWAY WITH DECAL 4 HULL PADS 1035106 ASSY HYH HARBORHOIST ALUM BUNK 20FT 2 1035195 HARDWARE KIT HARBORHOISTHULL PADS 1 PER TANK...

Page 9: ...asher 1 4 x8 Brass Hex Nut 1 2 13 Lock Washer 1 2 18 8 SS Lifting Ring 1 5 x 4 SS Nyloc Nut 1 4 20 SS x4 Top Gasket Top Plate Flat Washer 1 4 Part Hardware Required HH LPL 1502 Nyloc Nut 1 4 20 SS HH LPL 1501 Hex Bolt 1 4 20 x 1 5 SS 2090216 Flat Washer 1 4 SS HH 1916 Lock Washer 1 2 18 8 SS HH 1926 Hex Nut 1 2 13 Brass HH 2602 Lifting Ring 1 5 x 4 SS Part Parts Required Per Tank HH 2601 Top Plate...

Page 10: ...olts They will be removed later to assemble the walkway Part Parts Required Per Tank NA Walkway Assembly HH LPL 1025 Strap Plate Part Hardware Required HH LPL 1503 U Bolt 3 8 16 x 3 x 5 2090242 Flat Washer 3 8 HH LPL 1505 Lock Washer 3 8 HH 2603 Brass Nut 3 8 16 Assembly aid Attach zip ties to the bases of the U Bolts to keep them in place during installation Zip ties are not provided in the kit U...

Page 11: ...ut 1 2 13 Brass 1 Align the mounting holes for the Channel Support Strap Plate and Bottom Gasket 2 Slide the U Bolts through the bottom of the Channel Support Assembly Aid Attach Zip Ties to the bases of the U Bolts to keep them in place during installation Zip Ties are not provided in the kit 3 Insert the 5 Flat Head Bolt through the Channel Support and the Bottom Gasket IMPORTANT Tighten the Nut...

Page 12: ...he nylon bushing to damage the tank 3 Install underneath gasket with recesses facing top side of tank Secure with 1 2 stainless steel flat washer and 1 2 brass Nyloc Nut 4 Evenly tighten the Brass Nyloc Nuts so that the assembly pulls together without binding Hold top side of flat head bolts while tightening the Nyloc nuts Part Parts Required Per Tank HH 3000 Tank HH LPL 1028 Gasket Underneath Tan...

Page 13: ...of the lift the Stub Tube may need to be trimmed See Chart 6 for trimming the Stub Tube and Chart 7 for spacing hull pads In combination these will give you the draft of the lift needed for your vessel Be careful not to overshoot the desired alignment since backing off the Stub Tube can cause a leak path around the fitting The Stub Tube can be hand tightened such that minimal threads on the el bow...

Page 14: ...are separated enough to accommodate the cross channel in STEP 6 c The minimum beam of the lift is calculated by adding 34IN to the beam of the boat If the lift uses AUX tanks the minimum beam of the lift is determined by the width of the AUX tank Refer to Table 1 When sizing the lift this way it will leave a minimum of a 4IN gap between the boat and the walkway on each side See figure above Dock f...

Page 15: ...eams are centered between the two tanks and the Spacers are in the proper position Wait to tighten all hardware on the walkway until you have completed Step 6 c If you use a Single Sided Tie Off method for mooring the Spacer Tubes may be removed in a later step Do not tighten the U Bolts fastening the walkway over the spacers Refer to STEP 15 TIE OFF MOORING Span Beam installed between U Bolts on ...

Page 16: ...ls on top of the Support Channels between the U Bolts Install the Beam Strap to the tank frame assemblies 2 Finger tighten the U Bolt nuts to hold the Beam Strap in place Repeat for each set of tanks Do not fully tighten until you verify that Step 6 a 6 b and 6 c have been completed THE CROSS CHANNEL END SHOULD HAVE AT LEAST 2 INCHES OF CHANNEL VISIBLE BEFORE GOING UNDER THE BEAM STRAP Support Cha...

Page 17: ...d from tank Set 1 to tank the tank set as shown below to ensure they are square 4 After confirming the lift is square and all assembly for Steps 6 b and c are completed tighten all hardware completely Set 1 Set 2 Set 1 Set 2 Set 3 Set 1 Set 2 Set 3 Set 4 Set 1 Set 2 Set 3 Set 4 Set 5 ...

Page 18: ...at trailer or consult the boat manufacturer to ensure the location is clear of underwater obstruc tions such as speedometer sensors water pickups fins etc The hull pads can be placed on the lift so that the front is narrower than the rear if needed If you do this verify that the hull pad does not cross a stake or other feature on the hull that would result in a concentrated loading condition The c...

Page 19: ...ole through the Hull Pad under the internal web and then fasten it to the Hull Support Bracket using the 4 bolt a flat washer lock washer and brass nut 6 Repeat these steps for the opposite side Hull Pad STEP 7 b MOUNTING THE HULL PADS V HULL ONLY Part Parts Required 1035104 ASSY HYH HARBORHOIST ALUM BUNK 12FT 1035105 ASSY HYH HARBORHOIST ALUM BUNK 16FT 1035106 ASSY HYH HARBORHOIST ALUM BUNK 20FT ...

Page 20: ...t level use the supplied flat washers as shims to make level STEP 8 INSTALLING THE CONTROL STAND 3 Attach the Control Unit to the Control Stand Control Unit Control Stand Control Stand Mount Part Hardware Required HH 1913 BOLT CARRIAGE 1 2 13 X 1 5 SS HH 1916 WASHER LOCK 1 2 18 8 SS 2090208 WASHER FLAT 1 2 SS HH 1926 NUT HEX 1 2 13 BRASS Part Parts Required HH 2517 CONTROL STAND HARBORHOIST GEN 1 ...

Page 21: ...ontrol On 8800 lifts run hoses from the stub tubes on the front starboard tanks to a tee Center the tee be tween the 2 front starboard tanks and make sure hoses are equal length Then run a hose from the tee to the front starboard connection on the Control Unit Connecting Rear Tanks 1 On 4400 run hose from rear port stub tube to rear port nipple on the control Connect hoses to the stub tubes on the...

Page 22: ...ev 04022020 Figure 1 4400 LB HOSE ROUTING DIAGRAM Figure 2 6600 LB HOSE ROUTING DIAGRAM T Tee NOTE Typical hose length from Stub Tube to tee is between 36 and 38 C Control preferred location T T AFT AFT C C ...

Page 23: ...23 Rev 04082020 AFT Figure 3 8800 LB HOSE ROUTING DIAGRAM T Tee NOTE Typical hose length from Stub Tube to tee is between 36 and 38 C Control preferred location T T T T C ...

Page 24: ...r assembly should be oriented so the sensor is mounted FACE UP on the cross beam with the cable exiting the sensor aft of the lift 3 Use zip ties to hold the sensor assembly to the cross beam and then fasten the assembly to the beam using the supplied 6 self tapping screws The zip ties are only used to fixture the sensor in place while fastening it 4 Secure the sensor cable to the frame using zip ...

Page 25: ...Walkway Panel Part Parts Required HH 2525 END CAP HH WALKWAY WITH DECAL HH 1428 WALKWAY PANEL HARBORHOIST G1 5 Part Hardware Required HH 1971 SCREW 12 24 HH 2508 WASHER LOCK 1 4 SS HH 1973 NUT 12 24 HEX HEAD 18 8 SS Walkway End Cap Tab Walkway Screw 12 24 Washer 1 4 SS Use Kit Box HHE 2655 The tabs on the top side of the Walkway End Cap should extend above the top of the walkway support When insta...

Page 26: ...nough slack in the lines to allow the lift to raise and lower properly NOTE Use a good mooring rope with enough strength for the size of boat and lift being installed Use a minimum rope diameter of 3 8 for boats up to 25 1 2 for boats up to 35 and 5 8 for boats up to 45 There are several variables involved in rope selection and tie off locations so check the mooring regularly for any changes in ro...

Page 27: ...rrent Moderate to Rough water 1 2 wave action and or more than 3mph current If fitted with canopy use rough water bracket configuration On partial dock configuration connect as far aft as possible on the lift Number of Mooring Poles Lift Capacity Calm Water Moderate to Rough Water 4400 2 3 4400 2 3 Mooring Pole ...

Page 28: ...rrent Moderate to Rough water 1 2 wave action and or more than 3mph current If fitted with canopy use rough water bracket configuration On partial dock configuration connect as far aft as possible on the lift Number of Mooring Poles Lift Capacity Calm Water Moderate to Rough Water 6600 2 3 6600 2 3 Mooring Pole ...

Page 29: ...rrent Moderate to Rough water 1 2 wave action and or more than 3mph current If fitted with canopy use rough water bracket configuration On partial dock configuration connect as far aft as possible on the lift Number of Mooring Poles Lift Capacity Calm Water Moderate to Rough Water 8800 2 3 8800 2 3 Mooring Pole ...

Page 30: ...able loop at both ends should be free to move with the bolted assembly STEP 14 CABLE MOORING ASSEMBLY INSTALLATION Optional Kit Part MOR 00 0001 It is highly recommended that you use a double braid nylon dock line at each mooring location to secure the hoist to the dock in case of a mooring failure The eyelet on the top plate is supplied for this reason Verify it has slack and cannot catch anythin...

Page 31: ...supplies the proper current for the controller Keep children away from setup and assembly Do not become distracted or walk away from the lift during operation Do not overload the lift Make certain your boat s bilge pump is set for automatic Significant water accumulation in the bilge may overload the lift Make sure ballast tanks are empty before lifting the boat Lift is not designed to hoist the b...

Page 32: ...rides the level sensor Safety Shut Down mode and should be monitored constantly so it can be stopped manually See Operation Manual for details 5 Calibrate the level sensor by pushing and holding the UP and DOWN buttons simultaneously until the port and starboard LEDs flash simultaneously 5 times 6 Lower and raise the hoist once more to verify level operation 7 While the hoist is completely up veri...

Page 33: ...at The lift is installed by a certified HydroHoist Installer The lift is operated in a safe manner Regular inspection is performed on the lift components Customer has read and understands all safety and warning labels No alterations or modifications may be made to HydroHoist equipment without the express written consent of HydroHoist Re installation adjusting the bunks and or adjusting the tank be...

Page 34: ...nd lightning f Damaged by unauthorized attachments or modifications g Damaged by operation maintenance or repair of the product contrary to written instruc tions of HydroHoist h Damaged during shipment i Damaged by any other abuse or misuse by the user j Which has an altered or defaced service number Terms and conditions can change without notice For the latest warranty terms contact HydroHoist Cu...

Page 35: ...35 Rev 04082020 Appendix ...

Page 36: ...lift 2 You will need four straps that can support the load fastened around the Cross Channels outside the Hull Pads and then attached to a crane or fork lift 3 Always lift around the center mass of the lift See diagrams below for locations to attach the straps 4400lbs HarborHoist Lift Points STERN 6600lbs HarborHoist Lift Points STERN ...

Page 37: ...le 1 for weight of lift 2 You will need four straps that can support the load fastened around the Cross Channels outside the Hull Pads and then attached to a crane or fork lift 3 Always lift around the center mass of the lift See diagrams below for locations to attach the straps 8800lbs HarborHoist Lift Points STERN ...

Page 38: ...38 Rev 04022020 ...

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