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Husqvarna TX 125 Owner'S Manual Download Page 144

INDEX

142

Foot brake pedal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

basic position, adjusting . . . . . . . . . . . . . . . . . . . . . . 76

Fork

article number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
basic setting, checking . . . . . . . . . . . . . . . . . . . . . . . 42

Fork legs

bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
dust boots, cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 45
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
spring preload, adjusting . . . . . . . . . . . . . . . . . . . . . 43

Fork protector

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Frame

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Front fender

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Front wheel

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Fuel tank

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Fuel tap

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Fuse

main fuse, changing . . . . . . . . . . . . . . . . . . . . . . . . . 89

G

Gear oil

adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Gear oil level

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

H

Hand brake lever

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

basic position, adjusting . . . . . . . . . . . . . . . . . . . . . . 71
free travel, adjusting . . . . . . . . . . . . . . . . . . . . . . . . . 71
free travel, checking . . . . . . . . . . . . . . . . . . . . . . . . . 71

Handlebar position

. . . . . . . . . . . . . . . . . . . . . . . . . . . 44

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Headlight

range, adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Headlight adjustment

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Headlight bulb

changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Headlight mask with headlight

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Horn button

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

I

Ignition timing map

changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
plug-in connector . . . . . . . . . . . . . . . . . . . . . . . . . 103

Indicator lamps overview

. . . . . . . . . . . . . . . . . . . . . . . 16

Intended use

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

K

Key number

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Kick starter

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Kill switch

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

L

Light switch

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Lower triple clamp

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

M

Main fuse

changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Main silencer

changing the glass fiber yarn filling . . . . . . . . . . . . . . . 58
installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Motorcycle

cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
raising with lift stand . . . . . . . . . . . . . . . . . . . . . . . . 45
removing from lift stand . . . . . . . . . . . . . . . . . . . . . . 45

O

Operating substances

. . . . . . . . . . . . . . . . . . . . . . . . . . 9

Owner's Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

P

Preparing for use

advice on first use . . . . . . . . . . . . . . . . . . . . . . . . . . 25
after storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
checks and maintenance steps when preparing for use

30

Protective clothing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

R

Rear sprocket

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Rear wheel

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Rebound damping

fork, adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
shock absorber, adjusting . . . . . . . . . . . . . . . . . . . . . 38

Refueling

fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Riding sag

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Right side cover

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Rubber grip

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Summary of Contents for TX 125

Page 1: ...OWNER S MANUAL 2017 TX 125 TE 150 TE 250 TE 300 Art no 3402098en ...

Page 2: ......

Page 3: ...ment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna Motorcy cles accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors The models portrayed partly contain special equipment that does not belong to the...

Page 4: ... AU TX 125 EU 19 6 25 Unlocking the steering TE 250 300 EU AU TX 125 EU 20 7 SPEEDOMETER 21 7 1 Overview 21 7 2 Activation 21 7 3 Message on the speedometer 21 7 4 Setting the speedometer 21 7 5 Setting the kilometers or miles 22 7 6 Setting the clock 22 7 7 Setting the service display 23 7 8 Speed time and DST distance 1 23 7 9 Speed time and DST2 distance 2 24 7 10 AVG average speed ART operatin...

Page 5: ...the clutch lever 67 12 43 Checking correcting the fluid level of the hydraulic clutch 68 12 44 Changing the hydraulic clutch fluid 68 12 45 Removing the engine guard 69 12 46 Installing the engine guard 70 13 BRAKE SYSTEM 71 13 1 Checking the free travel of the hand brake lever 71 13 2 Adjusting free travel of hand brake lever TE 250 300 EU AU TX 125 EU 71 13 3 Adjusting the basic position of the ...

Page 6: ...ll 125 150 models 119 22 2 2 All 250 300 models 120 22 3 Carburetor 122 22 3 1 TX 125 EU 122 22 3 2 TE 150 US 122 22 3 3 TE 250 EU AU 122 22 3 4 TE 250 US 122 22 3 5 TE 300 EU AU 123 22 3 6 TE 300 US 123 22 4 Carburetor tuning 124 22 4 1 Carburetor tuning TX 125 EU 124 22 4 2 Carburetor tuning TE 150 US 125 22 4 3 Carburetor tuning TE 250 EU AU 125 22 4 4 Carburetor tuning TE 250 US 127 22 4 5 Car...

Page 7: ...shop There your motorcycle will be optimally maintained by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a testing step 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a ...

Page 8: ...xt and are referred to at the relevant passages Info The vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 3 Degrees of risk and symbols Danger Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if...

Page 9: ... with its intended use and in a safe and environ mentally compatible manner The vehicle should only be used by trained persons An appropriate driver s license is needed to ride the vehicle on public roads Have malfunctions that impair safety promptly eliminated by an authorized Husqvarna Motorcycles workshop Adhere to the information and warning labels on the vehicle 2 6 Protective clothing Warnin...

Page 10: ...al It is important that you read this Owner s Manual carefully and completely before making your first trip The Owner s Manual con tains useful information and many tips on how to operate handle and maintain your motorcycle Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to...

Page 11: ...site International Husqvarna Motorcycles website www husqvarna motorcycles com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as described in the Owner s Manual Incorrect adjustment and tuning of the engine and chassis can lead to damage and breakage of components Use of th...

Page 12: ...4 VIEW OF VEHICLE 10 4 1 View of vehicle front left example S01329 10 1 Filler cap 2 Air filter box cover 3 Choke p 18 4 Engine number p 12 5 Side stand p 19 6 Shift lever p 18 7 Fuel tap p 17 ...

Page 13: ... p 14 2 Horn button p 15 2 Light switch p 15 2 Turn signal switch p 15 3 Clutch lever p 14 4 Electric starter button p 16 5 Throttle grip p 14 6 Hand brake lever p 14 7 Fork rebound adjustment 8 Kick starter p 18 9 Foot brake lever p 18 10 Shock absorber compression adjustment 11 Shock absorber rebound adjustment ...

Page 14: ...ont of the steering head 5 3 Key number TE 250 300 EU AU TX 125 EU 402247 10 Key number for the steering lock is stamped onto the key connector 5 4 Engine number 401949 10 All 125 150 models The engine number is located on the left side of the engine under the engine sprocket H01047 10 All 250 300 models The engine number is embossed on the left side of the engine over the engine sprocket ...

Page 15: ...01947 10 Fork article number is stamped on the inside of the axle clamp 5 6 Shock absorber article number 0 0 1 1 401948 10 Shock absorber article number is stamped on the top of the shock absorber above the adjusting ring towards the engine side ...

Page 16: ...ch is fitted on the left side of the handlebar Possible states Kill switch in the basic position In this position the ignition circuit is closed and the engine can be started Kill switch is pressed In this position the ignition circuit is interrupted a run ning engine stops and a non running engine will not start 6 5 Kill switch TE US S01338 10 The kill switch is fitted on the left side of the han...

Page 17: ...12 10 Light switch is located to the left of the speedometer Possible states Light off Light switch is pressed in up to the stop In this position the light is switched off Light on Light switch is pulled out to the stop In this position the low beam and tail light are switched on 6 9 Turn signal switch TE 250 300 EU AU F00261 10 The turn signal switch is fitted on the left side of the handlebar Po...

Page 18: ... switched on The high beam indicator lamp lights up blue The high beam is switched on Malfunction indicator lamp lights up flashes yellow Inoperative The fuel level warning lamp lights up yellow Inoperative 6 14 Indicator lamps overview TE US All 125 150 models E00412 01 Possible states The high beam indicator lamp lights up blue Inoperative Malfunction indicator lamp lights up flashes yellow Inop...

Page 19: ...llow fuel to enter the groundwater the soil or the sewage system V00391 10 Press release button turn the filler cap counterclockwise and lift it free 6 16 Closing the filler cap V00391 11 Replace the filler cap and turn clockwise until release button locks in place Info Route fuel tank breather hose without kinks 6 17 Fuel tap E00410 10 The fuel tap is on the left side of the fuel tank Handle on t...

Page 20: ...nction deactivated The choke lever is pushed in to the stop 6 19 Shift lever 401950 10 Shift lever is mounted on the left side of the engine 401950 11 The gear positions can be seen in the photograph The neutral or idle position is between the first and second gears 6 20 Kick starter 0 0 1 1 401954 10 Kick starter is fitted on the right side of the engine The top part of the kick starter pivots In...

Page 21: ...teering head The steering lock is used to lock the steering Steering and therefore riding is no longer possible 6 24 Locking the steering TE 250 300 EU AU TX 125 EU Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 400732 01 Park the vehicle Turn the handlebar as far as possible to the right Insert the key in the steering lock turn it ...

Page 22: ... steering TE 250 300 EU AU TX 125 EU 400731 01 Insert the key in the steering lock turn it to the left pull it out and turn it to the right Remove the key You can now steer the bike again Info Never leave the key in the steering lock ...

Page 23: ...eter Battery voltage of the speedometer is too low Change the battery Service A service is due Contact an authorized Husqvarna Motorcy cles workshop 7 4 Setting the speedometer Condition The motorcycle is stationary 401909 01 Press both buttons for 3 5 seconds The Setup menu is displayed The UNIT display flashes Press one of the buttons to select UNIT for the speed in kilometers KM H or miles M H ...

Page 24: ...tching off the service interval display Press and hold the left button off appears on the display 7 5 Setting the kilometers or miles Info If the unit is changed the value ODO is retained and converted accordingly Condition The motorcycle is stationary 401909 01 Press both buttons for 3 5 seconds The Setup menu is displayed The UNIT display flashes Press one of the buttons to select UNIT for the s...

Page 25: ... the service interval Press the right button The value increases 401914 01 Switching off the service interval display Press and hold the left button off appears on the display 7 8 Speed time and DST distance 1 401901 01 Press one of the buttons until DST appears on the speedometer KM H or M H shows the speed shows the time DST shows the distance since the last reset such as between two refueling s...

Page 26: ...the buttons Press the right button briefly Next display mode Press the right button for 3 5 seconds DST2 is reset to 0 0 7 10 AVG average speed ART operating hours and ODO total distance covered 401903 01 Press one of the buttons until AVG ART and ODO appear in the speedometer AVG shows the average speed since the last reset ART shows the operating hours ODO shows the total distance covered Press ...

Page 27: ...arning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Total weight and axle loads influence the handling characteristic Do not exceed the maximum permissible overall weight or the axle loads Warning Risk of ...

Page 28: ...irst 5 operating hours 100 Avoid fully opening the throttle 8 3 Starting power of lithium ion batteries at low temperatures 402555 01 Lithium ion batteries are far lighter than lead batteries have a low self discharge rate and have more starting power at temperatures over 15 C 60 F At low tempera tures however the starting power of lithium ion batteries drops to below that of lead batteries Multip...

Page 29: ...omponents if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Change the radiator cap 102136 01 Fit a dust cover on the air filter Dust cover for air filter 790069...

Page 30: ...adiator cap 102137 01 Fit a waterproofing device on the air filter Waterproofing device for air filter 79006921000 Info Observe the fitting instructions for Husqvarna Motorcycles accessories Adjust the carburetor jetting and setting Info The recommended carburetor tuning is available from your authorized Husqvarna Motorcycles workshop 600868 01 Clean the chain Fit the steel sprocket Tip Do not gre...

Page 31: ...the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Change the radiator cap 600868 01 Adjust the secondary drive to the road conditions Info The transmission oil heats up quickly when the clutch is operated fre quently due to an excessively high secondary drive Clean the chain Clean the radiator fins Straight...

Page 32: ...clamps regularly for tightness Check the fuel supply 9 2 Starting Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Note Engine damage High revving speed with a cold en...

Page 33: ...oises while riding stop immediately switch off the engine and contact an authorized Husqvarna Motorcycles workshop First gear is used for starting off and for steep inclines Shift into a higher gear when conditions allow incline road situation etc To do so release the throttle while simultaneously pulling the clutch lever shift into the next gear release the clutch lever and open the throttle If t...

Page 34: ...horized persons Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Note Material damage The vehicle may be damaged by incorrect procedure when p...

Page 35: ...wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel conta...

Page 36: ...Fill the fuel tank with fuel up to level Guideline Level 35 mm 1 38 in Total fuel tank capacity approx 10 l 2 6 US gal Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 p 136 Engine oil 2 stroke p 135 Close the filler cap p 17 ...

Page 37: ...heck the spoke tension p 86 Check the chain rear sprocket engine sprocket and chain guide p 64 Check the chain tension p 62 Grease all moving parts e g side stand hand lever chain and check for smooth operation Check correct the fluid level of the hydraulic clutch p 68 Check the front brake fluid level p 72 Check the free travel of the hand brake lever p 71 Check the play of the steering head bear...

Page 38: ...ring p 51 Check adjust the carburetor components Service the fork Service the shock absorber Check the starter drive All 150 250 300 models Change the piston and check the cylinder TX 125 EU Change the piston and check the cylinder All 150 250 300 models Perform minor engine service Check the exhaust control for functioning and smooth operation Check the clutch Perform major engine service includi...

Page 39: ...ompression speed of the rear wheel suspension and not to the vehicle speed The high speed setting for example has an effect on the landing after a jump the rear wheel suspension compresses quickly The low speed setting for example has an effect when riding over long ground swells the rear wheel suspension compresses slowly These two ranges can be adjusted separately although the transition between...

Page 40: ...e high speed setting can be seen in fast compression of the shock absorber E00408 10 Using an open end wrench turn adjusting screw clockwise all the way Info Do not loosen fitting Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Compression damping high speed All 125 150 models Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Compression damping hig...

Page 41: ...dels Comfort 17 clicks Standard 15 clicks Sport 13 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping 11 6 Measuring the rear wheel dimension unloaded Preparatory work Raise the motorcycle with the lift stand p 45 402415 10 Main work Position the sag gauge in the rear axle and measure the distance to marking SAG on the rear fender Sag gauge 00029090500 Pin for s...

Page 42: ...on footrests and bounces up and down a few times The rear wheel suspension levels out Another person again measures the distance between the rear axle and mark ing SAG on the rear fender using the sag gauge Note down the value as dimension Info The riding sag is the difference between measurements and Check the riding sag Guideline Riding sag All 125 150 models 110 mm 4 33 in Riding sag All 250 30...

Page 43: ...1 10 Adjusting the riding sag Preparatory work Raise the motorcycle with the lift stand p 45 Remove the shock absorber p 52 After removing the shock absorber clean it thoroughly B00292 10 Main work Choose and mount a suitable spring Guideline Spring rate All 125 150 models Weight of rider 65 75 kg 143 165 lb 39 N mm 223 lb in Weight of rider 75 85 kg 165 187 lb 42 N mm 240 lb in Weight of rider 85...

Page 44: ...pression damping is located in left fork leg COM white adjusting screw The rebound damping is located in right fork leg REB red adjust ing screw Turn counterclockwise by the number of clicks corresponding to the fork type Guideline Compression damping All 125 150 models Comfort 18 clicks Standard 15 clicks Sport 12 clicks Compression damping All 250 300 models Comfort 18 clicks Standard 15 clicks ...

Page 45: ...se a tool Make the same adjustment on both fork legs Turn the adjusting wings clockwise Guideline Spring preload Preload Adjuster All 125 150 models Comfort 0 Standard 0 Sport 3 Spring preload Preload Adjuster All 250 300 models Comfort 0 Standard 0 Sport 3 The adjusting wings engage noticeably at the numerical values Info Adjust the spring preload to the numerical values only as the preload will ...

Page 46: ...0 0 2 2 1 1 B00375 10 Remove screws Remove the handlebar clamp Remove the handlebar and lay it to one side Info Cover the components to protect them against damage Do not bend the cables and lines Remove screws Remove the handlebar support Place the handlebar support in the required position Mount and tighten screws Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position ...

Page 47: ...nd to the ground with your foot and lean the motorcycle on it Info When you are riding the side stand must be folded up and secured with the rubber band 12 3 Bleeding the fork legs Preparatory work Raise the motorcycle with the lift stand p 45 402556 10 Main work Release bleeder screws Any excess pressure escapes from the interior of the fork Tighten the bleeder screws Finishing work Remove the mo...

Page 48: ...orcycle with the lift stand p 45 Remove the front wheel p 82 E00415 10 Main work Remove screws and take off the clamp Remove the cable tie s Remove screws and take off the brake caliper Allow the brake caliper and brake line to hang loosely to the side Info Do not pull the hand brake lever when the front wheel is removed E00416 10 Loosen screws Take out the left fork leg Loosen screws Take out the...

Page 49: ...rews and take off the clamp Remove screws and take off the left fork protector Remove screws and take off the right fork protector 12 8 Installing the fork protector E00406 11 Position the fork protector on the left fork leg Mount and tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Position the brake line wiring harness and clamp Mount and tighten screws Position the fork pro...

Page 50: ...nts check for damage and grease High viscosity grease p 137 Insert the lower triple clamp with the steering stem Mount the upper steering head bearing Check whether upper steering head seal is correctly positioned Mount protective ring and O ring E00419 10 Position the upper triple clamp with the handlebar Mount screw but do not tighten yet Mount the clutch line with cable holder Mount the wiring ...

Page 51: ... Position the brake caliper and mount and tighten screws Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Mount the cable tie s Position the brake line wiring harness and clamp Mount and tighten screws Finishing work Install the front fender p 51 Install the front wheel p 82 Install the headlight mask with the headlight p 91 Check that the wiring harness throttle cables and bra...

Page 52: ...ring head bearing p 50 Move the handlebar to and fro over the entire steering range It must be possible to move the handlebar easily over the entire steering range There should be no detectable detent positions If detent positions are detected Adjust the play of the steering head bearing p 50 Check the steering head bearing and change if necessary Finishing work Remove the motorcycle from the lift...

Page 53: ...witch off all power consumers and switch off the engine Remove the headlight mask with the headlight p 90 F00282 10 Main work Remove screws Remove screws Remove the front fender 12 15 Installing the front fender F00283 10 Main work Position the front fender Mount and tighten screws and Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the headlight mask with the headlig...

Page 54: ...move screws Remove screws with the washers Remove the frame protectors on the left and right F00284 10 Remove screw Remove fitting Info Raise the wheel slightly to be able to remove the screws more easily F00285 10 Press angle lever toward the rear Press linkage lever downward S01342 10 Remove the cable ties Disconnect plug in connector V00396 10 Remove screws Pull off foot brake cylinder from the...

Page 55: ...ing the shock absorber V00399 10 Main work Carefully position the shock absorber into the vehicle from the bottom Mount and tighten screw Guideline Screw top shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 V00400 10 Position the swingarm and mount the swingarm pivot Info Pay attention to flat area Mount and tighten nut Guideline Nut swingarm pivot M16x1 5 100 Nm 73 8 lbf ft F00294 11 Mount the c...

Page 56: ...Info Pay attention to flat area Mount and tighten screw Guideline Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Info Raise the wheel slightly to be able to mount the screw more easily V00394 11 Position the frame protectors on the left and right Mount and tighten screws Guideline Screw frame protector M5 3 Nm 2 2 lbf ft Mount and tighten screws with the washers Guideline Screw fra...

Page 57: ...shing of the fuel tank lower the seat at the rear and push the seat forward Make sure that the seat is correctly locked in Mount and tighten screw Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the air filter box cover p 56 12 20 Removing the air filter box cover V00403 10 Pull off the air filter box cover sideways in areas and and remove toward the front ...

Page 58: ... damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Preparatory work Remove the air filter box cover p 55 V00402 10 Main work Detach retaining tab Remove air filter with air filter support Remove air filter from air filter support 12 23 Cleaning the air filter and air filter box Warning Environmental hazard Hazardo...

Page 59: ...g work Install the air filter p 57 Install the air filter box cover p 56 12 24 Installing the air filter 102178 10 Main work Mount the clean air filter on the air filter support Grease the air filter in area Long life grease p 137 V00405 10 Insert air filter and position retaining pin in bushing The air filter is correctly positioned Insert retaining tab Retaining pin is secured by retaining tab I...

Page 60: ...nt the main silencer with rubber sleeve Mount and tighten screws with the washers Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Finishing work Install the right side cover p 59 12 28 Changing the glass fiber yarn filling in the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work ...

Page 61: ...lling Mount and tighten all screws Guideline Screws on the main silencer M5 7 Nm 5 2 lbf ft Finishing work Install the main silencer p 58 Install the right side cover p 59 12 29 Removing the right side cover V00408 10 Remove screw Pull off the side cover sideways in areas and and remove toward the front 12 30 Installing the right side cover V00409 10 Position the side cover on collar bushings and ...

Page 62: ... affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Preparatory work Remove the air filter box cover p 55 Remove the seat p 54 Remove the right side cover p 59 E00404 10 Main work Turn handle...

Page 63: ...he eyes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Main work Check throttle cable routing p 66 F00309 11 Position the fuel tank and fit the two spoilers to the sides of the radiator bracket Make sure that no cables or throttle cables are trapped or damaged E00405 11 Attach the fuel tank breather hose Mount an...

Page 64: ... regulations Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with the lift stand p 45 400725 01 Main work Clean the chain regularly and then treat with chain spray Offroad chain spray p 137 Finishing work Remove the motorcycle from the lift stand p 45 12 35 Checking the chain tension Warning Danger of accidents Incorrect chain tension dam...

Page 65: ...sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with the lift stand p 45 Check the chain tension p 62 F00321 10 Main work Loosen nut Loosen nuts Adjust the chain tension by turning the left and right adjusting screws Guideli...

Page 66: ... rollers in the lower chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance at the longest chain section 272 mm 10 71 in If distance is greater than the specified measurement Change the drivetrain kit Info When the chain is replaced the rear sprocket and engine sprocket should also be changed New chains wear out faster ...

Page 67: ...the chain guide If the light part of the chain guide is worn Change the chain guide F00322 01 Check that the chain guide is firmly seated If the chain guide is loose Tighten the screws on the chain guide Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Finishing work Remove the motorcycle from the lift stand p 45 12 38 Checking the frame S01339 01 C...

Page 68: ...ottle slide will then no longer be closed and the speed can no longer be controlled Make sure that the throttle cable routing and the play in throttle cable complies with the specification Preparatory work Remove the air filter box cover p 55 Remove the seat p 54 Remove the right side cover p 59 Remove the fuel tank p 60 S01344 01 Main work All 125 150 models Check throttle cable routing The throt...

Page 69: ...nd onto the han dle tube of the throttle grip on the right The left sleeve is clamped onto the handlebar The rubber grip can only be replaced with the sleeve or the throttle tube If a rubber grip is damaged or worn Change the rubber grip F00323 10 Check that screw is firmly seated Guideline Screw fixed grip M4 5 Nm 3 7 lbf ft Loctite 243 Diamond must be located at the top 12 42 Adjusting the basic...

Page 70: ...id attacks paint Only use clean brake fluid from a sealed container F00311 10 Move the clutch fluid reservoir mounted on the handlebar to a horizontal position Remove screws Remove cover with membrane Check the fluid level Fluid level below container rim 4 mm 0 16 in If the level of the fluid does not meet specifications Correct the fluid level of the hydraulic clutch Brake fluid DOT 4 p 135 Posit...

Page 71: ... and mount bleeding syringe E00451 10 All 250 300 models Fill bleeding syringe with the appropriate hydraulic fluid Bleed syringe 50329050000 Brake fluid DOT 4 p 135 On the slave cylinder remove bleeder screw and mount bleeding syringe F00324 10 Now inject the fluid into the system until it emerges from drill hole of the mas ter cylinder without bubbles Now and then extract fluid from the master c...

Page 72: ... ON THE CHASSIS 70 12 46 Installing the engine guard H01655 01 Attach the engine guard on the frame at the rear and swing up at the front Mount and tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft ...

Page 73: ... E00409 11 Check the free travel of the hand brake lever p 71 Adjust the free travel of the hand brake lever with adjusting screw Info Turn the adjusting screw clockwise to reduce free travel The pressure point moves away from the handlebar Turn the adjusting screw counterclockwise to increase free travel The pressure point moves towards the handlebar The range of adjustment is limited Turn the ad...

Page 74: ...e cracking or deformation Change the front brake disc Change the rear brake disc 13 5 Checking the front brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check the brake system and do not ...

Page 75: ...change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your autho rized Husqvarna Motorcycles workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brak...

Page 76: ...ith water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your autho rized Husqvarna Motorcycles workshop will be glad to help ...

Page 77: ...stons Ensure that brake fluid does not flow out of the brake fluid reservoir if necessary extract excess Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pistons Remove cotter pins pull out pin and remove the brake linings Clean the brake caliper and brake caliper support 0 0 7 7 0 0 6 6 100397 01 Check that leaf spring in the brake caliper and ...

Page 78: ...l on the foot brake lever in accordance with the specification 402026 10 Disconnect spring Move the foot brake lever backwards and forwards between the end stop and the foot brake cylinder piston bracket and check free travel Guideline Free travel of foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not meet specifications Adjust the basic position of the foot brake lever p 76 Reconnect ...

Page 79: ...ed value the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcy cles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule...

Page 80: ...is changed in accordance with the service schedule Your autho rized Husqvarna Motorcycles workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color O...

Page 81: ...th water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your autho rized Husqvarna Motorcycles workshop will be glad to help W...

Page 82: ...n if it does Info Make sure when pushing back the brake piston that you do not press the brake caliper against the spokes Remove cotter pins pull out pin and remove the brake linings Clean the brake caliper and brake caliper support F00354 10 Check that leaf spring in the brake caliper and sliding plate in the brake caliper support are seated correctly The arrow on the leaf spring points in the ro...

Page 83: ...13 BRAKE SYSTEM 81 E00425 10 Add brake fluid to level Brake fluid DOT 4 p 135 Mount screw cap with membrane and O ring Info Clean up overflowed or spilled brake fluid immediately with water ...

Page 84: ...reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Holding the front wheel withdraw the wheel spindle Take the front wheel out of the fork Info Do not pull the hand brake lever when the front wheel is removed H00934 10 Remove spacers 14 2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking eff...

Page 85: ...th the lift stand p 45 E00427 10 Main work Press the brake caliper onto the brake disc by hand in order to push back the brake piston Info Make sure when pushing back the brake piston that you do not press the brake caliper against the spokes Remove nut Remove chain adjuster Withdraw wheel spindle only enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possib...

Page 86: ...heel into the swingarm position it and insert wheel spindle Mount the chain The brake linings are correctly positioned F00321 11 Position chain adjuster Mount nut but do not tighten it yet Make sure that chain adjusters are fitted correctly on adjusting screws Check the chain tension p 62 Tighten nut Guideline Nut rear wheel spindle M20x1 5 80 Nm 59 lbf ft Info The wide adjustment range of the cha...

Page 87: ...Change the tires H01144 01 Check the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manu facture Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest regardless of the actual state o...

Page 88: ...r on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If you hear different tone frequencies from different spokes of equal length and diameter this is an indication of different spoke tensions You should hear a high note If t...

Page 89: ...nd switch off the engine Remove the air filter box cover p 55 Remove the seat p 54 H01190 10 Main work Pull back the negative terminal cover and disconnect negative cable from the battery Pull back the positive terminal cover and disconnect positive cable from the battery Remove screw Pull holding bracket forward and remove battery toward the top 15 2 Installing the battery All 150 250 300 models ...

Page 90: ...at a collection point for used batteries Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Even when there is no load on the battery it discharges steadily The charging level and the method of charging are very important for the service lif...

Page 91: ...e battery Switch on the battery charger Battery charger 81229074000 The charging time may be longer at low temperatures This battery charger is not suitable for the trickle charging of lithium ion batteries Switch off the battery charger after charging and disconnect from the battery Finishing work Install the battery p 87 Mount the seat p 55 Install the air filter box cover p 56 15 4 Changing the...

Page 92: ...e starter relay onto the holder and route the cable Finishing work Mount the seat p 55 Install the air filter box cover p 56 15 5 Removing the headlight mask with the headlight Preparatory work Switch off all power consumers and switch off the engine V00417 10 Main work Detach brake line and wiring harness Release rubber bands Slide the headlight mask up and swing it forward V00418 10 TE 250 300 E...

Page 93: ...lding lugs engage F00342 10 Position brake line and wiring harness in the brake line guide Finishing work Check the headlight setting p 93 15 7 Changing the headlight bulb Note Damage to reflector Reduced brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting Preparatory work Switch off all power cons...

Page 94: ...ase on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting F00362 10 Main work Remove the screw on the rear of the turn signal housing Carefully remove turn signal glass Lightly squeeze orange cap in the area of the holding lugs and take it off Press the turn signal bulb lightly into the socket turn it counterclockwise...

Page 95: ...ry work Check the headlight setting p 93 F00363 10 Main work Loosen screw Adjust the headlight range by pivoting the headlight Guideline The boundary between light and dark must be exactly on the lower marking for a motorcycle with rider instructions on how to apply the marking Checking the headlight setting Info If you have a payload you may have to correct the headlight range Tighten screw 15 11...

Page 96: ...ise using a coin Press any button on the speedometer The speedometer is activated Position the speedometer in the holder Mount and tighten the screws with washers Finishing work Install the headlight mask with the headlight p 91 Check the headlight setting p 93 Set the speedometer p 21 ...

Page 97: ...sure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other compo nents of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisonin...

Page 98: ...orcycle upright on a horizontal surface Remove the radiator cap Check the coolant level in the radiator Coolant level above the radiator fins 10 mm 0 39 in If the coolant level does not match the specified value Correct the coolant level Coolant p 135 Mount the radiator cap 16 4 Draining the coolant Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under press...

Page 99: ...iately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing V00426 10 All 125 150 models Make sure that screw is tightened Position the motorcycle upright Completely fill the radiator w...

Page 100: ...t and tighten screw Guideline Bleeder screw cylinder head M6 10 Nm 7 4 lbf ft Completely fill the radiator with coolant Coolant p 135 Mount the radiator cap Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or r...

Page 101: ...eering range The idle speed must not change If the idle speed changes Adjust the play in the throttle cable p 99 17 2 Adjusting the play in the throttle cable Info If the correct routing of the throttle cable has already been secured the fuel tank does not need to be removed Preparatory work Remove the air filter box cover p 55 Remove the seat p 54 Remove the right side cover p 59 Remove the fuel ...

Page 102: ...e slide the jet needle must be lowered If the engine knocks when accelerating at the full power rpm range the jet needle must be raised Cylindrical part of the needle CYL The cylindrical part of the needle has the greatest influence when the throttle slide is almost closed Idling jet IJ The idling jet has the greatest influence in the low to mid throttle slide range If the engine stutters when idl...

Page 103: ... fully open the influence of the main jet is greatest The clip position and the idling jet have only minimal influence Needle overview The jet needles available are shown in the following table 402674 01 Column 2 corresponds to a needle in the standard position Column 1 corresponds to a needle which is half a clip leaner Column 3 corresponds to a needle which is half a clip richer Column 4 specifi...

Page 104: ...5 octane mixed with 2 stroke engine oil 1 60 p 136 TE 250 300 EU AU Height above sea level 301 750 m 988 2 461 ft Ambient temperature 16 24 C 61 75 F Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 p 136 The idle speed is adjusted with adjusting screw The idle mixture is adjusted using the idle air adjusting screw 17 5 Carburetor adjusting the idle speed S01332 10 Screw idle air adjus...

Page 105: ...ltitude changes adjust the idle speed again 17 6 Ignition curve plug in connector S01341 10 All 125 150 models Plug in connector is located on the frame under the fuel tank E00430 10 All 250 300 models Plug in connector is located on the frame under the fuel tank Possible states Soft The plug in connector is disconnected to achieve better rideability Performance The plug in connector is connected ...

Page 106: ...w shift lever All 250 300 models M6 14 Nm 10 3 lbf ft Loctite 243 17 10 Engine characteristic auxiliary spring 0 0 0 1 1 B00056 10 The auxiliary spring is located on the right side of the engine below the water pump cover Possible states Auxiliary spring with green color coding Auxiliary spring for soft performance Auxiliary spring with yellow color coding Auxiliary spring for more aggressive perf...

Page 107: ... 2 B00056 11 Remove cap adjusting spring auxiliary spring and spring insert from the clutch cover Pull both springs off of the spring insert E00439 10 Mount the required auxiliary spring p 104 and adjusting spring and position them together in the clutch cover TX 125 EU Auxiliary spring with yellow marking 54637072300 Auxiliary spring with green marking 54837072100 Auxiliary spring with blue color...

Page 108: ...ing p 104 and adjusting spring and position them together in the clutch cover Auxiliary spring with yellow marking 54637072300 Auxiliary spring with green marking 54837072100 Auxiliary spring with red marking 54837072000 The recess in spring insert engages in the angle lever Info Screw must not be turned as this would worsen the engine charac teristic Check the O ring in the cap Position the cap M...

Page 109: ...yes thoroughly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Info Carry out this work wi...

Page 110: ...ing Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulat...

Page 111: ...agnet Clean the sealing surface on the engine Mount and tighten gear oil drain plug with the magnet and a new seal ring Guideline Gear oil drain plug with magnet M12x1 5 20 Nm 14 8 lbf ft 401955 11 Remove filler plug and fill up with gear oil Gear oil 0 80 l 0 85 qt Engine oil SAE 10W 40 p 135 Mount and tighten the oil filler plug Danger Danger of poisoning Exhaust gases are toxic and inhaling the...

Page 112: ...he gear oil monitoring screw Guideline Screw gear oil level check All 125 150 models M6 8 Nm 5 9 lbf ft Screw gear oil level check All 250 300 models M6 10 Nm 7 4 lbf ft Mount and tighten filler plug Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective e...

Page 113: ...rticles with a gentle spray of water Spray very dirty areas with a normal motorcycle cleaner and then clean with a paintbrush Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the closure of th...

Page 114: ...060 01 Clean the motorcycle p 111 Clean the brakes Info After EVERY trip on salted roads thoroughly wash the cool and installed brake calipers and brake linings with cold water and dry carefully After riding on salted roads thoroughly wash the vehicle with cold water and dry it well Treat the engine the swingarm and all other bare or galvanized parts except brake discs with a wax based corrosion i...

Page 115: ...imes at the start of the new season 401058 01 Clean the motorcycle p 111 Change the gear oil p 108 Check the antifreeze and coolant level p 95 When refueling for the last time before taking the motorcycle out of service add fuel additive Refuel p 33 Empty the carburetor float chamber p 107 Check the tire air pressure p 85 All 150 250 300 models Remove the battery p 87 Recharge the battery p 88 Gui...

Page 116: ...2 Preparing for use after storage 401059 01 Remove the motorcycle from the lift stand p 45 All 150 250 300 models Install the battery p 87 Perform checks and maintenance steps when preparing for use p 30 Make a test ride ...

Page 117: ...yed kill switch faulty Check the kill switch The connector or ignition coil is loose or oxydized Clean the connector and treat with contact spray Water in carburetor or jets blocked Check set the carburetor components Engine has no idle Idling jet blocked Check set the carburetor components Adjusting screws on carburetor dis torted Carburetor adjust the idle speed p 102 Spark plug defective Change...

Page 118: ...e cooling system for leakage Check the coolant level p 96 Too little air stream Switch off engine when stationary Radiator fins very dirty Clean the radiator fins Foam formation in cooling system Drain the coolant p 96 Refill with coolant p 97 Damaged cylinder head or cylinder head gasket Check the cylinder head and cylinder head gasket Bent radiator hose Change the radiator hose White smoke emiss...

Page 119: ...Alternator 12 V 75 W Ignition Contactless controlled fully electronic ignition with digital igni tion adjustment type Kokusan Spark plug NGK BR9 ECMVX Spark plug electrode gap 0 60 mm 0 0236 in Cooling Water cooling permanent circulation of coolant by water pump Starting aid Kick starter 22 1 2 TE 150 US Design 1 cylinder 2 stroke engine water cooled with reed intake and exhaust control Displaceme...

Page 120: ...lf keystone rings X distance upper edge of piston to upper edge of cylinder 0 0 10 mm 0 0 0039 in Z distance height of control flap 49 mm 1 93 in Primary transmission 26 73 Clutch Multidisc clutch in oil bath hydraulically activated Transmission 6 gear claw shifted Transmission ratio First gear 14 32 Second gear 16 26 Third gear 20 25 Fourth gear 22 23 Fifth gear 25 22 Sixth gear 26 20 Alternator ...

Page 121: ...x12 1 Nm 0 7 lbf ft Screw outer membrane sheets EJOT DELTA PT 30x6 1 Nm 0 7 lbf ft Screw control lever exhaust control M5 6 Nm 4 4 lbf ft Loctite 243 Screw crankshaft position sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw exhaust control cover M5 4 Nm 3 lbf ft Loctite 222 Screw locking lever M5 6 Nm 4 4 lbf ft Loctite 243 Screw retaining bracket rotary valve M5 6 Nm 4 4 lbf ft Screw water pump wheel...

Page 122: ...mbrane support plate EJOT DELTA PT 30x12 1 Nm 0 7 lbf ft Screw outer membrane sheets EJOT DELTA PT 30x6 1 Nm 0 7 lbf ft Screw angle lever exhaust control M5 6 Nm 4 4 lbf ft Loctite 243 Screw bearing retainer M5 7 Nm 5 2 lbf ft Loctite 243 Screw clutch spring retainer M5 6 Nm 4 4 lbf ft Screw crankshaft position sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw exhaust control bearing sup port M5 6 Nm 4 ...

Page 123: ... lbf ft Screw balancer shaft M8 30 Nm 22 1 lbf ft Loctite 243 Screw cylinder head M8 27 Nm 19 9 lbf ft Screw kick starter M8 25 Nm 18 4 lbf ft Loctite 2701 Nut cylinder base M10 35 Nm 25 8 lbf ft Screw drive chain engine sprocket M10 60 Nm 44 3 lbf ft Loctite 2701 Nut rotor M12x1 60 Nm 44 3 lbf ft Gear oil drain plug with magnet M12x1 5 20 Nm 14 8 lbf ft Spark plug M14x1 25 25 Nm 18 4 lbf ft Nut i...

Page 124: ... Idling jet 40 37 5 42 5 Starting jet 80 Needle jet S 1 Idle air adjusting screw Open 1 5 turns Throttle slide 4 22 3 3 TE 250 EU AU Carburetor type MIKUNI TMX 38 Carburetor identification number TMX 38 78 Needle position 1st position from top Jet needle 6BFY43 74 6BFY44 72 6BFY44 73 6BFY43 73 6BFY43 72 Main jet 100 430 440 450 460 Idling jet 17 5 35 37 5 40 Starting jet 50 80 Needle jet R 8 Idle ...

Page 125: ...et 100 420 430 440 450 460 Idling jet 17 5 35 37 5 40 Starting jet 50 80 Needle jet R 8 Idle air adjusting screw Open 2 turns Throttle slide 4 Slide stop Present 22 3 6 TE 300 US Carburetor type MIKUNI TMX 38 Carburetor identification number TMX 38 81 Needle position 3rd position from top Jet needle 6BFY44 73 6BFY43 73 Main jet 430 420 440 450 460 Idling jet 37 5 35 40 Starting jet 80 Needle jet R...

Page 126: ...arburetor tuning 22 4 1 Carburetor tuning TX 125 EU 402698 01 M FT ASL Sea level TEMP Temperature ASO Idle air adjusting screw open IJ Idling jet NDL Needle POS Needle position from top MJ Main jet Does not apply on sandy terrain ...

Page 127: ...le position from top MJ Main jet Info Do not use on sandy terrain 22 4 3 Carburetor tuning TE 250 EU AU Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic in the homol ogous reduced version only In the derestricted version the motorcycle must be used only on closed off property remote from public road traffic ...

Page 128: ...22 TECHNICAL DATA 126 402700 01 M FT ASL Sea level TEMP Temperature ASO Idle air adjusting screw open IJ Idling jet NDL Needle POS Needle position from top MJ Main jet Does not apply on sandy terrain ...

Page 129: ...le position from top MJ Main jet Info Do not use on sandy terrain 22 4 5 Carburetor tuning TE 300 EU AU Danger Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic in the homol ogous reduced version only In the derestricted version the motorcycle must be used only on closed off property remote from public road traffic ...

Page 130: ...22 TECHNICAL DATA 128 402702 01 M FT ASL Sea level TEMP Temperature ASO Idle air adjusting screw open IJ Idling jet NDL Needle POS Needle position from top MJ Main jet Info Do not use on sandy terrain ...

Page 131: ... 129 22 4 6 Carburetor tuning TE 300 US 402703 01 M FT ASL Sea level TEMP Temperature ASO Idle air adjusting screw open IJ Idling jet NDL Needle POS Needle position from top MJ Main jet Info Do not use on sandy terrain ...

Page 132: ...in Rear 3 5 mm 0 138 in Tire air pressure road TE 250 300 EU AU Front 1 5 bar 22 psi Rear 1 5 bar 22 psi Tire air pressure off road Front 1 0 bar 15 psi Rear 1 0 bar 15 psi Secondary ratio TE 250 300 EU AU 14 50 13 50 Secondary ratio TE US All 125 150 models 13 50 Chain 5 8 x 1 4 Rear sprockets available 48 50 52 Steering head angle 63 5 Wheelbase 1 495 10 mm 58 86 0 39 in Seat height unloaded 960...

Page 133: ... F 110 100 18 64M TT Dunlop Geomax AT81 The tires specified represent one of the possible series production tires Additional information is available in the Service section under www husqvarna motorcycles com 22 9 Fork 22 9 1 All 125 150 models Fork article number 14 15 8Q 61 Fork WP Performance SystemsXplor 48 Compression damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks Rebound dampin...

Page 134: ...lb in Fork length 932 mm 36 69 in Air chamber length 110 10 20 mm 4 33 0 39 0 79 in Fork oil per fork leg 610 ml 20 62 fl oz Fork oil SAE 4 48601166S1 p 135 22 10 Shock absorber 22 10 1 All 125 150 models Shock absorber article number 18 15 7Q 61 Shock absorber WP Performance Systems 5018 DCC Link Compression damping low speed Comfort 17 clicks Standard 15 clicks Sport 13 clicks Compression dampin...

Page 135: ...10 mm 4 33 in Fitted length 477 mm 18 78 in Shock absorber fluid p 136 SAE 2 5 22 11 Chassis tightening torques Screw fixed grip M4 5 Nm 3 7 lbf ft Loctite 243 Spoke nipple front wheel M4 5 6 Nm 4 4 lbf ft Spoke nipple rear wheel M4 5 6 Nm 4 4 lbf ft Remaining nuts chassis M5 5 Nm 3 7 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw battery terminal All 150 250 300 models M5 2 5 Nm 1 84 lb...

Page 136: ... Screw subframe M8 30 Nm 22 1 lbf ft Loctite 2701 Screw top steering stem M8 17 Nm 12 5 lbf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine bracket screw M10 60 Nm 44 3 lbf ft Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 60 Nm 44 3 lbf ft Loctite 2701 Screw handlebar support M10 40 Nm 29 5 lbf ft Locti...

Page 137: ...ecommended supplier Bel Ray Moto Chill Racing Coolant Engine oil SAE 10W 40 Standard classification JASO T903 MA p 138 SAE p 138 SAE 10W 40 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corre sponding properties mineral engine oil Recommended supplier Bel Ray EXL Mineral 4T Engine oil 2 stroke Standard classificatio...

Page 138: ...RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 Standard classification DIN EN 228 JASO FD p 138 1 60 Mixtur...

Page 139: ...ife grease Recommended supplier Bel Ray Waterproof Grease Offroad chain spray Guideline Recommended supplier Bel Ray Blue Tac Chain Lube Oil for foam air filter Recommended supplier Bel Ray Foam Filter Oil Preserving materials for paints metal and rubber Recommended supplier Bel Ray Silicone Detailer Protectant Spray Universal oil spray Recommended supplier Bel Ray 6 in 1 ...

Page 140: ... In most motorcycles the gearbox and the clutch are lubricated with the same oil as the engine The JASO MA Standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says nothing about quality JASO FD JASO FD is a class...

Page 141: ...26 LIST OF ABBREVIATIONS 139 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 142: ...presented by yellow or orange symbols Malfunction indicator lamp lights up flashes yellow Inoperative The fuel level warning lamp lights up yellow Inoperative 27 2 Green and blue symbols Green and blue symbols reflect information Turn signal indicator lamp flashes green The turn signal is switched on The high beam indicator lamp lights up blue The high beam is switched on ...

Page 143: ... cleaning 62 Chain guide checking 64 Chain tension adjusting 63 checking 62 Chassis number 12 Choke 18 Cleaning care 111 112 Clutch fluid level checking correcting 68 fluid changing 68 Clutch lever 14 basic position adjusting 67 Compression damping fork adjusting 42 Compression damping high speed shock absorber adjusting 38 Compression damping low speed shock absorber adjusting 37 Coolant draining...

Page 144: ...changing 91 Headlight mask with headlight installing 91 removing 90 Horn button 15 I Ignition timing map changing 103 plug in connector 103 Indicator lamps overview 16 Intended use 6 K Key number 12 Kick starter 18 Kill switch 14 L Light switch 15 Lower triple clamp installing 48 removing 47 M Main fuse changing 89 Main silencer changing the glass fiber yarn filling 58 installing 58 removing 58 Mo...

Page 145: ...w tempera tures 26 Steering locking 19 unlocking 20 Steering head bearing greasing 51 Steering head bearing play adjusting 50 checking 50 Storage 113 Swingarm checking 66 T Technical data capacities 130 carburetor 122 carburetor tuning 124 chassis 130 chassis tightening torques 133 electrical system 131 engine 117 engine tightening torques 119 fork 131 shock absorber 132 tires 131 Throttle cable p...

Page 146: ... 3402098en 3402098en 06 2016 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer Husqvarna Motorcycles GmbH ...

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