12 SERVICE WORK ON THE CHASSIS
48
E00417-10
Main work
–
Remove screw
. Remove screw
.
–
Open cable holder
in front of the left radiator and detach the clutch line.
–
Open cable holder
in front of the right radiator and detach the wiring harness.
–
Remove the upper triple clamp with the handlebar and set aside.
Info
Cover the components to protect them against damage.
Do not kink the cables and lines.
E00418-10
–
Remove O-ring
. Remove protective ring
.
–
Remove the lower triple clamp with the steering stem.
–
Take out the upper steering head bearing.
12.10
Installing the lower triple clamp
B01632-10
Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering
head bearing.
–
Check whether upper steering head seal
is correctly positioned.
–
Mount protective ring
and O-ring
.
E00419-10
–
Position the upper triple clamp with the handlebar.
–
Mount screw
but do not tighten yet.
–
Mount the clutch line with cable holder
.
–
Mount the wiring harness with cable holder
.
402556-12
–
Position the fork legs.
Bleeder screws
are positioned toward the front.
Info
The rebound damping is located in the right fork leg (red adjusting screw).
The compression damping is located in the left fork leg (white adjusting
screw).
Grooves are milled into the side of the upper end of the fork legs. The sec-
ond milled groove (from the top) must be flush with the top edge of the
upper triple clamp.
