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WIJZIGINGEN EN TYPEFOUTEN VOORBEHOUDEN

WIJZIGINGEN EN TYPEFOUTEN VOORBEHOUDEN

T

able

 

of

 

conTenTs

1. 

 

General 

safety 

rules 

for 

all 

machines        3

2. 

 

Additional 

safety 

rules 

         4

3. 

 

Machine 

Specifications 

         4

3.1 

Specification 

          4

3.2 

Machine 

Dimension 

         4

3.3 

Description 

of 

Machine 

         5

4. 

 

Transporting 

the 

Machine 

         6

5. 

 

Getting 

to 

Know 

Your 

Machine 

        6

5.1 

Control 

Panel 

          6

5.2 

The 

Machine 

Head          6

5.3 

Hi/Low 

Electronic 

Transmission 

        6

5.4 

The 

Work 

Table 

          6

5.5 

The 

Coolant 

Tank 

and 

Pump 

        7

6. 

 

Machine 

Installation 

         7

6.1 

Positioning 

the 

Machine 

         7

6.2 

Minimum 

Requirement 

for 

Housing 

the 

Machine 

      7

6.3 

Anchoring 

the 

Machine 

         7

6.4 

Assembling 

Loose 

Parts 

         7

6.5 

Electrical 

Connection 

of 

the 

Machine 

       8

6.6 

Coolant 

           8

7. 

 

Machine 

Operation 

         8

7.1 

Changing 

the 

spindle 

speed 

        8

7.2 

Adjusting 

the 

Machine 

Head 

Height        8

7.3 

Adjusting 

the 

Rack 

Height         9

7.4 

Setting 

the 

Depth 

Stop 

         9

7.5 

Operation 

cycle 

          9

7.5.1 

In Drilling Mode   

 

 

 

 

 

 

 

 

              10

7.5.2 

In Tapping Mode  

 

 

 

 

 

 

 

 

              10

8.  

Adjusting the machine   

 

 

 

 

 

 

 

              10

8.1 

Removing the Tools from Spindle Bore 

 

 

 

 

 

 

              10

8.2 

Cleaning and Accessing the coolant system  

 

 

 

 

 

              10

8.3 

The spindle-return spring  

 

 

 

 

 

 

 

              10

9.  

Lubrication and Routine Maintenance 

 

 

 

 

 

 

              11

9.1 

Lubrication 

 

 

 

 

 

 

 

 

 

              11

9.2 

Daily Maintenance 

 

 

 

 

 

 

 

 

              11

9.3 

Weekly Maintenance 

 

 

 

 

 

 

 

 

              11

9.4 

Monthly Maintenance 

 

 

 

 

 

 

 

 

              11

9.5 

Semi-annual Maintenance 

 

 

 

 

 

 

 

              11

9.6 

Annual Maintenance 

 

 

 

 

 

 

 

 

              11

9.7 

Oils for Lubricating Coolant 

 

 

 

 

 

 

 

              11

9.8 

Oil Disposal 

 

 

 

 

 

 

 

 

 

              12

9.9 

Special Maintenance 

 

 

 

 

 

 

 

 

              12

10. 

Troubleshooting  

 

 

 

 

 

 

 

 

              12

10.1 

Troubleshooting the inverter  

 

 

 

 

 

 

 

              12

10.2 

Table of Error Codes for the Inverter 

 

 

 

 

 

 

              12

11. 

Explosion Drawing and Parts List   

 

 

 

 

 

 

              13

11.1 

Explosion Drawing A – Head / Motor / Electric Control 

 

 

 

 

              13

11.2 

Parts List A – Head / Motor / Electric Control 

 

 

 

 

 

              14

11.3 

Explosion Drawing B – Head / Spindle Assembly 

 

 

 

 

 

              16

11.4 

Parts List B – Head / Spindle Assembly 

 

 

 

 

 

 

              17

11.5 

Explosion Drawing B – Head / Spindle Assembly 

 

 

 

 

 

              18

11.6 

Parts List C – Column / Table / Base  

 

 

 

 

 

 

              19

12. 

Electrical components    

 

 

 

 

 

 

 

              20

Summary of Contents for HU 40 FLOWDRILL TOPLINE

Page 1: ...HU 40 FLOWDRILL TOPLINE I N D U S T R I A L D R I L L I N G M A C H I N E ...

Page 2: ...g the Depth Stop 9 7 5 Operation cycle 9 7 5 1 In Drilling Mode 10 7 5 2 In Tapping Mode 10 8 Adjusting the machine 10 8 1 Removing the Tools from Spindle Bore 10 8 2 Cleaning and Accessing the coolant system 10 8 3 The spindle return spring 10 9 Lubrication and Routine Maintenance 11 9 1 Lubrication 11 9 2 Daily Maintenance 11 9 3 Weekly Maintenance 11 9 4 Monthly Maintenance 11 9 5 Semi annual M...

Page 3: ... necklaces bracelets or jewellery they may get caught in moving parts No slip footwear is recommended Wear a hairnet to contain long hair 12 Always wear safety glasses and work according to safety regulations Use a face or dust mask if operation is dusty 13 Always secure workpiece tightly using a vise or clamping device This will keep both hands free to operate the machine 14 Do not overreach Keep...

Page 4: ...read this manual carefully before operating the machine and keep the operating manual for later reference This machine is of fine quality and stable performance It is equipped with drilling and tapping functions and can be operated for years given regular maintenance and proper usage The machine s structure is driven by gear with high torque which in turn generates powerful spindle rotation Contro...

Page 5: ...5 WIJZIGINGEN EN TYPEFOUTEN VOORBEHOUDEN 3 3 Description of Machine ...

Page 6: ...lumn for crating and transportation Before operating the drill press The raise the head to the optimum operational height 5 3 Hi Low Electronic Transmission This machine uses an inverter to change speed rates There are two speed ranges that can be chosen with the Electronic Transmission The rotational speeds are 245 2000min 1 in high and 65 245 min 1 in low Use the lever to shift between the rabbi...

Page 7: ...ne The head and the worktable of the machine can be rotated 360o so choose a location with enough space and solid foundation 3 Initial Cleaning Machine is shipped with a rustproof oil coating Clean the rustproof oil coating from all exposed metal surface Then apply oil grease 6 2 Minimum Requirement for Housing the Machine Please comply with the following terms to maximize the life and performance...

Page 8: ...wing A1and B1 on the machine for clear indication 7 Machine Operation 7 1 Changing the spindle speed Shift the gears while the machine is stopped For a spindle RPM of 65 245min 1 use low and turn the lever to the turtle For spindle RPM of 245 2000min 1use high and turn the lever to the rabbit Then spindle speed can be adjusted to the proper cutting RPM by using the control knob F fig 1 Note Use th...

Page 9: ... 8 Loosen the two set screws D fig 8 Caution Do not loosen lock nuts F fig 8 3 Raise the rack G fig 8 Use crankshaft B fig 2 clockwise 4 Lock column bearing collar C fig 6 Tighten the two set screws D fig 8 Warning Failure to bearing collar can result in damage of the machine and personal injury 5 Now the table is free to be raised or lowered for normal operation 7 4 Setting the Depth Stop 1 Set t...

Page 10: ...g 10 of the quill and tap the end of the drift key Q fig 10 with a hammer until the bit or chuck arbor falls down 8 2 Cleaning and Accessing the coolant system Cleaning is required when iron filings clog the screen B Fig 5 at the bottom right corner of the water drain entry at the base 1 Uncover the base plate P Fig 11 2 Loosen the screw D Fig 11 to remove the plate and the fixed pump on it 3 Remo...

Page 11: ...the plastic tube Fill the oil at least half way through the gauge at the left of the head minimum 2 5 liters 9 2 Daily Maintenance Make a general cleaning by removing dust and shavings from the machine Check that the shields and emergency stops are in good working order After daily use disconnect machine from power source or press emergency stop switch to shut off the power completely Do not keep ...

Page 12: ...ectrical cabinet and connect machine to power supply 10 2Table of Error Codes for the Inverter Code Error description Solution O C The voltage inverter detects the output current exceeds the normal value Check if voltage of the motor matches with that of the voltage inverter O U The voltage inverter of the motor is detected with a D C high voltage lateral pressure value that exceeds the acceptable...

Page 13: ...13 WIJZIGINGEN EN TYPEFOUTEN VOORBEHOUDEN 11 Explosion Drawing and Parts List 11 1Explosion Drawing A Head Motor Electric Control ...

Page 14: ...3A for with CE model 1 26 Rod 1 81 Transformer for with CE model 1 27 Hex nut M10 1 81 1 Transformer for without CE model 1 28 Lock washer M10 1 82 Washer M4 4 29 Speed change block 1 83 Screw M4x20 4 30 Screw bar 1 86 Connecting board 1 31 Set screw 3 8 x3 8 1 87 Terminal plate 1 33 Oil ring 30x17x7 1 88 Aluminum rail plate 1 36 C Clip R 30 1 89 Contactor 1 37 Gear shaft T 18 1 90 Relay 1 38 Set ...

Page 15: ...y M 8 T 64 1 118 Screw M5x8 4 142 Belt 680x8M 1 119 Screw M5x8 4 143 Motor 1 121 Cable relief for pump cable 1 144 Plate bracket 1 122 Pump cable 1 145 Control panel LD 1 123 Washer M8 4 145 1 Control panel LD with Digital display 1 124 Hex socket cap screw M8x12 4 146 Pulley cover 1 125 Washer M4 2 147 Top cover 1 126 Screw M4x20 2 148 Fixed plate 2 127 Terminal plate 1 149 Dust plate 2 128 Screw...

Page 16: ...16 WIJZIGINGEN EN TYPEFOUTEN VOORBEHOUDEN 11 3Explosion Drawing B Head Spindle Assembly ...

Page 17: ...A Cover cap screw 2 16 Quill support pin 1 G Safety guard assembly for CE Model 26 Set knob 1 G1 Pin 3x16 1 27 Washer 25x2x1 4 1 G2 Support bracket bar 1 28 Spring cover 1 G3 Bushing 1 29 Spring 1 G4 Spacer 1 30 Screw 3 16 x3 8 3 G5 Lock handle M6x20 1 31 Spring bracket 1 G6 C clip S 30 1 32 Pin 3x20 1 G7 Bracket 1 36 Rubber washer 1 G8 Safety guard 1 37C Nut 1 4 1 G9 Lower bracket bar 1 38 Lock n...

Page 18: ...18 WIJZIGINGEN EN TYPEFOUTEN VOORBEHOUDEN 11 5Explosion Drawing B Head Spindle Assembly ...

Page 19: ...37 1 Hose coupler 1 2 1 9 1 Spring pin 4x50 1 38 1 Column 1 10 Crank shaft 1 39 Handle 1 11 Spring pin 4x25 1 40 Hex Socket Cap Screw 1 12 Connection rod tread 1 40 1 Washer 1 13 Sleeve 1 41 Clamping 1 14 Hex socket cap screw 1 4 x1 1 2 1 42 Cross cap screw 3 16 x3 8 1 15 Hex nut 1 4 1 43 Tube 1 16 Rack 1 44 Connector 1 17 Bevel gear 1 45 Hex socket cap screw M8x20 1 18 Flange 1 46 Mounting bracke...

Page 20: ...CE SA 012 CE U1 Variable speed AC Motor driver 1 460V 4A 230V 7A 1 5KW DALTA 015M21B CE VR Adjust speed switch 1 5KΩ Max DALTA RVT24YNM 20SB502 JIS SB3 SB2 SB1 Push buttons on Stop Emergency Stop 1 1 1 600V PL 24V 1a 250V 10A 1b 250V 10A 2b N H D N H D KEDU NLB22F 20GA NPB22F 01R HY57B R CUS CE CE CUS SB4 Tapping Switch 1 250V 1a N H D NSS22 S2 11B CE CUS SB5 SB6 Reverse Switch Pump Switch 1 1 600...

Page 21: ...y Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Veghel the Netherlands January 2017 L Verberkt Managing Director Our products are frequently updated and improved Minor changes may not yet be incorporated in this manual Always state the year of build type and serial number of the machine in correspondence Manufacturer and importer assume no responsibility for defec...

Page 22: ...2017 V1 ...

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