Husqvarna FC 350 2014, Repair Manual

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TABLE OF CONTENTS
12
13
14
15
16
11.4 Installing the air filter ........................................... 77
11.5 Cleaning the air filter and air filter box ................ 78
11.6 Sealing the air filter box ...................................... 78
FUEL TANK, SEAT, TRIM ................................................ 79
12.1 Opening the filler cap .......................................... 79
12.2 Closing the filler cap ........................................... 79
12.3 Removing the right side cover ............................ 79
12.4 Installing the right side cover .............................. 80
12.5 Removing the seat .............................................. 80
12.6 Mounting the seat ............................................... 80
12. 7 Removing the fuel tank ....................................... 80
12.8 Installing the fuel tank ......................................... 81
12.9 Checking the fuel pressure ................................. 82
12.10 Changing the fuel pump ..................................... 83
12.11 Changing the fuel filter ........................................ 85
12.12 Changing the fuel screen .................................... 87
MASK, FENDER .............................................................. 89
13.1 Removing the front fender .................................. 89
13.2 Installing the front fender .................................... 89
13.3 Removing the start number plate ....................... 89
13.4
Installing the start number plate ......................... 90
WHEELS .......................................................................... 91
14.1
Checking the tire air pressure ............................. 91
14.2
14.3
14.4
14.5
14.5.1
14.5.2
14.5.3 Checking the tire condition ................................. 91
Checking the brake discs ................................... 91
Checking the spoke tension . . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 92
Front wheel ......................................................... 92
Removing the front wheel .............................. 92
Installing the front wheel ................................ 93
Removing the brake disc of the front
brake .............................................................. 94
14.5.4 Installing the brake disc of the front brake ..... 94
14.5.5 Changing the front wheel bearing .................. 94
14.6 Rear wheel .......................................................... 95
14.6.1
14.6.2
14.6.3
14.6.4
14.6.5
14.6.6
14.6.7 Removing the rear wheel. ............................... 95
Installing the rear wheel. ................................. 96
Removing the brake disc of the rear brake .... 97
Installing the brake disc of the rear brake ...... 97
Checking the chain tension ............................ 98
Adjusting the chain tension ............................ 98
Checking the chain, rear sprocket, engine
sprocket, and chain guide .............................. 99
14.6.8
14.6.9
14.6.10
Checking for chain dirt accumulation .......... 100
Cleaning the chain ........................................ 100
Changing the drivetrain kit ........................... 101
14.6.11 Changing the rear wheel bearing ................. 103
WIRING HARNESS, BATTERY ...................................... 105
15.1
Changing the main fuse .................................... 105
15.2 Removing the battery ....................................... .
15.3 Installing the battery ........................................ .
15.4 Checking the charging voltage ........................ .
15.5 Checking the quiescent current ....................... .
15.6 Checking the capacitor .................................... .
15. 7 Checking the starter relay ................................ .
BRAKE SYSTEM .......................................................... .
16.1 Checking the front brake linings ...................... .
16.2 Changing the front brake linings ...................... .
16.3 Checking the free travel of the hand brake
lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
106
106
107
107
108
109
109
109
110
17
3
16.4 Adjusting the basic position of the hand
brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
16.5 Checking the brake fluid level of the front
brake ................................................................. 111
16.6 Adding front brake fluid .................................... 112
16. 7 Changing the front brake fluid .......................... 113
16.8 Checking the rear brake linings ........................ 114
16.9 Changing the rear brake linings ........................ 114
16.10 Checking the free travel of foot brake lever. ..... 116
16.11 Adjusting the basic position of the foot brake
lever .................................................................. 116
16.12 Checking the rear brake fluid level ................... 116
16.13 Adding rear brake fluid ..................................... 117
16.14 Changing the rear brake fluid ........................... 118
ENGINE ......................................................................... 120
17.1
17.2
17.3
17.3.1
17.3.2
17.3.3
17.3.4
17.3.5
17.3.6
17.3.7
Removing the engine ....................................... .
Installing the engine ......................................... .
Engine disassembly ......................................... .
120
125
130
Preparations .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . 130
Removing the clutch push rod ..................... 131
Removing the spacer ................................... 131
Draining the engine oil. ................................. 131
Removing the oil filter. .................................. 132
Removing the spark plug ............................. 132
Removing the valve cover ............................ 132
17 .3.8 Removing the starter motor ......................... 133
17.3.9 Positioning the engine at ignition top dead
center ........................................................... 133
17 .3.10 Removing the timing chain tensioner ........... 134
17 .3.11 Removing the camshaft ............................... 134
17 .3.12 Removing the cylinder head ......................... 135
17 .3.13 Removing the piston .................................... 135
17 .3.14 Removing the rotor ....................................... 136
17 .3.15 Removing the starter drive ........................... 136
17 .3.16 Removing the suction pump ........................ 136
17 .3.17 Removing the water pump wheel. ................ 137
17 .3.18 Removing the clutch cover ........................... 138
17 .3.19 Removing the clutch discs ........................... 138
17 .3.20 Removing the outer clutch hub .................... 138
17.3.21 Removing the shift shaft ............................... 139
17 .3.22 Removing the shift drum locating unit ......... 139
17 .3.23 Removing the locking lever .......................... 139
17.3.24 Removing the force pump ............................ 139
17 .3.25 Removing the primary gear .......................... 140
17 .3.26 Removing the timing chain ........................... 140
17 .3.27 Removing the spacer ................................... 141
17.3.28 Removing the left section of the engine
case .............................................................. 141
17.3.29 Removing the shift rails ................................ 142
17.3.30 Removing the shift drum .............................. 142
17.3.31 Removing the shift forks .............................. 142
17.3.32 Removing the transmission shafts .. . .. . .. . .. . .. . 142
17.3.33 Removing the crankshaft ............................. 143
17.4 Work on individual parts ................................... 143
17.4.1 Work on the right section of the engine
case .............................................................. 143
17.4.2
Work on the left section of the engine
case .............................................................. 144
17.4.3 Work on the clutch cover ............................. 145
17.4.4 Checking the oil pressure regulator valve .... 146