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Operating manual HBG 800-DP  

Rev. 05 - 08/18 

Hubitron Steuerungstechnik 

Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. +49(0)7375/922066, FAX +49(0)7375/922077 

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12. Error solutions 

12.1 

Possible errors 

If an error in the access point occurs, the error code 
is displayed on the hand terminal: 
 
Error 001 

wrong  positioning  of  the  emergency 
stop relay 

Error 002 

wrong positioning of the safety relay 

Error 004 

emergency  stop  due  to  disconnec-
tion 

Error 008 

discrepancy 

between 

the 

two 

controllers 

Error 016 

24V  supply  is  missing  or  defect  in 
charging electronic 

Keyboard Err  failing  button  or  a  button  was 

pressed  during  turn  on  of  the  hand 
terminal. 

 
If several errors occure at the same time, the sum of 
error  codes  is  displayed,  i.e.  error  002  and  error 
004, the display will read error 006! 

12.2 

Cause of errors 

Error 1 and 2 indicate problems with the hardware in 
the  access  point.  Should  this  occur  frequently  -  call 
for service. 
 
Error 4 indicates a radio wave interruption. 
The following steps can assist: 

increase transmitting power 

increase range setting 

change channel 

 
Error  8  is  a  discrepancy  in  the  transmitting  protocol 
caused  either  by  the  access  point  or  the  hand 
terminal - call for service. 
 
Error 16 points out a missing supply of the charging 
control. Check the connections. 
This  error  is  also  possible  if  the  internal  watchdog 
functions of the access point detect an error 
– call for service! 
 
Is  there  a  frequent  emergency  stop  without  error 
during the operation (hand terminal is on), the cause 
can be an integrated exit control in the access point 
– call for service! 
 
An emergency stop while the hand terminal is in the 
charging  station  can  be  caused  by  dirty  loading 
contacts or a defect of the emergency stop button. 
 
If there is no more connection possible, there might 
be  a  defective  internal  fuse  on  the  access  point 
(micro fuse 5 x 20, 0,5AT). 

12.3 

LOW - BATT display 

If during operation the LOW - BATT is displayed, the 
hand  terminal  should  be  returned  to  the  charging 
station! 
Further operation for approx. 3 hours is still possible 
before the hand terminal shuts down and causes an 
emergency stop. 

12.4 

No function 

The following possibilities have to be evaluated: 
 
1. 

The  hand  terminal  cannot  build  up  a 
connection to the access point 

 

check the cable 

check  internal  fuse  in  the  access  point  (fine 
fuse 5 x 20, 0,5AT) 

check channel setting 

Compare the serial number of access point and 
hand terminal (they need to be the same!) 

check  rechargeable  batteries  in  the  hand 
terminal 

 
2. 

Machine does not react 

 

confirm error codes on the machine control 

turn on control voltage 

check the Profibus connection 

check  the  LED's  of  the  connecting  adaptor  
(see 16.1) 

Summary of Contents for HBG 800-DP

Page 1: ...6 4 2 Pin assignment 5 7 Installation 5 7 1 Profibus installation 5 7 2 Out of operation 6 8 Operation 6 8 1 Switching on and off of the hand terminal 6 8 2 LCD display 6 9 Set up 6 9 1 Used buttons 6...

Page 2: ...10mW at 433 MHz max 5mW at 869 MHz Range approx 25 m adjustable 2 3 Charging station Dimensions l x w x h approx 190 x 95 x 55 Weight approx 100g Contacts 4 2 4 Connecting Adaptor HBG 800 DP Dimensio...

Page 3: ...l definition 5 button for hand wheel inching function with LED s 6 axis movement buttons 7 LCD display 8 encoder 9 axis selection buttons with LED s 10 feed spindle start stop the stop buttons are wor...

Page 4: ...ss setting The connecting adaptor HBG 800 DP is for mounting on a DIN rail The scope of supply includes a connecting cable with only one plug It has to be connected to X3 and X4 of the connecting adap...

Page 5: ...op Do not bend the loading station o Install the access point on the machine control panel near to the hand wheel interface preferably above the control panel Underneath the 2 covers 15 are 2 mounting...

Page 6: ...tation To do this simply push one of the safety buttons and release again After enabling the hand wheel on the machine control it can be used The assignment of the buttons and LED s has to be programm...

Page 7: ...ed 0 no test standard operation 1 measurement of the receiving field strength in operation access point must be running 2 autom search of the selected channel in access point The hand terminal is sear...

Page 8: ...inal walk up the operation range the maximum value should remain 23 If this is not the case repeat the measurement using a different channel To do this first switch off the hand terminal with an emerg...

Page 9: ...ts out a missing supply of the charging control Check the connections This error is also possible if the internal watchdog functions of the access point detect an error call for service Is there a fre...

Page 10: ...it to the charging station Once a month run the batteries from the hand terminal down without charging to LOW BATT this increases the strength of the battery charge Change rechargeable batteries ever...

Page 11: ...ation of the manufacturers declaration and warranty There is no liability for any damage caused The end user of the superior working unit is responsible to comply in each individual application with t...

Page 12: ...n LED2 transmitting LED3 hand terminal in charging station blinking fast charge LED4 hand terminal in charging station blinking error in supply voltage or defekt in the unit In addition each relay has...

Page 13: ...foil HBG 800 DP 3b adhesive stickers for front foil 4 magnet for disconnecting accus 5 rotary encoder 6 safety button 7 magnetic clamp with hook 8 cover 9 antenna long 433 MHz 10 antenna short 868 MHz...

Page 14: ...ol The operation is prohibited as long as the conformity of the end product with regulation 2006 42 EC is not ascertained We confirm the conformity of the above described product with RoHS regulation...

Page 15: ...ive you can use the A B signals on the connector X2 This signals can be connected directly to the control unit Siemens 810D 840D X121 pin 15 18 34 37 length of data 2 byte dataword possible values 327...

Page 16: ...al HBG 800 DP Rev 05 08 18 Hubitron Steuerungstechnik Hubitron Steuerungstechnik Hauptstr 4 1 D 89611 Obermarchtal Germany Tel 49 0 7375 922066 FAX 49 0 7375 922077page 16 of 16 Connecting example Sie...

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