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Operating manual HBG 800-DP  

Rev. 05 - 08/18 

Hubitron Steuerungstechnik 

Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. +49(0)7375/922066, FAX +49(0)7375/922077 

5 of 16 

6.4.2  Pin assignment 
 
Cable to access point 
PIN 

color of wire 

function 

X3.1 

grey 

GND 

X3.2 

white/green 

+24 V 

X3.3 

blue  

+12 V 

X3.4 

green 

serial 1 out 

X3.5 

brown 

serial 1 ctrl 

X3.6 

white 

serial 1 in 

X3.7 

pink 

serial 2 in 

X3.8 

red 

serial 2 out 

X3.9 

yellow 

output 1 

X3.10 

shield 

grounding 

 

 

 

X4.1 

lilac 

emergency stop 1.1 

X4.2 

grey/pink 

emergency stop 1.2 

X4.3 

red/blue 

emergency stop 2.1 

X4.4 

black 

emergency stop 2.2 

X4.5 

white/yellow 

safety button 1 

X4.6 

brown/green 

safety button 2 

 
Machine side 
PIN 

description 

direction  power 

X2.1 

Encoder A 

out 

5V/20mA 

X2.2 

Encoder /A 

out 

5V/20mA 

X2.3 

Encoder B 

out 

5V/20mA 

X2.4 

Encoder /B 

out 

5V/20mA 

X2.5 

GND 

 

X2.6 

+24V supply 

in 

0,5 A 

X2.7 

safety button 2 

out 

24V/2 A 

X2.8 

safety button 1 

out 

24V/2 A 

X2.9 

emergency stop 2.2  - 

3 A 

X2.10 

emergency stop 2.1  - 

3 A 

X2.11 

emergency stop 1.2  - 

3 A 

X2.12 

emergency stop 1.1  - 

3 A 

 

 

 

 

X1 

Profibus interface 

9 pole 

D-SUB 

 

7.  Installation 

Machine must be turned off before installation! 
 
o  Mount  the  charging  station  onto  the  3  mounting 

holes  (20)  on  a  suitable  location  with  easy 
access.  The  cable  must  be  on  top.  Do  not  bend 
the loading station! 

o  Install  the  access  point  on  the  machine  control 

panel  near  to  the  hand  wheel  interface, 
preferably  above  the  control  panel.  Underneath 
the  2  covers  (15)  are  2  mounting  holes  each  for 
M5  screws  (hole  distance:  102  x  202  mm).  The 
connector for the anenna (14) must be on top. 

o  Install  the charging station onto the access point 

(X2, 18). 

o  Screw the short antenna into the antenna socket 

(X3, 14). 

o  Connect the cable supplied with the access point 

(X1, 17) and the connecting adaptor  

o  remove  Sticker  ("remove  before  use")  with 

magnet from the hand terminal. 

 

Mounting positions: 

 

 

enlosed in synthetic

enlosed in metal

 

 
Attention! 
If machines have only one emergency stop channel, 
both  emergency  stop  contacts  of  the  HBG  800-DP 
must be connected in series! 

 7.1 Profibus installation 

1. read the GSE file into the control unit. 
 
Afterwords  a  new  Profibus  device  with  the  name 
HBG800-DP  should  be  available.  It  includes  the 
following modules: 
 
No  Name 

length 

values 

Poti Spindle 

1 Byte 

0 - 31 

Poti Feed 

1 Byte 

0 – 31 

Buttons 1-16 

2 Byte (DW)  0 - 65535 

Encoder 

2 Byte (DW)  ± 32768 

Status 

1 Byte 

0 - 255 

LED’s 1-12 

2 Byte (DW)  0 – 65535 

Text line 1 

12 Byte 

Array ASCII 

Text line 2 

12 Byte 

Array ASCII 

 
If  the  modules  are  not  available  you  have  to  add  it 
manually. 
 
Attention should be paid to: 
 
1. 

all modules must be added 

2. 

keep the order  of  the modules  like  in  the table 
above 

 
A  detailed  description  of  the  modules  is 
available in the appendix of this manual! 

Summary of Contents for HBG 800-DP

Page 1: ...6 4 2 Pin assignment 5 7 Installation 5 7 1 Profibus installation 5 7 2 Out of operation 6 8 Operation 6 8 1 Switching on and off of the hand terminal 6 8 2 LCD display 6 9 Set up 6 9 1 Used buttons 6...

Page 2: ...10mW at 433 MHz max 5mW at 869 MHz Range approx 25 m adjustable 2 3 Charging station Dimensions l x w x h approx 190 x 95 x 55 Weight approx 100g Contacts 4 2 4 Connecting Adaptor HBG 800 DP Dimensio...

Page 3: ...l definition 5 button for hand wheel inching function with LED s 6 axis movement buttons 7 LCD display 8 encoder 9 axis selection buttons with LED s 10 feed spindle start stop the stop buttons are wor...

Page 4: ...ss setting The connecting adaptor HBG 800 DP is for mounting on a DIN rail The scope of supply includes a connecting cable with only one plug It has to be connected to X3 and X4 of the connecting adap...

Page 5: ...op Do not bend the loading station o Install the access point on the machine control panel near to the hand wheel interface preferably above the control panel Underneath the 2 covers 15 are 2 mounting...

Page 6: ...tation To do this simply push one of the safety buttons and release again After enabling the hand wheel on the machine control it can be used The assignment of the buttons and LED s has to be programm...

Page 7: ...ed 0 no test standard operation 1 measurement of the receiving field strength in operation access point must be running 2 autom search of the selected channel in access point The hand terminal is sear...

Page 8: ...inal walk up the operation range the maximum value should remain 23 If this is not the case repeat the measurement using a different channel To do this first switch off the hand terminal with an emerg...

Page 9: ...ts out a missing supply of the charging control Check the connections This error is also possible if the internal watchdog functions of the access point detect an error call for service Is there a fre...

Page 10: ...it to the charging station Once a month run the batteries from the hand terminal down without charging to LOW BATT this increases the strength of the battery charge Change rechargeable batteries ever...

Page 11: ...ation of the manufacturers declaration and warranty There is no liability for any damage caused The end user of the superior working unit is responsible to comply in each individual application with t...

Page 12: ...n LED2 transmitting LED3 hand terminal in charging station blinking fast charge LED4 hand terminal in charging station blinking error in supply voltage or defekt in the unit In addition each relay has...

Page 13: ...foil HBG 800 DP 3b adhesive stickers for front foil 4 magnet for disconnecting accus 5 rotary encoder 6 safety button 7 magnetic clamp with hook 8 cover 9 antenna long 433 MHz 10 antenna short 868 MHz...

Page 14: ...ol The operation is prohibited as long as the conformity of the end product with regulation 2006 42 EC is not ascertained We confirm the conformity of the above described product with RoHS regulation...

Page 15: ...ive you can use the A B signals on the connector X2 This signals can be connected directly to the control unit Siemens 810D 840D X121 pin 15 18 34 37 length of data 2 byte dataword possible values 327...

Page 16: ...al HBG 800 DP Rev 05 08 18 Hubitron Steuerungstechnik Hubitron Steuerungstechnik Hauptstr 4 1 D 89611 Obermarchtal Germany Tel 49 0 7375 922066 FAX 49 0 7375 922077page 16 of 16 Connecting example Sie...

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