HS-Technik RoboRiv Operating Instructions Manual Download

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OPERATING INSTRUCTIONS

RoboRiv

Issue date:

April 2020

Tool Firmware:

from 2.2.5.18

HST-Tool-Manager: from 2.0.5.4

Note

In case of doubt, the original German version of

the operating instructions applies.

Summary of Contents for RoboRiv

Page 1: ...OPERATINGINSTRUCTIONS RoboRiv Issue date April 2020 Tool Firmware from 2 2 5 18 HST Tool Manager from 2 0 5 4 Note In case of doubt the original German version of the operating instructions applies ...

Page 2: ...t this tool 3 1 Handling the associated lithium ion battery 15 3 2 Information on the associated charger 16 3 3 Structural modifications 16 3 4 Cleaning the device and disposal 17 4 Start up and use 4 1 Tool structure 19 4 2 Assembly of the RoboRiv 20 4 3 Installation of the RoboRiv 22 4 4 Operation 23 4 4 1 Inserting and removing the battery 23 4 4 2 LED indicator at the back and sound signals 24...

Page 3: ...mation 49 4 8 2 Cleaning replacement of the threaded mandrel 50 4 8 3 Machine capability test MCT 50 4 8 4 Service interval counter 51 5 Interfaces 5 1 Power Supply 52 5 2 Serial port 52 5 3 IO Ports 52 6 Storage 7 Technical data 8 Drawings 9 Troubleshooting and Fault repair Declaration of conformity in accordance with the electromagnetic compatibility directive 2014 30 EU EC Declaration of Incorp...

Page 4: ... technical support and our technicians would be happy to assist you 1 1 Scope of delivery Cordless blind riveting tool Power supply unit for power supply USB Cable Type A on Mini B Operating instructions 1 2 General information Read the operating manual before initial operation Please pay particular attention to Chapter 2 General safety information This manual should make it easier for the operato...

Page 5: ... this tool In addition to this operation manual the applicable regulations on accident prevention and environmental protection should be observed NOTE After reading keep the operating manual in a place accessibly to every operator If you have any further questions please feel free to contact us ...

Page 6: ...rating manual Do not dispose of with household waste Do not dispose of the battery in a fire Do not throw the battery into water EU conformity marking Registered trademark Use only indoors Protection class II Intrinsically safe transformer Battery is charging Defective battery Battery fully charged Direct current Universal Recycling Symbol ...

Page 7: ...mage to the tool NOTE Important and useful information on using this tool 1 5 Technical terms and abbreviations used Abbreviation Meaning C Degrees Celsius temperature AC Alternating current Ah Amp hours electric charge battery capacity ahv Overall vibration dB A Decibels sound pressure level A weighted DC Direct current Hz Hertz Frequency Li Ion Lithium ion battery technology LpA Emission sound p...

Page 8: ... WARNING Intended use also includes following all indications of the operating instructions and observance of inspection and maintenance works Any other use or use beyond that is considered improper use HS Technik GmbH is not liable for any damage resulting from this 1 7 Improper use DANGER The use of this tool for other purposes e g for hammering is not permitted Improper use or incorrect accesso...

Page 9: ...e working will be reviewed at regular intervals In addition it is necessary to established safety measures for operator safety which are based upon an estimation of the vibration load during actual conditions of use 1 9 Duties of personnel Prior to its use all people who work with this tool are obligated to inform themselves of the applicable workplace safety and accident prevention regulations fo...

Page 10: ... or more of the following improper use failure to observe these operating instructions improper installation commissioning operation and maintenance of the device Operating the device with defective safety devices or improperly installed or non func tioning safety and protective devices Failure to observe the information in the operating instructions regarding transport storage assembly commission...

Page 11: ...nformation which may not be fully or partially reproduced distributed or otherwise shared The copyright of these operating instructions is retained by HS Technik GmbH Manufacturer s address Im Martelacker 12 D 79588 Efringen Kirchen Phone 49 0 7628 91 11 0 Fax 49 0 7628 91 11 90 E Mail info hs technik com Internet www hs technik com ...

Page 12: ...ely perfect condition NOTE Keep all safety information and instructions for the future The term power tool used in the safety information refers to mains operated power tools with mains cable and to battery operated power tools without mains cable 2 1 Use and handling of power tools a Do not overload the power tool Use the power tool specific for the work you are doing With the appropriate power t...

Page 13: ...g tools for heavy loads Do not use tools for purposes and work for which they are not intended i Check your device for damage Before continued use of the tool safety equipment must be tested for proper and intended function Check whether the function of mov ing parts is okay whether they do not jam whether any parts are broken whether all other parts function properly and whether all conditions wh...

Page 14: ...y and can lead to fire explosion or risk of injury f Do not expose a battery to fire or high temperatures Fire or temperatures above 130 C can cause an explosion g Follow all instructions for charging and never charge the battery or the battery tool outside of the temperature range specified in the operation manual Incorrect charging or charging outside of the approved temperature range can damage...

Page 15: ...pprox 5 per year f Always transport the battery separately from the machine if possible This prevents accidental switching on of the machine as well as a total discharge of the battery g Do not subject the Lithium Ion battery to high temperatures above 50 C or direct sunlight If the battery gets warmer than 50 C during operation charging or discharg ing it must be immediately separated from the ch...

Page 16: ...a well ventilated location e Do not charge the battery at temperatures BELOW 10 C or ABOVE 40 C f Do not store the power tool the charger and the battery in locations in which tem peratures are above 50 C In particular avoid direct sunlight 3 3 Structural modifications No changes additions or conversions to the power tool may be made without the approv al of the manufacturer All conversion measure...

Page 17: ...ces and materials used must be handled and disposed of properly particularly when cleaning with solvents Do not throw the used battery into the household waste fire or water instead have it professional disposed of by a specialist or the manufacturer ...

Page 18: ...mage Use the tool only for the intended purposes Risk of injury from substances Substances such as lubricating oil and grease are flammable on the skin Avoid contact with such substances Should you still come into contact wash the affected area carefully NOTE Maintainyourtoolwithcare Followtheoperationmanualduringmaintenance and cleaning Keep the handle free of lubricants and dirt NOTE Do not drop...

Page 19: ...Serial port 4 Compensation unit 5 18 V Li ion battery 6 Force sensor 7 Mouthpiece with threaded mandrel 8 Display 9 Light barrier Mouthpiece and threaded mandrel are not included in the standard scope of delivery and must be ordered separately 5 8 4 9 7 6 3 2 1 ...

Page 20: ...nderung Datum Tolerances in the travel and blind rivet can be balanced using the compensation unit However you have to make sure that after installation the threaded mandrel is directly above the centre and in alignment with the blind rivet nut in order to avoid damages or incorrect results The compensation unit consists of one linear slide 1 with guide 2 one spring 3 and one adjustment screw 4 Th...

Page 21: ...tical case the contact pressure is achieved through the dead weight of the RoboRiv It is important that no additional force is built up by the springs in the compensation unit Horizontal threading and riveting procedure In the horizontal application the compensation unit is assembled turned at 180 as shown in the image with the adjustment screw in the direction of the blind rivet The stro ke from ...

Page 22: ...ation of the tool during the initial start up The following is needed for installation Tool USB Cable included PC HST Tool Manager software download at www hs technik com software NOTE Always use the most current version of the HST Tool Manager The software is backward compatible i e it can also read and process older tool versions If an update of your tool is necessary the HST Tool Manager will i...

Page 23: ...he battery push the latch on the front side of the battery down and pull the battery forward and off Under no circumstances should you use force to install the battery If the battery can not be easily pushed in it was not correctly positioned NOTE Always push the battery all the way in until it locks into place with a click WARNING Risk of injury from falling battery If the battery is not correctl...

Page 24: ...K result NOK result Battery almost empty Action by operator necessary see note on OLED display Approval if the signal for the set direction is at low through the 24V IO signals LED Light indicator NOTE After changing the battery the tool will only start if the battery has sufficient capacity ...

Page 25: ...tool will switch into standby mode NOTE It is recommended that the standby function is deactivated in order to avoid problems with the SPS See page 42 1 Key for menu activation and selection as well as for the NOK confirmation 2 Key for decreasing value 3 Key for increasing value 4 Charge status display 2 1 3 4 ...

Page 26: ...nd adjust the threaded mandrel sleeve and mouthpiece Blind rivet nuts M3 M10 Blind rivet screws M3 M8 1 Mouthpiece 2 Threaded mandrel NOTE Use only the appropriate traction head for your blind rivet nut or blind rivet screw Non compliance may cause damage to the tool Furthermore material damages can result from a damaged thread Do not use force the traction head as well as the blind rivet nuts and...

Page 27: ...ck nut With automatic winding the threaded mandrel should now be flush with the blind rivet nut With closed blind rivet nuts wind the nuts by hand as far as they will go see Figure 2 and then lock the mouthpiece using the lock nut With automatic winding the nut should now be optimally wounded NOTE These figures are intended as a guide and must proved in tests with the nuts used Locking using lock ...

Page 28: ...ion the light barrier is inter rupted 2 After starting the RoboRiv must be brought to its initial state to do this a signal must be provided to the start Pin i The mechanics in the RoboRiv will independently move into the start position 3 The tool is now ready for use 4 4 7 Set blind rivet nuts NOTE Use only appropriate threaded mandrels sleeves and mouthpieces for the rivet nut An incorrect threa...

Page 29: ...ng process and then the unwinding process i After the unwinding a signal is sent to the OK or the NOK pin depending on the result of the riveting ii At the same time a result telegram is sent via the serial interface In addition to the result this contains values such as force and travel 4 After unwinding the tool automatically goes back to its original state DANGER Risk of injury from moving part...

Page 30: ... traction head during the unwinding process under any circumstances because these are moving parts You could injure yourself 4 4 9 Tool tilted or blocked If the tool or the blind rivet nut becomes tilted and stuck there is an option to release it on the back of the tool using a size 4 mm Allen key To do this place the Allen key in the opening provided 1 and turn it counter clockwise Always keep a ...

Page 31: ...g damage 4 4 11 Charge state of the battery NOTE The tool will only start if the battery has sufficient charge capacity When fully charged the battery will display the charge state on the display on the left side as a green battery symbol As the battery voltage decreases the colour of the symbol will change to yellow and then red When it reaches red an additional warning signal will sound the disp...

Page 32: ...of 3 successfully processed Tool serial numbers or programme numbers of the active programme e g P03 Main display window The results of the riveting processes warnings commands and symbols and texts are displayed for the workers in the main display window in order to simplify controlling the tool This way the worker always immediately knows whether his work was correct what adjustment force is spe...

Page 33: ... be spun off Hold the blind rivet nut not by hand This option is only possible if a stop is programmed between the winding and the riveting process The tool was successfully restarted The tool moves into its original state and checks the tool for functionality by setting the trigger signal Then the tool is ready for operation 1160 Enable The tool is approved for one blind rivet Display settings HS...

Page 34: ...o be received as a NOK notification Display settings HST Tool Manager Signals OLED display Smiley The first of three rivet nuts was successful Force reached 7 15 kN and a stroke of 9 45 mm This notification can also be received as a NOK notification Display settings HST Tool Manager Signals OLED display Force The first of three rivet nuts was successful The counter increases in the visualisation a...

Page 35: ...Trigger appears If the trigger is not released the battery voltage is displayed NOK must be confirmed separately by the worker clicking on the yellow button on the display Maximum temperature of the motor exceeded consult the manu facturer Maximum logic voltage exceeded tool must be repaired Maximum permissible force exceeded consult the manufacturer Maximum permissible current exceeded consult th...

Page 36: ...nowl edged by service personnel Faulty sensor value contact the manufacturer The motor does not start correctly Motor defective incorrect programming or a mechanical clamping Check the tension direction of the last step in your programme In this step forceactual must be deactivated Tare error ...

Page 37: ...Technik website www hs technik com NOTE Always use the most current version of the HST Tool Manager from the website The HST Tool Manager is backward compatible i e it can also read and process older tool versions If an update of your tool is necessary the HST Tool Manager will inform you 1 Start the HST Tool Manager by double clicking the HST Tool Manager icon 2 Log in with the required User a li...

Page 38: ... 38 3 Insert the USB cable included into the Mini B socket at the bottom of the tool and the opposite end into an open USB interface on your laptop tablet PC 4 Click on the read button on the top right ...

Page 39: ... 39 5 The HST Tool Manager will now read the settings from your tool and will display its progress using a green bar At the end the tool overview will be displayed ...

Page 40: ...tup takes you to the tool settings menu Here for example the display LED display and energy savings settings can be parametrised 4 6 2 General energy lighting Here you can parametrise the energy savings options and the LED lighting ...

Page 41: ...tion after which the tool turns off Default value 1 800 seconds 30 minutes LED lighting The LED lighting can be activated or deactivated with the check box afterglow The amount of time the LED lighting continues to glow after completion of the work process NOTE The option tool shut off after should be deactivated by entering the value 0 Otherwise this could lead to problems with the SPS 4 6 3 Gene...

Page 42: ...eral TM version Which version of the HST Tool Manager is required for this tool at minimum which version is intended for the application and which version was last written on the tool will be displayed in the TM tab ...

Page 43: ... 43 4 6 5 Management The data on the operating site and the inventory number of the tool can be saved under management location max 20 characters Inventory number max 40 characters ...

Page 44: ...h the process values as small Force displays the force reached as large for NBLF 25 Stroke displays the stroke value reached as large for NBLS 21 Smiley large displays the result as Smi ley without process values Default Smiley large units Selection of the units on the OLED display SI units or imperial units Default SI units kN and mm rotate display 180 Selecting the check box turns the display on...

Page 45: ...ged by clicking on the coloured square duration The duration of the display in seconds max 25 5 seconds period The duration of the sequence of the 10 parametrisable indicator fields Period 1 00 seconds means that the 10 fields will be shown one after another within 1 00 seconds NOTE No flashing signals may be used for OK and NOK displays ...

Page 46: ...nd signals duration For the duration the time of the sound signal for OK and NOK results will be parametrised in seconds max value 3 0 seconds at start When the check box is selected a signal will sound when the tool starts ...

Page 47: ...hnik GmbH Click start The progress of the update will be displayed using a status bar and confirmed at the end with done The tool is now up to date with the current firmware and has the same settings as prior to the update NOTE Do not pull out the USB cable during the update process ...

Page 48: ...ust be set which will have a large influence on the process A detailed guide on this can be found in the operations manual of our HST Tool Manager download at www hs technik com software NOTE We recommend using the support of the HS Technik service personnel during initial start up in order to determine the perfect parameters for your application ...

Page 49: ...proper use The operator may only conduct the work described here 4 8 Cleaning NOTE Observe the following information for cleaning your riveting device Incorrect cleaningsolutionsorimproperprocedureswhencleaningcanleadtodamages on the riveting device 4 8 1 General information Do not use any degreasing or corrosive cleaning solutions and no water Do not spray any cleaning solutions solvents or easil...

Page 50: ...using a wire brush or a cloth Any shavings should be removed Then check the mandrel and replace if necessary Then reassemble the device in reverse order While doing so ensure that the threaded mandrel is again locked into place flush with the lock ring 4 8 3 Machine capability test MCT We recommend an annual machine capability test for high quality standards and a long life span This can be combin...

Page 51: ... parametrised with the HST Tool Manager under the Service user The respective value entered will be multiplied by 1 000 i e when entering 10 the service notification will appear on the display after 10 000 sets If you enter 0 the function is deactivated The recommended service intervals are saved in the tool ex works We would be happy to inspect the tools for you after reaching the service interva...

Page 52: ...ternatively the interface can also be designed with a 9 pin Sub D connector via RS232 The process data is transferred as a string For a complete interface description please contact our support at support hs technik com 5 3 IO Ports An 8 pin M12 connector is available for controlling the RoboRiv via PLC Pin Signal Tool Colour 1 GND white 2 RESERVE_PLC IN brown 3 START_PLC IN green 4 IO_PLC OUT yel...

Page 53: ... 53 Technical data 24V inputs 2 pieces each max 10 mA 24V outputs 4 pieces each max 100 mA START_PLC 24 V LIGHT_BARRIER RESERVE _PLC POSITION_PLC IO_PLC NIO_PLC ACTIVE_PLC GND ...

Page 54: ... a longer period of time it should be stored fully charged in a dry dust proof area Store the riveting device power supply and charger in a dry environment protected against splashing water Store the riveting device power supply and charger in a well ventilated space and protected against exposure to dust Ensure that the storage environment is free of aggressive chemicals and vapours ...

Page 55: ...g temperature 10 40 C Storage temperature 0 50 C Dimensions L W H 318 110 195 mm Weight without battery ca 3 1 kg Weight with battery 2 5 Ah ca 3 4 kg Weight with battery 5 0 Ah ca 3 7 kg HST PR 1825 battery Li Ion 18 V 2 5 Ah HST PR 1850 battery Li Ion 18 V 5 0 Ah HST PR 2830 charger 220 240 VAC 50 60 Hz 65 W Blind rivet nuts Blind rivet screws M3 M10 M3 M8 7 Technical data ...

Page 56: ...snummer Im Martelacker 12 79588 Efringen Kirchen Gewicht g Revision Ursprung von 1 Oberfläche 112 1 26 48 7 6 195 110 8 25 55 55 4 x M5 1 Spannungsversorgung 2 24V IO Signale 3 Serielles Interface für Prozessdaten 4 Gewichtsaugleich 5 Akku 18V 6 Kraftsensor 7 Gewindedorn 8 Display D E F C B A 3 2 1 5 4 6 Schutzvermerk nach ISO 16016 beachten 17 1 12 1 Bearb Freig Da Im Ma Oberfläche 1 Power supply...

Page 57: ...lace battery If the error still persists or is not listed please contact HS Technik GmbH Repairs Telephone 49 0 7628 91 11 0 E mail repaircenter hs technik com Programming Telephone 49 0 7628 91 11 0 E mail support hs technik com Please note the following information Serial number of the riveting device see battery compartment of the device What error has occurred Display When did the error first ...

Page 58: ...e installation and commissioning instructions If the product or its accessories are modified without our consent this declaration be comes invalid Tool description Programmable cordless blind riveting tool Type designation RoboRiv Manufacturer HS Technik GmbH Im Martelacker 12 D 79588 Efringen Kirchen Directives 2014 30 EU Applied standards EN 61000 6 3 2007 A1 2011 AC 2012 EN 61000 6 2 2005 AC 20...

Page 59: ...is the intended use of the tool as well as compliance with the installation and commissioning instructions If the product or its accessories are modified without our consent this declaration be comes invalid Tool description Programmable cordless blind riveting tool Type designation RoboRiv Manufacturer HS Technik GmbH Im Martelacker 12 D 79588 Efringen Kirchen Directives 2006 42 EC Applied standa...

Page 60: ...terials and products 1 1 4 Lighting 1 1 5 Design of machinery to facilitate its handling 1 1 6 Ergonomics 1 1 7 Operating positions 1 1 8 Seating 1 2 Control systems 1 2 1 Safety and reliability of control systems 1 2 2 Control devices 1 2 3 Starting 1 2 4 Stopping 1 2 4 1 Normal stop 1 2 4 2 Operational stop 1 2 4 3 Emergency stop 1 2 4 4 Assembly of machinery 1 2 5 Selection of control or operat...

Page 61: ...parts 1 3 8 Choice of protection against risks arising from moving parts 1 3 8 1 Moving transmission parts 1 3 8 2 Moving parts involved in the process 1 3 9 Risks of uncontrolled movements 1 4 Required characteristics of guards and protective devices 1 4 1 General requirements 1 4 2 Special requirements for guards 1 4 2 1 Fixed guards 1 4 2 2 Interlocking movable guards 1 4 2 3 Adjustable guards ...

Page 62: ... 1 5 15 Risk of slipping tripping or falling 1 5 16 Lightning 1 6 Maintenance 1 6 1 Machinery maintenance 1 6 2 Access to operating positions and servicing points 1 6 3 Isolation of energy sources 1 6 4 Operator intervention 1 6 5 Cleaning of internal parts 1 7 Information 1 7 1 Information and warnings on the machinery 1 7 1 1 Information and information devices 1 7 1 2 Warning devices 1 7 2 Warn...

Page 63: ...hand guided machinery 2 2 2 Portable fixing and other impact machinery 2 3 Machinery for working wood and material with similar physical characteristics 3 Supplementary essential health and safety requirements to off set hazards due to the mobility of machinery 4 Supplementary essential health and safety requirements to off set hazards due to lifting operations 5 Supplementary essential health and...

Page 64: ... 91 11 0 Fax 49 0 7628 91 11 90 E Mail info hs technik com Internet www hs technik com The technical data in this printed material provide guidance but are without guarantee We reserve the right to make structural changes Our construction suggestions are not binding 09022021 ...

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HS-Technik RoboRiv, Operating Instructions Manual

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