Hoval biolyt 10-26 Operating Instructions Manual Download Page 1

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Hoval LTD

Northgate
Newark
Nottinghamshire NG24 1JN
Phone: 01636 672 711
Fax: 01636 673 532

Hoval Export

Austrasse 70
9490 Vaduz
Principality of Liechtenstein
Phone: +423 399 2400
Fax:

+423 399 2618

[email protected]

Wood pellet heating boiler
BioLyt (10-26)

Operating instructions

Subject to change

4 204 827 / 02 - 06/07

Summary of Contents for biolyt 10-26

Page 1: ...e 01636 672 711 Fax 01636 673 532 Hoval Export Austrasse 70 9490 Vaduz Principality of Liechtenstein Phone 423 399 2400 Fax 423 399 2618 Export hoval com Wood pellet heating boiler BioLyt 10 26 Operat...

Page 2: ...erating mode 35 4 Care cleaning and maintenance 36 4 1 Overview of cleaning and de ashing intervals 36 4 2 Cleaning the heating surfaces BioLyt Standard only 37 4 3 Emptying the ash pan BioLyt Standar...

Page 3: ...hibition of using chemical synthetic binder No contamination caused by lacquer and paint leavings 1 Safety information 1 3 Functional check The correct functioning of the system and safety de vices mu...

Page 4: ...friendly and therefore energy saving operation commissioning by a heating engineer and an annual maintenance are required Com missioning by the installer or by a Hoval service engineer are conditions...

Page 5: ...re is no heat requirement from the control system The fan continues to operate until the burner pot has cooled down 3 1 1 BioLyt Standard The storage container is loaded manually or upon request fully...

Page 6: ...nsports the ash to the ash container located underneath the storage container Because of the pellets low ash content approx 0 5 the ash container only needs to be emptied after about combusting about...

Page 7: ...let feed has been stopped by the control system outside the enable time e g at night time If the storage container needs to be filled while the boiler is operating in heating mode then the boiler will...

Page 8: ...k protection page 41 3 3 Filling the storage container 3 3 1 System without fully automatic pellet feed Manual filling of the storage container Open the storage container lid Fig 2 and fill the contai...

Page 9: ...nction of the outdoor temperature See separate instructions Use this function key to set the desired room temperature during day time Use this function key to set the desired room temperature during r...

Page 10: ...the outdoor temperature Use this function key to modify the heating curve Heating system off during the holidays frost protection Heizbetrieb unterbrochen Extended heating operation Automatic heating...

Page 11: ...ed person except emergency operation see page 35 The basic screen shows the day of the week date and time of the day as well as the current heat production temperature or another temperature system de...

Page 12: ...green and fault red a key for the manual chimney sweep function and 4 individually used menu keys The individual function on the menu keys is displayed on the menu bar Note If the readout on the displ...

Page 13: ...function Fig 10 If the self test is not successful an information message e g IN FE AL appears see page 44 48 The display illumination is turned off automatically after 45 sec Fig 11 The display illu...

Page 14: ...g normal operation The pellet feed is in operation Pellets are fed from the storage room into the storage container The burner is locked out Fig 13 3 5 4 Solid fuel operation Storage tank operation If...

Page 15: ...erating mode Press the or keys to take the display into the temperature setpoint adjustment mode Fig 16 Use the or keys to modify the setpoint in 1 K steps The setpoint modified in this way will not b...

Page 16: ...ination is turned on every time you press a key The chimney sweep function ends when the Cancel key or the Manual operation Chimney sweep key is pressed Fig 20 automatically after approx 45 minutes 3...

Page 17: ...e fed to the burner pot where they ignite As soon as a flame is detected the boiler goes into flame stabilisation mode Fig 24 3 6 4 Flame stabilisation Once the ignition process is completed the syste...

Page 18: ...the burner pot has cooled down sufficiently Fig 27 3 6 7 Burner OFF The control unit is sending a heat demand signal but the boiler tem perature actual value is higher than the boiler temperature setp...

Page 19: ...atic burner control Boiler model 3 7 1 Actual boiler temperature Displays the actual temperature of the BioLyt Fig 32 3 7 2 Boiler temperature setpoint The boiler temperature setpoint calculated by th...

Page 20: ...ay module Displays the current software version of the display module InfoDis play Fig 38 3 7 8 Software version automatic burner control Displays the current software version of the automatic burner...

Page 21: ...e this submenu or sub item by pressing the Back key Fig 44 or waiting 45 seconds Only trained service personnel may conduct any system modifications on the Service level 3 Operation 5s RESET 5s RESET...

Page 22: ...with start time no time control Feed off automatic mode only suction head 1 only suction head 2 only suction head 3 with enable time Start End with start time Start Start up See BioLyt installation m...

Page 23: ...e section 3 8 1 4 Note The menu items Feed operating mode Feed time profile and Suction head changeover only appear when a feed system or a suction head system is available and when the service level...

Page 24: ...1 Confirm the selected sub item Time with the Select key Fig 52 Set the desired time using the Arrow keys Fig 53 5s RESET 5s RESET 5s RESET 5s RESET 5s RESET 3 Operation Fig 49 Fig 51 Fig 52 Fig 50 Fi...

Page 25: ...ing back to the previous level Fig 56 You can leave this submenu or sub item by pressing the Back key Fig 56 or waiting 45 seconds 5s RESET 5s RESET 5s RESET 3 Operation Fig 56 Fig 55 Fig 54 save Time...

Page 26: ...Select key Fig 59 Select the sub item Feed operating mode with the Arrow keys Fig 60 Confirm the selected menu item Feed operating mode with the Select key Fig 61 5s RESET 5s RESET 5s RESET 5s RESET...

Page 27: ...ainer is refilled auto matically again at the end of the enable time Tip About 50 kg of pellets are sucked at each complete fill Make sure that the pellet demand does not exceed this value while the p...

Page 28: ...Fig 66 Press the Menu key Fig 67 Confirm the selected menu item User level with the Select key Fig 68 Select the sub item Feed time profile with the Arrow keys Fig 69 Confirm the selected menu item F...

Page 29: ...change the time in 15 minute intervals Fig 73 Press on the yes key to save the modified time Fig 74 The mes sage Storing parameter value appears for a few seconds Fig 75 before moving back to the prev...

Page 30: ...You can leave this submenu or sub item by pressing the Back key Fig 76 or waiting 45 seconds 5s RESET 3 Operation Fig 76 select back Feed operating mode with enable time Start End 30 4 204 827 02...

Page 31: ...fore moving back to the previous level Fig 80 You can leave this submenu or sub item by pressing the Back key Fig 80 or waiting 45 seconds no time control or Feed off After activating the setting no t...

Page 32: ...using suction head 3 only will not be displayed The display illumination is turned on again for 45 sec when one of the 6 keys is pressed Fig 82 Press the Menu key Fig 83 Confirm the selected menu ite...

Page 33: ...can leave this submenu or sub item by pressing the Back key Fig 90 or waiting 45 seconds 5s RESET 5s RESET 5s RESET 5s RESET Fig 89 Fig 90 Fig 88 Fig 87 Suction head changeover automatically only suc...

Page 34: ...ations on the Service level refer to the BioLyt installation manual for further details You can leave this submenu or sub item by pressing the Back key Fig 93 or waiting 45 seconds 3 Operation 5s RESE...

Page 35: ...n the Manual operating mode on the InfoDisplay see sect 3 5 5 3 On the TopTronic T controller use the function key to set the operating mode to manual operation heating control 4 Switch the motor mixe...

Page 36: ...als BioLyt Standard BioLyt Comfort According to pellet consumption approx every 800 kg Actuate the heating surface cleaning lever Efficiency is increased by frequent operation of the lever see sect 4...

Page 37: ...on with the On Off key 4 Care cleaning and maintenance Fig 94 Actuate the heating surface cleaning lever Fig 98 Check the fill level in the ash container Clip lock 4 4 Emptying the ash container BioL...

Page 38: ...verse order to refit the deflector plate 4 Care cleaning and maintenance Fig 103 Extract the ash container Fig 104 Empty the ash container Fig 102 Move the container to the left Fig 99 Turn the BioLyt...

Page 39: ...arefully clean the holes holes must be free Use the extraction tool to lift off the grate from underneath Figs 108 109 Remove the grate and scrape off any ash deposits from the top and underside of th...

Page 40: ...g brush Fig 115 Clean the fan wheel with the spatula Fig 116 Reassembly Follow the previous instructions in reverse order to reassemble the fan unit Inset the fan box Install the fan unit Important Ti...

Page 41: ...ng the feed unit flap Turn the BioLyt off using the On Off key on the InfoDisplay Fig 121 and wait until the display is clear Open the cladding door Prepare a container for the pellets Unscrew both kn...

Page 42: ...pellet inventory is renewed every 3 years The BioLyt pellet boiler monitors itself during normal operation Any deviations from the normal operation are reported on the InfoDisplay via alarms informat...

Page 43: ...ollowing data from the name plate Model Serial number Year of manufacture The name plate is located on the left right or rear of the boiler hous ing silver colored sticker 5s RESET 4 Care cleaning and...

Page 44: ...ose the combustion chamber door 5 2 FE Messages Code Description Effects Cause Correction FE 238 No pellets extracted by pellet feed No pellet feed possible Boiler does not start a No pellets at the s...

Page 45: ...ner does not switch Boiler does not start a Flap does not close Clean flap see sect 4 10 The entire surface of the flap must butt against the feed unit The control lamp on the proximity switch of the...

Page 46: ...b Shaker motor defective Inform the Hoval Customer Service or the heating engineer c Limit switch defective Inform the Hoval Customer Service or the heating engineer AL 006 Conveyor screw motor defec...

Page 47: ...ing system top up remove air b Air in the heating system remove air c Heating pump or boiler loading pump is stuck or defective Restart the pump or repair it Wait until the boiler water temperature is...

Page 48: ...omer Service or the heating engineer AL 187 No communication with the auto matic burner control unit Boiler goes into burnout mode a Check the connection cable or connection between the InfoDisplay an...

Page 49: ...operating phases are shown here e g Standby Burn er OFF etc Menu bar Info key Quick guide BioLyt pellet boiler No adjustments to the boiler control are normally required by the user All the necessary...

Page 50: ...key for longer than 5 sec to start the manual operating mode Setpoint settings for manual operating mode Press the or key display changes to temperature setpoint adjustment mode Use the or key to modi...

Page 51: ...nction by pressing the Cancel key or the Manual operation Chimney sweep key It ends automatically after approx 45 minutes Note To ensure that heat dissipation is taking place press the Emission Measur...

Page 52: ...k Hovalstrasse 11 Telefon 07243 550 400 Telefax 07243 550 17 Carival S r l Via Per Azzano S Paolo 26 28 I 24050 Grassobbio BG Tel 39 035 525069 Fax 39 035 525858 Germany Switzerland Austria Italy Fran...

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