Holiday Neptune 2004 Owner'S Manual Download | Manualshive

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CHASSIS INFORMATION --- SECTION 10 • 367

NEPTUNE 2004

10

The M-100 series Sheppard steering gear requires no maintenance. Using

hydraulic pressure to assist rotating the output shaft of the steering gear provides
power steering. Located at the end of the input shaft of the steering gear is poppet
valve and worm drive. The poppet valve directs the hydraulic fluid pressure to a
type of spool. There are worm drive threads in the center of the spool. When in the
center position, pressurized hydraulic fluid bypasses the spool. When a turn is
made, the poppet valve shifts to one direction or the other, directing the hydraulic
pressure to one side of the spool depending on turning direction. The hydraulic
fluid is then cooled before returning to the reservoir. Inspect for signs of leakage
when performing fluid level checks. Changing the hydraulic filter at regular
intervals will help ensure trouble free operation.

The steering wheel connects to the steering box using a drive shaft. Service the

steering drive shaft universal joints and slip yoke every 30,000 miles or annually.
Remove the steering column cover to access the upper universal joint and slip
yoke. The lower universal joint is accessed from underneath in the generator
compartment behind the front electrical box.

Greasing the Drive Shaft Universal Joints:

1. Check the drive shaft for looseness. If loose or worn, repair the drive

shaft as necessary.

2. Apply the specified grease at the grease fitting on the universal joint.

Apply new grease until the new grease purges from all the seals.

3. If the new grease does not purge from the seals, disassemble and

clean the joint or replace the universal joint. Do not lose any of the
needle bearings.

Greasing the Drive Shaft Slip Yoke and Splines:

1. Check the drive shaft for looseness. If loose or worn, repair the drive

shaft as necessary.

2. With finger, cover the rear air hole so grease flows to the front seal.

Apply the specified grease at the grease fitting on the slip yoke. Apply
grease until new grease purges and forces finger away from the air
hole in the end of the slip yoke. Greasing interval is yearly or every
30,000 miles.

Steering Gear

Steering Column

LUBRICATION POINTS

090349

Slip Yoke

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Summary of Contents for Neptune 2004

Page 1: ...s of use whichever occurs first In addition the Limited Warranty provided by Warrantor covers the steel or aluminum frame structure of the sidewalls excluding slide outs roof and rear and front walls...

Page 2: ...sts so the above limitation may not apply to you Warrantor s Limited Warranty covers defects in the manufacture of your motorhome and defects in materials used to manufacture your motorhome Also see t...

Page 3: ...fect s so that Warrantor can become directly involved in exercising a final repair attempt for the purpose of performing a successful repair to the identified defect s The Warranty Registration form m...

Page 4: ...nd chips or other defects or damage in or to the exterior or finish caused by rocks or other road hazards the environment including airborne pollutants salt tree sap and hail Misuse or neglect acciden...

Page 5: ...ONS PERIOD FROM EXPIRING THESE TERMS AND ALL EXPRESS AND IMPLIED WARRANTY DISPUTES BETWEEN WARRANTOR AND PURCHASER SHALL BE GOVERNED BY THE SUBSTANTIVE LAWS OF THE STATE OF INDIANA WITHOUT REGARD TO C...

Page 6: ...IES ARISING BY WAY OF STATE LAW INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE TERM OF THIS LIMITED WARRA...

Page 7: ...ered good will repairs which shall not alter the express terms of this limited warranty Warrantor may use new and or remanufactured parts and or components of substantially equal quality to complete a...

Page 8: ...d upon the Roadmaster Chassis including by way of example the motorhome manufacturer s design manufacture assembly and or installation of the side walls roof windows flooring electrical system plumbin...

Page 9: ...ENFORCE THESE EXPRESS OR ANY IMPLIED WARRANTY SHALL NOT BE COMMENCED MORE THAN NINETY 90 DAYS AFTER THE EXPIRATION OF THE RESPECTIVE WARRANTY COVERAGE PERIOD DESIGNATED ABOVE THE PERFORMANCE OF REPAIR...

Page 10: ...o these grain patterns some natural light and dark areas may result The beauty lies in these natural variations of color and grain that give each cabinet its own individual charm The beauty of these p...

Page 11: ...Safety 2 Exterior Interior Care 3 Appliances 4 Equipment 5 Water Systems 6 LP Gas Systems 7 Electrical Systems House 8 Electrical Systems Chassis 9 Chassis Information 10 Index pp 417 Sections Neptun...

Page 12: ......

Page 13: ...Dealer Responsibilities 19 Customer Responsibilities 19 SERVICE SUGGESTIONS 19 Prepare for the Appointment 20 Prepare a List 20 Be Reasonable With Your Requests 20 No Looking Over the Technician s Sho...

Page 14: ...spective holders Brand name products of other companies mentioned in this manual are not endorsed by the manufacturer of the motorhome The information contained in this document is intended to reflect...

Page 15: ...d reminders concerning operation of motorhome and or components Indicates INSPECTION Inspection of the motorhome and or its components is required Additional instruction may follow Indicates LUBE Lubr...

Page 16: ......

Page 17: ...e other product lines The Tips may not completely apply to your particular model but information contained therein can be useful Out and About in the Motorhome In time you will develop a knack for spo...

Page 18: ...ministration NHTSA in addition to notifying Monaco If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of motorhomes it may order a...

Page 19: ...ents whether the service is warrantable or out of warranty As a new motorhome owner you are responsible for regular and proper maintenance This will help you prevent conditions arising from neglect th...

Page 20: ...expect to have the motorhome back by 5 00 p m If you list a number of items and must have your motorhome back by the end of the day discuss the situation with the service manager and list items in or...

Page 21: ...ey Number_______________________________________________________ Cooktop Range Model Serial Number _________________________________________________ Located under top burner plate Microwave Model Seri...

Page 22: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 23: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 24: ...r 100 Amp Hr of capacity Black Water Term associated with the sewage holding tank The toilet drains directly into this tank Chassis Battery Powers chassis 12 Volt accessories and starts engine Circuit...

Page 25: ...May apply to some water systems such as water pump accumulator tank etc Cut Out Pressure The pressure level in the air system supply tank which triggers the compressor unload cycle May apply to some w...

Page 26: ...uring electrical resistances Ohm s Law Express the relationship between Volt E amperes I in an electrical circuit with resistance R It can be expressed as follows E IR If any two of the three values a...

Page 27: ...i e the rate of doing work in moving electrons by or against an electric potential Wet Cell Battery A type of battery that uses liquid as an electrolyte This type of battery requires periodic mainten...

Page 28: ...s com Energy Management System Opt Intellitec 800 251 2408 www intellitecsve com Entry Step Kwikee 800 736 9961 www kwikee com Air Bags Firestone 317 818 8600 www bridgestone firestone com Air Conditi...

Page 29: ...obile com Generator Onan 800 888 6626 www onan com Home Theater System Opt Sony 800 222 7669 www sony com Inverter Opt Xantrex Technology 800 446 6180 www xantrex com Leveling Jacks Hydraulic RVA 760...

Page 30: ...800 334 4712 www powergear com Steering Gear Sheppard 717 637 3751 www rhsheppard com Television Sony 800 222 7669 www sony com Television Antenna Winegard 800 288 8094 www winegard com Tires Goodyear...

Page 31: ...356 0766 ext 5 www splendide com Water Filters Flow Pur Flomatic System Inc 800 461 4406 www flowmatic com Water Pump Shurflo 800 854 3218 www shurflo com Wheels Simulators Wheel Masters 800 325 9484...

Page 32: ...r the main web page Under SERVICE link click on MANUAL ADDENDUMS from the drop down menu TECH TIPS Find current and archived tech tips with answers to frequently asked questions at www monaco online c...

Page 33: ...______________________________________________ ________________________________________________________________ ________________________________________________________________ _______________________...

Page 34: ...FOLD CUT ALONG DOTTED LINE FOLD Place Postage Here TECHNICAL PUBLICATIONS PLT 17 MONACO COACH CORPORATION 91320 COBURG INDUSTRIAL WAY COBURG OR 97408 9908...

Page 35: ...PRINT TERMS REPRESENTATIONS By your signature s on this form and in order to induce Monaco Coach Corporation to transfer its Limited Warranty you represent the following 1 That you have received and r...

Page 36: ......

Page 37: ...Tire Pressure Inflation Guideline 71 Goodyear Tire Chart 72 Inspecting Pressure 73 Air Pressure Checklist 75 Supporting When Leveling 76 Tire Vibration 77 Tire Rotation 77 Tread 77 Tire Care 78 Storag...

Page 38: ......

Page 39: ...e condition of the motorhome and the surrounding area for hazards Look high and low when walking around the motorhome The location of the driver s seat in the motorhome is higher and farther to the le...

Page 40: ...s in motion are equipped with safety seat belts Do not occupy beds or any seats that are not equipped with a safety belt while the motorhome is in motion Safety belts are supplied at affixed seating p...

Page 41: ...ingle seat belt on more than one child Failure to comply with these rules can lead to injury or death NOTE Individual states and Canadian provinces may have laws that can exceed the requirements descr...

Page 42: ...the safety seat manufacturer s manual for proper installation and use of a particular brand of safety or booster seat NOTE Individual states and Canadian provinces may prohibit use of a safety or boo...

Page 43: ...n The motorhome will travel safely and comfortably at highway speed limits However it takes more time to reach highway speed When passing another vehicle allow extra time and space to complete the pas...

Page 44: ...ss than upgrade speed or downgrade speed should be attainable within three seconds of a brake application Use a four second rule when following other vehicles at speeds under 40 mph Use a five second...

Page 45: ...y engine has a range of RPM where it produces power most efficiently Fuel Air mixture At a given RPM an engine even with the help of a turbo charger can only pump a given volume of air into the combus...

Page 46: ...Avoid using interior lights while driving They can create a glare on the windshield decreasing visibility Dim the dash lights to a comfortable level to reduce the level of glare Extreme Heat and Hot W...

Page 47: ...rottle when ascending a long hill This wastes fuel and increases engine operating temperature from incomplete combustion Manually shift to a lower gear and use less throttle Fuel will burn more effici...

Page 48: ...to departure several items will need to be prepared Some suggestions are listed below Use the lists as general guidelines when preparing to depart By doing so there is a better chance of not facing p...

Page 49: ...earance lights Check the battery fluid level of Liquid Lead Acid batteries Check all fluid levels on the chassis and generator See Chassis Information section and the generator manual for details Chec...

Page 50: ...rs will swing out and up Caution must be exercised when opening as cargo may shift during traveling When closing the bay doors be sure to keep fingers away from the openings CAUTION Open the cargo doo...

Page 51: ...d for towing light loads and is primarily designed as a recreational vehicle Safety and durability of the hitch receiver requires proper receiver use Avoid excessive towing loads or other misuse of th...

Page 52: ...iving A flat tire is a safety hazard and may cause extensive damage WARNING Be sure weight ratings of the ball mount tow ball and safety chains are equal to or greater than the load The use of an exte...

Page 53: ...monitor displays rear viewing when the transmission is shifted to REVERSE Camera Selector This switch should be left in the CA1 out position CA2 in position is not used in the motorhome Day Night Swit...

Page 54: ...ack in carefully Have the co pilot provide guidance using the five hand signals Use of walkie talkies can also aid in guidance The co pilot will perform just as important a job as the driver When guid...

Page 55: ...t to direct rear of motorhome to the left 3 Co pilot uses both arms and hands parallel with thumbs pointing up and to rear in a waving vertical motion This signals driver to maintain a straight back d...

Page 56: ...he trailer For example If the desired direction of the trailer is left rotate the bottom of the steering wheel left If the trailer moves in an undesired direction use a short pull up method pulling fo...

Page 57: ...ntenance Install proper electrical adapters if anything other than 50 Amp service is provided Operate electrical appliances in sequence when hooked to a limited shore power service Turn shore power ci...

Page 58: ...el for the generator Begin with a full fresh water tank Be sure to fill the hot water tank then top off the fresh water tank Make sure the waste holding tanks are empty When the fresh tank is low the...

Page 59: ...tems such as lights water heater refrigerator and roof air conditioner Operate the water heater on diesel Turn it on about twenty minutes before hot water is needed Once the water is heated it will st...

Page 60: ...erve water while brushing your teeth Chances are a campground without hookups will not have comfortable shower rooms or bathrooms but may only be equipped with primitive facili ties However if it help...

Page 61: ...mps A 13 TV has a 1 7 Amp draw Rope lights 10 ft are a 1 3 Amp draw The porch light is a 2 0 Amp draw One fluorescent dual bulb light has a 2 1 Amp draw One halogen ceiling light has a 09 Amp draw 020...

Page 62: ...grey water valve The water from the grey tank will help flush the solids from the drain hose Disconnect the sewer hose Flush hose with clean water from a non potable hose Store the hose Install the s...

Page 63: ...ff Check the fuel level gauge Check all other dash gauges for operation and correct level indications Departure Checklist Check items in storage bays to make sure shifting or damage of items will not...

Page 64: ...is 10 feet 100 feet and 200 feet from the rear of the motorhome when on a divided highway or one way road On a two way road with traffic traveling both directions the same placement would also be requ...

Page 65: ...nning Refer to Section 10 under Fuel Filters for Priming the Engine Alternative Starting Procedure A weak or discharged battery will not supply the amount of CCA Cold Cranking Amps necessary to initia...

Page 66: ...t least 12 Volts If voltage is sufficient with the Boost switch held down try to start the engine If the engine fails to crank or fails to crank quickly the chassis battery may be depleted and the mot...

Page 67: ...tensive damage fire or injury can occur Obtain help from a qualified technician WARNING The gases around the battery can explode if exposed to flames sparks or other sources of ignition An explosion c...

Page 68: ...e used by towing personnel only Generally if the motorhome ever needs to be towed use the following instructions Secure any loose or protruding parts if the motorhome is damaged Inspect the points of...

Page 69: ...combination of air and the tire casing support the motorhome and its contents The following information concerning tires weighing the motorhome and subsequent tire information are set in the order in...

Page 70: ...so cause poor motorhome handling rapid and or irregular tire wear and an increase in rolling resistance that results in a decreased fuel economy An over inflated tire will reduce the tire s footprint...

Page 71: ...n of the manual The tires of the motorhome are inflated to pressure s appropriate for the actual weight on each axle in the unloaded shipped condition When the motorhome is loaded check and adjust the...

Page 72: ...6550 6810 7070 7320 7580 7830 H D 5840 6070 6395 6540 6770 6940 7210 7610 J S 6415 6670 6940 7190 7440 7610 7920 8270 J D 5840 6070 6395 6540 6770 6940 7210 7610 J S 6415 6670 6940 7190 7440 7610 7920...

Page 73: ...ssure should be within a couple of pounds of each other on the same axle Never let air out of a hot tire When checking the inflation pressure use a high quality truck tire air gauge with an angle dual...

Page 74: ...ire pressures on same axle can cause Uneven braking swerve upon acceleration Steering lead torque steer Reduced handling quality WARNING Driving on a tire with low air pressure can exceed the design l...

Page 75: ...m the valve on one tire 3 Firmly press a tire gauge onto the valve and record reading 4 Add air to achieve recommended air pressure 5 If the tire is over filled release air by pushing on the metal ste...

Page 76: ...tributed on the support block In the case of dual tires distribute the load evenly on blocks for both tires If not properly supported the steel cables in the sidewall of the tires may be damaged and c...

Page 77: ...d adjust inflation pressures for the actual loads of the wheel position Tires are warranted by the tire manufacturer The motorhome manufacturer is not responsible for warranty coverage or tire wear Ti...

Page 78: ...er clamping force when tightened Use any common lubricant typically used for fasteners Examples are motor oil and general purpose lubricating oils Excessive lubricant is not desirable this will not im...

Page 79: ...he nuts in sequence do not tighten them fully until all have been seated Tighten the nuts to 450 ft lbs using the sequence as shown in the illustration The hub mount wheels use two piece flange cap nu...

Page 80: ...ge Move the motorhome every three months to prevent cracking in bulge areas as well as flat spotting from prolonged sidewall strain and tread deflection Cover the tires to block direct sunlight and ul...

Page 81: ...g the terminology and performing proper weighing procedure will help eliminate confusion It is important to understand there are two reasons to weigh the motorhome One to find out the Cargo Carrying C...

Page 82: ...referably on the floor or below in storage compartments Load weight must be distributed as evenly as possible The following is an explanation of commonly used weight abbreviations Gross Vehicle Weight...

Page 83: ...he entire motorhome to fit on the scale which will read the GVW with only one scale recording required A segmented platform scale is designed to weigh only one axle at a time which may require two or...

Page 84: ...84 SECTION 2 DRIVING SAFETY NEPTUNE 2004 Weight Label...

Page 85: ...and D lines 2 for actual Gross Axle Weight GAW and record on chart under Totals Example 14 000 lbs Actual Gross Axle Weight GAW Example 14 000 lbs is not to exceed Gross Axle Weight Rating GAWR Examp...

Page 86: ...early and when the motorhome has not been driven more than one mile Check interval should be in the morning before the drive trip and every morning on extended trips Use a quality truck tire gauge wit...

Page 87: ...his is denoted with a D or S on the Table Single is for the Front axle Dual is for the Drive axle Find the corresponding psi at the top columns to see the corresponding maximum weight capacity for tha...

Page 88: ...Weight Label then weighing the motorhome unloaded without passengers and with a full fuel tank Engine and transmission fluid levels must be full This is known as the Unloaded Vehicle Weight UVW Once...

Page 89: ...curate scale reading and determine the proper tire pressure All slide rooms must be in the retracted position The motorhome must remain as level as possible on the scale even though an axle or side is...

Page 90: ...90 SECTION 2 DRIVING SAFETY NEPTUNE 2004 020254...

Page 91: ...2 91 NEPTUNE 2004 2 23 000 10 000 100 830 9 170 10 83 9 087 40 168 8 919 5 770 8 149 8 149 6 500 6 500 13 000 5 000 4 000 9 000 13 000 4 000 10 000 10 000 20 000 7 100 6 900 14 000 20 000 6 000 23 000...

Page 92: ...92 SECTION 2 DRIVING SAFETY NEPTUNE 2004 020255B...

Page 93: ...DRIVING SAFETY SECTION 2 93 NEPTUNE 2004 2 020263 Weight Record Sheet...

Page 94: ...94 SECTION 2 DRIVING SAFETY NEPTUNE 2004 VIEWS Front Rear 010726c 010725...

Page 95: ...DRIVING SAFETY SECTION 2 95 NEPTUNE 2004 2 Roadside Curbside 010723d 010724e...

Page 96: ...1 9 11 9 11 9 Interior Height 6 6 6 6 6 6 6 6 6 6 Interior Width 94 5 94 5 94 5 94 5 94 5 Exterior Width 100 5 100 5 100 5 100 5 100 5 Tank Capacities Water Heater 10 gal 10 gal 10 gal 10 gal 10 gal G...

Page 97: ...attery is correctly connected the smoke alarm is operating The LED will flash every minute showing the battery is supplying power A load alarm will sound when a production of combustion is sensed NOTE...

Page 98: ...the warranty period and the terms indicate the nature of the problem return the unit to your dealer Smoke detectors beyond the warranty period cannot be economically repaired The LP Gas detector is r...

Page 99: ...gnes propellants used in spray cans and cleaning solvents In some cases vapors from the glues and adhesives used in the manufacturing of the motorhome may also cause the detector to alarm for several...

Page 100: ...nal determine and repair the source of the leak CAUTION Do Not re enter until the problem is corrected Potential Sources of LP Gas Leaks within the Motorhome Cooktop Burners Water Heater Oven Defectiv...

Page 101: ...teless gas that binds with hemoglobin reducing the body s ability to absorb and carry oxygen to vital organs Even low levels of CO have been known to cause brain and other vital organ damage in unborn...

Page 102: ...alerting the build up of potentially dangerous levels of CO Once the unit is powered it will run through a brief warm up and self check prior to monitoring for CO gas There are no switches that can ac...

Page 103: ...rm horn will sound continuously until the RESET switch is pressed Alternating red and green indicates a malfunction alarm When the alarm sounds have the detector and the motorhome checked by an author...

Page 104: ...ppm Four beeps and four red flashes indicate greater than 200 ppm NOTE Memory is erased when power is disconnected for 15 seconds Use a vacuum cleaner to remove dust or any other buildup on the detec...

Page 105: ...tinguisher malfunction Invert and shake extinguisher monthly An egress window is designated for use as an exit in the case of an emergency Inside the motorhome the egress window is easily identified b...

Page 106: ...106 SECTION 2 DRIVING SAFETY NEPTUNE 2004 NOTES...

Page 107: ...aning 123 Vinyl Floor 125 Laminate Floor Opt 125 SHOWER 126 CEILING 126 WALL COVERINGS 126 WOOD CARE 128 COUNTERTOPS 131 Solid Surface 131 Laminate 132 WINDOWS 132 Condensation 132 WINDOW TREATMENTS 1...

Page 108: ......

Page 109: ...the exterior paint finish can be extended if properly cared for Periodic cleaning will help preserve the paint finish The motorhome is painted with a base coat clear coat system The clear coat is a p...

Page 110: ...rriers are available today that may be applied to the clear coat glazes waxes polishes rubbing compounds or combinations of these products INFORMATION When selecting a product for use follow the produ...

Page 111: ...ler perform the task Road oil will cause deterioration of the rubber Dirt buildup will help hold chemicals in the air next to the tire and will also cause deterioration When cleaning any rubber produc...

Page 112: ...ots 4 Use a high quality non abrasive polish to remove stubborn road tars insects or hard to remove deposits 5 To protect the appearance surface on wheel covers wax the cleaned surface with a high qua...

Page 113: ...recreational vehicle parts suppliers Listed below are some of the more common sealants and the areas in which they are used Approved sealants are available at service centers and authorized dealers W...

Page 114: ...ot to fill holes or other imperfections Black urethane comes in a tube and it applies much the same way as silicone Clean up using solvents such as paint thinner Gloves are required as this material i...

Page 115: ...Johnson Paste Wax This will require extensive buffing and rubbing Some gauges may use glass lense that should be cleaned using a glass cleaner others will use plastic or plexiglass lenses When cleani...

Page 116: ...cleaning agent to remove the overall soil Many household cleaning solvents are harmful to the color and life of a fabric Cleaning only by a professional furniture cleaning service is recommended To p...

Page 117: ...mild soap or detergent in water not to exceed 160 F No bleach or fabric softener Drying Use low temperatures a synthetic setting of 85 F to 90 F maximum should be used Do not exceed three to five min...

Page 118: ...im 50 Cotton 50 Polyester S Exotica Grape BR Pillow BR Accent 50 Cotton 50 Polyester S 20005 AMB BURG Olive Fringe Decorative Pillow Trim 100 Polyester Vacuum Only Illusion Rush Sand Vinyl Vinyl W S T...

Page 119: ...available mild detergents in accordance with the manufacturer s instructions Mr Clean or Fantastik Full strength rubbing alcohol or mineral spirits may be tried cautiously as a last resort on very stu...

Page 120: ...nly small quantities while in a well ventilated area Exercise proper caution by notifying any persons in the area Keep away from any ignition source Always wear protective gloves Latex Paint Fresh pai...

Page 121: ...eft untreated Frequency of cleaning and procedures used depend upon the amount of use and the environmental conditions in which the vinyl is subjected Tears or holes in the vinyl can be temporarily co...

Page 122: ...piece of tissue and apply the solution prepared by step 1 do not apply too much Cover it with polyethylene film to prevent the solution from drying 3 Remove the tissues occasionally to check on the co...

Page 123: ...carpet cleaner FLOORS Carpet Cleaning A B C D E F G H I Use the solution specified in order from 1 8 until stain is removed DRY CLEANING FLUID NAIL POLISH REMOVER DETERGENT SOLUTION WARM WATER VINEGA...

Page 124: ...tap water E Vinegar Solution One cup white vinegar to one cup water F Ammonia Solution One tablespoon household ammonia to one cup water G Call Professional Additional suggestions special cleaning ch...

Page 125: ...he flooring is a high pressure laminated flooring designed to be incorporated as a floating floor Flooring material is constructed of three main components The surface similar to many countertops cont...

Page 126: ...at most recreational vehicle supply stores The ceiling of the motorhome can be a variety of materials or fabrics many of which require little or no care or maintenance Hardwood Vinyl and Decorated Pan...

Page 127: ...est the cleaning agent on a small inconspicuous portion of the wallcovering to make sure that the cleaner does not affect the color or gloss of the wall covering Stain Removal Procedures for Specific...

Page 128: ...ssive dampness dryness heat or cold can damage solid wood finishes Sunlight can change the color or age the wood Never allow moisture or spills to stand always blot dry immediately Solvents alcohol na...

Page 129: ...rk it usually means either that the scratch goes through the stain into the wood or that the varnish is flaking off Dents Dents are the result of wood fibers being crushed and compressed Dents can be...

Page 130: ...the scratch has been hidden polish or wax the entire area Deep scratches should be repaired and finished by a professional Re staining the wood If bare wood is visible at the bottom of the scratch th...

Page 131: ...ecessary Removing Cuts and Scratches Because the beauty of the surface goes all the way through the Solid Surface countertops are completely renewable Use the following instructions to remove minor cu...

Page 132: ...le air space When the temperature reaches the dew point the water vapor in the air condenses and changes to liquid form Controlling Moisture Condensation Reduce or eliminate interior moisture condensa...

Page 133: ...ded Blot gently to avoid creasing In a dusty environment the blinds may need to be cleaned regularly using a sponge or dampened soft cloth Use warm not hot water and a mild detergent The mild detergen...

Page 134: ...eads by means of microscopic spores borne on the wind and is found everywhere life can be supported Due to the fact mold spores are present in all types of environments motorhome construction is not a...

Page 135: ...including skin irritation watery eyes runny nose coughing sneezing congestion sore throat and headache Individuals with suppressed immune systems may risk infections Some experts contend that mold ca...

Page 136: ...ghly dry any wet surfaces or material Do not let water pool or stand in the motorhome Promptly replace materials that cannot be thoroughly dried 5 Inspect for leaks on a regular basis Look for discolo...

Page 137: ...ll crumbs from areas where food is regularly prepared and eaten Garbage should be placed in a sealed container and removed to an outside receptacle daily Only put out pet food that will be immediately...

Page 138: ...caught seek assistance in identifying the insect and determining what will be required to remove the infestation Regularly inspect the exterior of the motorhome for signs of a budding wasp nest and p...

Page 139: ...ard to remove and will leave stains Prevent permanent staining to the motorhome roof by regularly cleaning the surface to remove all bird droppings Damage from Pest On one occasion a motorhome owner i...

Page 140: ...operation premature component wear or component failure resulting in breakdown Maintenance schedules are usually performed at certain mile or time intervals When performing high level procedures lower...

Page 141: ...or an intended application Some grease compounds are manufactured for multi use application These are acceptable if the grease rating is in accordance with the manufacturer s recommended lubricant typ...

Page 142: ...y washed When preparing to use a high pressure grease gun thoroughly clean all Zerk grease fittings before applying new lubricant Keep paper towels or disposable rags handy when greasing When lubricat...

Page 143: ...grease fitting failing to lubricate the component Wrap the nozzle with a paper towel or rag to prevent contamination and accidental soiling of other areas If the component does not accept grease the...

Page 144: ...witch Batteries should be stored fully charged Batteries stored in a discharged state will readily freeze If possible park the motorhome so that the batteries are accessible for charging or changing w...

Page 145: ...ty readings of 60 or greater will allow the accumulated moisture to remain for extended periods of time If the motorhome is stored in a location where AC power is not available Turn off all appliances...

Page 146: ...face allowing better ventilation under the motorhome Storage buildings with concrete floors or heated storage facilities greatly reduce the amount of moisture accumulation and protects the motorhome f...

Page 147: ...brake drums or rotors have only a light coating of dust from the brake lining friction material The brake dust is the only thing protecting the bare metal surfaces from rusting Only regular brake app...

Page 148: ...s Batteries Add distilled water and recharge if needed Disconnect the cables Remove the batteries and store them in a cool dry place Check and recharge as needed Never park the coach where the battery...

Page 149: ...light and emergency flasher Operate the dash air conditioner If the air conditioner does not work or the compressor makes an unusual noise have the system checked by a qualified air conditioner techni...

Page 150: ...eeded The test can also verify if the regulator is faulty and should be replaced Have the LP Gas tank inspected Operate each LP Gas appliance Observe all burner pilot flames for proper color and size...

Page 151: ...EXTERIOR INTERIOR CARE SECTION 3 151 NEPTUNE 2004 3 NOTES...

Page 152: ...152 SECTION 3 EXTERIOR INTERIOR CARE NEPTUNE 2004 NOTES...

Page 153: ...CONDITIONER ROOF 176 Operation 177 FURNACE 177 Operation 178 If the Furnace Fails to Light 180 WATER HEATER 180 Before Using the Water Heater 181 Operation 182 Ignition Module Function 183 Thermostat...

Page 154: ......

Page 155: ...g or death Operating an LP Gas appliance with inadequate ventilation or partial blockage of the flue can result in carbon monoxide poisoning Do not store flammable liquids such as lighter fluid gasoli...

Page 156: ...n of the cooling unit Damage is cumulative and irreversible WARNING Do not use the refrigerator if there is an ammonia smell inside or outside of the refrigerator or if a yellowish substance appears i...

Page 157: ...then release The TEMP SET button controls the temperature adjustment of the freezer and the fresh food compartment The temperature adjustment that you select does not change if the mode of operation...

Page 158: ...not available to the refrigerator 1 If AUTO and AC bars appear in the center display it means 120 Volt AC power is available to the refrigerator The refrigerator is operating on AC electric power 2 I...

Page 159: ...temperature To adjust push and hold the TEMP SET button Number 9 is the coldest setting MODE Button Controls the operation mode of the refrigerator Push and hold the MODE button to select between Aut...

Page 160: ...d temperature Four Door Refrigerator ON OFF Button Turns the refrigerator on or off Push the ON OFF button to start the refrigerator in Auto mode Push and hold the ON OFF button for two seconds to shu...

Page 161: ...ant before opening the doors Allow the refrigerator 24 hours of operation before actual use to help it get a head start with the refrigeration process A box of open baking soda will help absorb food o...

Page 162: ...is discontinued 3 The refrigerator fails to light on LP Gas or fails to light after a period of operation 4 Door is open longer than two minutes 5 The circuit board detects a failure displaying a code...

Page 163: ...on use Over time the BTU rating of the flame can change affecting the refrigerator s performance Ambient temperature and humidity can also affect performance and function The BTU rating lowers when o...

Page 164: ...s supply line prevents the burner from ignition on propane gas a fault code will appear in the display window Push the MODE button and the refrigerator will start a 30 second trial for ignition During...

Page 165: ...any other sharp instrument to remove ice from the freezer as they can puncture the system The microwave oven is operated from 120 Volt AC supplied by shore power the generator or the inverter Microwav...

Page 166: ...the tray in warm sudsy water or in a dishwasher Clean the roller guide and oven cavity floor regularly to avoid excessive noise Wipe the bottom surface of the oven with mild detergent water or window...

Page 167: ...for several minutes Let cool in the oven for several minutes Some food wrappers may be foil lined Check the wrapping carefully before cooking or heating A small amount of foil is acceptable if it is n...

Page 168: ...required for cooking and add time as needed For popcorn follow product instructions and carefully monitor for the duration of popping time Cover the food while cooking to prevent splatter and reduce...

Page 169: ...se it The oven should only be adjusted or repaired by qualified service personnel INFORMATION Refer to the Owner s Manual for maintenance tips and other information Be sure to register the microwave o...

Page 170: ...stains or spills When cleaning the touch pad open the door to prevent accidental operation Use mild soap and water with a soft cloth Avoid using excess amounts of water on the touch pad The turntable...

Page 171: ...not touch glass with lamp ON Never use the light for prolonged periods such as a night light Grease Filters Operating the oven without the grease filters in place can damage the microwave Grease filt...

Page 172: ...lor or carbon on the bottom of a pot or pan The cooktop will operate when the following conditions are met 1 The primary LP Gas valve on the LP Gas tank is open 2 The battery cut off switch is on 3 Th...

Page 173: ...he cooking surface is in operation Do not cover the oven vent openings while the oven is in operation WARNING Do not heat the motorhome interior with the cooktop or oven Gas combustion consumes oxygen...

Page 174: ...urfaces as soon as possible after boil overs or spillovers Use warm soapy water to clean the burner grates cooktops painted surfaces porcelain surfaces stainless steel surfaces and plastic items on th...

Page 175: ...the porcelain call Hopes Cultured Marble Polish at 800 325 4026 The cooktop range oven is operated and maintained the same as the cooktop only with an oven This option allows for a wider variety in fl...

Page 176: ...ner is similar to the dash air conditioning or a household type refrigerator functioning as an enclosed system The refrigeration process repeats in a cycle Refrigerant is drawn into the compressor and...

Page 177: ...COOL Move the FAN switch to ON Set the thermostat to the desired temperature Use the HIGH or LOW switch to set desired fan speed NOTE The thermostat in the bedroom performs the same function as the l...

Page 178: ...switch to FURNACE Set the FAN switch to AUTO Set desired temperature WARNING IF YOU SMELL GAS extinguish all open flames and turn off the main gas supply Liquid propane is a highly volatile extremely...

Page 179: ...r noises or has an unusual odor when operating have the furnace checked or serviced If the blower fails to operate after verifying the batteries are charged and fuses are good use a coin or screwdrive...

Page 180: ...AC uses a heating element similar to the type used in a house water heater The 120 Volt AC method is efficient if shore power is available An automatic ignition circuit board operated by 12 Volt DC c...

Page 181: ...ter until the water system is purged of air After the system pressurizes inspect the water heater and water system for leaks CAUTION After purging the water lines and water heater air may still be pre...

Page 182: ...ter the third attempt the circuit board will lock out and the indicator light on the switch will glow steady Check the level of LP Gas in the tank and make sure the primary LP Gas valve is on Cycle th...

Page 183: ...The thermostat controls the power to the module board At 130 F the thermostat will open extinguishing the burner If the thermostat fails a High Temperature safety limit switch will open The safety swi...

Page 184: ...ir pocket will have to be replaced utilizing the following procedure CAUTION Ensure the water heater tank is cool prior to making any check of the valve Re establishing the Air Pocket Step 1 Turn OFF...

Page 185: ...he Pressure Temperature relief valve until the pressure has dropped Avoid opening the Pressure Temperature valve manually as collected minerals may cause the valve to leak continually The valves can b...

Page 186: ...r cold 2 A 1 in waste water drain line with threaded cap P trap and an automatic vent cap This will drain the waste water into the grey water holding tank 3 A 120 Volt AC receptacle located in the com...

Page 187: ...burning appliances CAUTION Do not use the washer dryer while traveling Suspension movement combined with the weight of the drum while in the wash cycle can damage the internal components of the washer...

Page 188: ...knob to Dry Dryer fan should begin and drum should rotate both directions 8 Set the selector knob to Reset Wait five seconds 9 Set the Dry Time knob to zero The Auto Dry light should go off 10 The do...

Page 189: ...asher through a complete cycle using hot water Repeat the process if necessary Remove hard water deposits using only cleaners labeled as washer safe Wipe the inside of the washer dryer door with a sof...

Page 190: ...the Washer Dryer Using RV Antifreeze Two methods of introducing antifreeze to the water system can be used Add antifreeze directly to the water tank or use a separate container of antifreeze with wate...

Page 191: ...4 APPLIANCES SECTION 4 191 NEPTUNE 2004 NOTES...

Page 192: ...192 SECTION 4 APPLIANCES NEPTUNE 2004 NOTES...

Page 193: ...Bedroom Slide Out 206 AWNINGS 207 Slide out Cover 207 Patio Awning 208 Front Door Awning 211 Awning Care Maintenance 212 FANS 213 Bedroom Fan 213 Exhaust Fan Opt 214 POWER SHADE OPT 215 SLIDING DOOR...

Page 194: ......

Page 195: ...t when illuminated indicates the step circuits are active and drawing current from the chassis battery Operating the Electric Entry Step 1 With the entrance door open turn the step switch on 2 Close t...

Page 196: ...lean the step before performing lube maintenance This may require using a stiff nylon bristle brush and automotive detergent Allow the step to thoroughly dry Use Kwik Lube Spray Lubricant or equivalen...

Page 197: ...7 NEPTUNE 2004 5 030855b Lubricate pivot points thoroughly with Kwik Lube Spray Grease or equivalent Work step several times allowing lubricant to work into pivot point surfaces Repeat as necessary Re...

Page 198: ...tructions in the stepwell area Do not operate the stepwell cover while standing in the stepwell area Adjustments The air solenoid is located in the front of the motorhome behind the generator door mou...

Page 199: ...entry door Upper and lower latches should be evenly timed Press on the entry door to check for further movement of the door The entry handle should operate with little effort to open the entry door Ex...

Page 200: ...tic Polish 1 and 2 Mirror Glaze Plastic Polish and Plexus Adjusting the Screen Door Loosen the chrome bolts on the hinge side of the screen door two on the top and two on the bottom The steel hinge ha...

Page 201: ...oom leaks fully retract it If necessary tape the exterior opening closed with duct tape until repairs to the motorhome can be completed Open a window or a vent to equalize pressure during slide out op...

Page 202: ...lly extended a change in motor sound indicates extension The slide out drive motor will not stop automatically the switch must be released If equipped extend additional slide out rooms Level the motor...

Page 203: ...p the slide out room release the switch To continue the room movement push and hold the switch in Release the switch Install lock bar for travel NOTE Be sure you have sufficient clearance on the insid...

Page 204: ...tor will stop automatically Level the motorhome with the leveling system WARNING Firmly latch all cabinet doors adjacent to the bedroom slide out before extending or retracting the room Damage to door...

Page 205: ...the slide out usually located on the monitor panel or on the bedroom wall Clear all people pets and objects from the slide out room path Press and hold the switch in the IN position The slide out roo...

Page 206: ...n the slide out switch is pressed follow these simple steps to manually override the slide out room Manual Override for Bedroom Slide out 1 Lift up the mattress and unscrew baseboard to gain access to...

Page 207: ...g full coverage when the slide out achieves maximum extension NOTE Water may pool on top of the extended cover As the slide out is retracted the water is removed when the cover retracts Retract room s...

Page 208: ...nly about six turns are needed This will allow the support brace to move freely 2 Unlock the travel lock by using one hand to squeeze inner and outer arm to remove tension from storage lock Push up on...

Page 209: ...the support brace is latched through in the hole in the end cap 4 If equipped with Canopy Clamps fasten the clamps at this time 5 Using the arm extension lock handle the awning can be hoisted upwards...

Page 210: ...age to the awning or motorhome may otherwise occur Using the Carport Feature 1 Unlock and extend the awning as described under To Unlock the Patio Awning and To Extend the Patio Awning 2 Unlatch the b...

Page 211: ...hile holding on to the strap 7 Place the hook end of awning rod into pull strap loop to assist in retracting the awning Make sure pull wand does not slip out of pull strap loop allow the awning to rol...

Page 212: ...p slightly to opposite side allowing awning to roll back up into position CAUTION When the awning is at full extension do not allow the awning to snap back into the retracted position Personal injury...

Page 213: ...from the awning freezing In the event the slide out room is extended in snow sleet ice or freezing rain conditions it is recommended to clear the awning and ensure free movement prior to retracting th...

Page 214: ...n Open the vent cover using the OPEN CLOSE knob Set the fan switch to ON Select the desired fan direction to IN OUT Select the desired fan speed on the Speed Control dial 0 OFF 1 LOW 2 MEDIUM 3 HIGH S...

Page 215: ...the shaded side of the motorhome to obtain the maximum air flow especially on hot sunny days Close all the roof vents The area between the open window s and the Fantastic Vent supplies the maximum air...

Page 216: ...ea Cushions are not removable NOTE All Flexsteel sofas will have a locking mechanism that must be released to convert the sofa to a bed Several optional sofas that can be installed Sofa Bed Magic Bed...

Page 217: ...nzip the corner of the mattress labeled Air Valve Access to access the valve 4 Ensure the valve is locked firmly in place 5 Open the cap on the valve 6 Place the pump on the valve and turn turn lockin...

Page 218: ...tical position Reverse the procedure to convert back to a dinette table When the dinette booth is in the table configuration it is possible to slide tabletop from the front to the rear along the wall...

Page 219: ...ts may not hold the mattress platform in the open position Components used to make up the entertainment systems are carefully selected to provide the highest quality in audio and visual enjoyment Ther...

Page 220: ...s equipped with a video selector box that has six inputs and four outputs Television Front Lockout Feature The motorhome is equipped with a remote control color television The ignition switch controls...

Page 221: ...case no amplification or even lowering the antenna may improve the picture NOTE Do not move the motorhome with antenna in the raised position it can be damaged by tree limbs or wires WARNING Do not ra...

Page 222: ...should be present Perform the same test procedure on the center conductor Proper electrical coax operation should indicate continuity from the center conductor at one end to center conductor at other...

Page 223: ...ough the Home Theater system The Home Theater system also has AM FM and will play music Compact Disc as well as being the DVD Player Bedroom TV Flat Screen Optional A 20 inch flat screen television ca...

Page 224: ...ntenna power supply Self resetting fuses used in antenna power supply prevent failure caused by shorted connections Video switch allows for independent viewing of signals at different TVs with a recor...

Page 225: ...s such as game consoles camcorder etc on the main TV press the AUX button above the area marked Main TV Follow the same procedure for TV 2 Recording Using VCR To record programming from the Antenna Ca...

Page 226: ...BUTTON SEL This button is used to select the audio function volume treble bass balance or fade to be adjusted using the Level Control Pressing the Select button once will set the unit for volume adju...

Page 227: ...n is used to mute the volume from the system By pressing the button the indication MUTE will appear on the display panel and the volume will be muted Pressing the Mute button again will return the vol...

Page 228: ...station is now set into that pre set memory position The station can now be recalled at any time by pressing that button 4 Repeat the above procedure for the remaining five pre sets on that band and...

Page 229: ...F This unit can be set so that either the clock time or radio frequency CD player functions will normally appear on the display panel Pressing the Time Frequency Selector button when the radio frequen...

Page 230: ...minate 5 Water Heater Switch Applies 120 Volt AC power to the water heater if it is prefered to operate the water heater with 120 Volts 6 Battery Test Switch A two position test switch used to provide...

Page 231: ...EQUIPMENT SECTION 5 231 NEPTUNE 2004 5 NOTES...

Page 232: ...232 SECTION 5 EQUIPMENT NEPTUNE 2004 NOTES...

Page 233: ...resh Water 243 WASTE WATER SYSTEMS 244 Proper Waste Disposal 244 What Not to Put in Waste Holding Tanks 244 Waste Drain Sewage Tanks 245 Waste Drain Hose 245 What to Put in Holding Tanks Black Tank 24...

Page 234: ......

Page 235: ...e This way a good shower uses a couple gallons of water or less There is plenty of water to meet personal needs once habits are adjusted WARNING Water is electrically conductive Do not use any electri...

Page 236: ...ble hose and adapter for dumping the waste holding tanks The motorhome is equipped with a monitor panel to aide in managing the storage tanks A monitor panel is part of the main System Control Center...

Page 237: ...ent This compartment consists of the city fresh water fill inlet the water pump the dump valve controls the tank flush inlet an exterior hose bib shower sprayer and the sewage hose storage box WATER S...

Page 238: ...he water at the water source The water entering the fresh tank should be audible as the fresh water tank fills 5 Locate the monitor panel Press the switch marked Test to determine the water tank level...

Page 239: ...TION Some water sources develop high water pressure particularly in mountainous regions High water pressure is anything over 55 psi pounds per square inch Excessive water pressure may cause leaks in w...

Page 240: ...are loose Many symptoms can be resolved by tightening the hardware Check the following items The water pump will not start or blows the fuse Check the electrical connections fuse or breaker main swit...

Page 241: ...hose in the galley sink area Remove the top and bottom fittings from either the hose or filter Connect top and bottom fittings to the filter to purify the system Store diverter hose for use when winte...

Page 242: ...water hookup Adjust the temperature of the shower by adjusting the hot and cold water flow If the shower is not going to be used for a time drain the water out of the hose especially in cold weather...

Page 243: ...rmful bacteria viruses and slime forming organisms Concentrations higher than 50 PPM may damage the water lines and or tanks Another method of introducing the chlorine bleach would be to multiply the...

Page 244: ...antifreeze ammonia alcohol or acetone in holding tanks Some chemicals will dissolve plastic Do not put large table scraps in the tanks They could get stuck in or damage the valve seals Do not flush f...

Page 245: ...m Drain the grey water tank Using this sequence helps flush solids from the sewer hose When traveling it is recommended both holding tanks be empty or less than half full A flexible three inch sewer h...

Page 246: ...tank with water mixed with an odor controlling chemical These chemicals are readily available at most RV supply stores Pour the chemicals into the holding tank through the toilet Add approximately th...

Page 247: ...water in the shower or sinks 3 Use the monitor panel to observe tank fluid levels When the grey tank is 50 full stop filling the tank 4 Open the black water valve Allow the black tank to drain 5 Use...

Page 248: ...rol odor Follow the chemical manufacturer s directions NOTE Dump the black tank before driving The toilet operates from either fresh water tank or city water supply The water pump must be turned on or...

Page 249: ...oset flange and toilet Check flange screws making sure they are snug Do not over tighten screws If leak continues remove toilet and check flange height Adjust if necessary to 7 16 above floor Replace...

Page 250: ...ean outs in the event the line must be snaked out WARNING Most chemical mixtures for holding tank odor control are poisonous Follow the product manufacturer s directions and warnings when using any ho...

Page 251: ...te and the water system will not be used winterize the water system using potable antifreeze When the tanks are dumped additional potable antifreeze will need to be added to the storage tanks CAUTION...

Page 252: ...can be found at most RV supply stores When hooked to the water lines the pressure should not exceed 40 psi Higher pressure can damage the lines 1 Empty and flush the holding tanks 2 Drain the fresh wa...

Page 253: ...ush the holding tanks 2 Remove the water filter elements and re install the water filter housing 3 Remove the drain plug from the front of the water heater At the back of the water heater turn the wat...

Page 254: ...TIES CHART NOTE This chart reflects product specifications available at the time of printing Therefore any floor plans introduced thereafter may not be reflected in the chart All other information con...

Page 255: ...WATER SYSTEMS SECTION 6 255 NEPTUNE 2004 NOTES 6...

Page 256: ...256 SECTION 6 WATER SYSTEMS NEPTUNE 2004 NOTES...

Page 257: ...3 LP GAS EMERGENCY PROCEDURES CHECKLIST 263 LP GAS TANK 264 Tank Capacity 264 Tank Filling 264 LP Gas Tank Operation 265 LP GAS FUNDAMENTALS 266 LP GAS REGULATOR 268 LP GAS HOSE INSPECTION 271 LP GAS...

Page 258: ......

Page 259: ...nent at a time For example turn off the furnace while using the range If LP Gas is going to be used in higher elevations or cold climates for a long period of time have an authorized service person ad...

Page 260: ...ulfated batteries rotten egg odor will also sound the alarm When this occurs reset the detector to stop the alert sound About the LP Gas Detector It is important to be aware of the difference between...

Page 261: ...rwise interrupted the detector will not operate The LP Gas leak detector has a self check circuit which runs at all times while the detector is powered In the event that the circuitry fails a failure...

Page 262: ...e detector is in alarm mode 1 The red LED will continue flash and the alarm will beep every 30 seconds until the gas level has dropped to a safe level 2 The LED will flash green until the end of the M...

Page 263: ...ion for the monitor panel is red this would indicate a critical warning If you smell gas a rotten egg or sulfur smell at any time perform the following steps immediately Shut off gas appliances Manual...

Page 264: ...if the tank is new and being filled for the first time When the tank is filled to the proper level there is space available for the conversion of liquid into gas If a tank is over filled it may cause...

Page 265: ...r flammable liquids inside the motorhome Keep open flame and spark producing materials away from the LP Gas area Shut off all appliances and the primary LP Gas tank valve located on the LP Gas tank un...

Page 266: ...Every time the remote hook up is used check for gas leaks on all connections If a leak is detected turn off the primary valve at the main LP Gas tank Contact a qualified service center for the necessa...

Page 267: ...Point 842 F Basic Facts About LP Gas LP Gas detectors are a federal requirement on all LP Gas equipped recreation vehicles LP Gas is a by product produced by refining oil Odor is added to LP Gas afte...

Page 268: ...here is no liquid remaining in the tank Temperature affects action of the liquid to vaporize If temperature of the liquid is 44 F the liquid remains stable with tank pressure about 0 psi If liquid tem...

Page 269: ...nd and cool condensing moisture in the gas The moisture will freeze which can build up and partially or totally block the vent The possibilities of freeze up are greatly reduced with the two stage reg...

Page 270: ...amount of pressure needed to raise the column of water 11 represents 11 Inches of Water Column WARNING Do not attempt to adjust the regulator it is preset at the factory If adjustments need to be made...

Page 271: ...Consequently the uniformly pricked cover should not be viewed with alarm 2 Damage to the textile reinforcement or wire braid is cause for hose replacement Wire braid reinforced hose which has been kin...

Page 272: ...It is recommended an authorized dealer or authorized service technicians perform any gas distribution work When removing or servicing any gas appliance manually close the primary shut off valve locate...

Page 273: ...time a tank of LP Gas will last Generally LP Gas appliances do not operate continuously An example would be the typical cycling of the furnace or water heater Determining how long a tank of LP Gas wi...

Page 274: ...ired testing and inspection procedures and in the construction of the containers Both tanks and cylinders are required to undergo pressure testing and inspections however the procedures for how they a...

Page 275: ...combustion yellow flame instead of a blue flame or soot is present contact a service technician immediately Improper combustion can cause carbon monoxide buildup which is potentially fatal Maintenance...

Page 276: ...276 SECTION 7 LP GAS SYSTEMS NEPTUNE 2004 NOTES...

Page 277: ...CI BREAKERS OUTLETS 291 Energy Management System 50 Amp Opt 292 DISTRIBUTION PANEL HOUSE 12 VOLT DC 296 FUSES 296 Tools of the Trade 297 Knowing When to Say When 297 BATTERIES 298 How They Work 298 St...

Page 278: ......

Page 279: ...recommend consulting your dealer for assistance to ensure continued integrity and safety of the electrical system Please note that any modifications may void the warranty WARNING Water is electrically...

Page 280: ...e battery power to invert to 120 Volts AC The second function of the inverter charger is to use 120 Volts AC power supplied from either shore power or the generator and convert it to 12 Volts DC power...

Page 281: ...verter make sure all the appliances are off to avoid flash damage to the electrical system contacts WARNING Keep fingers away from metal contacts of the shore plug end Avoid standing in water when mak...

Page 282: ...tarting air conditioners or other large AC loads In the instance 50 Amp service is not available use caution not to overload the supplied shore service breaker Operate appliances and outlets in sequen...

Page 283: ...supply conductor a neutral and a safety ground 30 Amp shore service is limited to 24 continuous amps 20 Amp shore service is limited to 16 continuous amps Electrical Adapters There are many different...

Page 284: ...will begin to disengage at approximately 90 Volts AC Operation at this voltage may damage the transfer switch appliances or other items plugged into outlets Start the generator and disconnect from sho...

Page 285: ...perienced personnel should adjust the LP Gas supply pressure The generator is located in the front compartment of the motorhome The generator can be started from the following locations The generator...

Page 286: ...ust gases from entering the motorhome The engine exhaust contains carbon monoxide which is an odorless and colorless gas Carbon monoxide is poisonous and can cause unconsciousness and or death Inspect...

Page 287: ...wer to decrease Power decreases at approximately 3 of the rated power each 1 000 feet 305M of increase in elevation above sea level It may be necessary to operate fewer appliances at the same time whe...

Page 288: ...ected before resuming operation If use of the generator is infrequent exercise the generator once a month by operating it at approximately half the maximum rated output for two hours This exercise wil...

Page 289: ...he different items or loads An electrical load is any item or device that will use current when supplied with an electromotive force Should a breaker trip from over current use or a short circuit cond...

Page 290: ...t point This electric principle should be kept in mind when using anything other than 50 Amp shore service and using appliances with electric motors such as air conditioners When using outlets care sh...

Page 291: ...on the neutral white wire If just a small amount of the current comes back on the safety ground wire the electronics will trip the breaker or outlet stopping the flow of electricity The amount of cur...

Page 292: ...olt circuit breakers Two of these breakers located in the two center positions is the 50 Amp breaker that acts as the main input protection for each of the lines supplying the remainder of the branch...

Page 293: ...ture is disabled and all control relay contacts are closed energizing all of the controlled loads The control Module sends a signal to the display panel causing the load meter to display actual load c...

Page 294: ...te minimum delay period after a load is shed before the load will be turned on again to prevent air conditioners from turning on with a head pressure Three Hour Averaging The RVIA Recreational Vehicle...

Page 295: ...ur service type LEDs indicate the source for 120 240 Volt AC power Three of these sources are automatically detected and indicated by the EMS Generator Service 50 Amp Service and 30 Amp Service The 20...

Page 296: ...d then collapses when the power supply is cut The result is a discharge that can reach tens of thousands of volts for a short time period Care should be used when working with this voltage as current...

Page 297: ...problems than being armed with tools and going in an unknown direction Good intentions can lead to major problems The second item to consider is if something will cause more grief by being dealt with...

Page 298: ...into solution with the distilled water A battery left in a low or discharged state will cause the acid to sulfate In attempting to recharge the battery the acid has become hardened and no longer will...

Page 299: ...ctrolyte level should be approximately 3 8 below the well to allow room for expansion while the battery is being charged Over filling the battery will allow the electrolyte solution to boil or gas out...

Page 300: ...ny styles are available from types with cylinder graduation shown in the illustration to types with floating balls Hydrometers can be purchased from most auto parts stores The hydrometer tests the bat...

Page 301: ...a predetermined length of time equal to that particular battery s rating This machine is usually an adjustable carbon pile that can vary the load being applied to the battery s while monitoring volta...

Page 302: ...ate in the plate material solidifies and cannot reenter the electrolyte When a battery is left in a discharged state the lead sulfate will crystallize Charging the battery does not move the crystalliz...

Page 303: ...an electric pump The pressure in psi pounds per square inch that a pump delivers is like a battery s voltage The volume of water in GPM gallons per minute is like the electrical current Look at a 12 p...

Page 304: ...is spent so maintaining voltage becomes possible With no loads the discharged electrolyte will be capable of producing close to the rated voltage but only after a period of time has elapsed for enoug...

Page 305: ...rom the battery when inverting 12 Volts to operate the 120 Volt item There is also a small efficiency loss of about 10 when inverting For example When using the inverter to operate an AC electrical it...

Page 306: ...epth of Charge 12 66 1 265 100 0 12 45 1 225 75 25 12 25 1 190 50 50 12 05 1 145 25 75 11 90 1 100 0 100 Battery State of Charge vs Voltage Specific Gravity Voltage Reading Battery fully charged at re...

Page 307: ...store objects close to the converter This may disrupt the air flow to and from the converter possibly causing damage due to overheating The inverter performs two functions changing DC battery power t...

Page 308: ...n activates when internal temperature rises to a predetermined level Cooling air travels laterally through the inverter or from back to side through vents It is most important that the vents are not o...

Page 309: ...ore power the Battery State indicator displays the approximate state of charge of the house batteries When connected to shore power or operating from the generator the lamps indicate what part of the...

Page 310: ...aries greatly It can take several hours or even days depending on the inverter s settings and state of charge of the batteries The charge cycle is done in three steps First step is BULK charge The bul...

Page 311: ...imum values The sensor is secured to the terminal of the battery Battery Capacity and Idle Mode are adjustable The program mode must be entered to change a setting To Enter the Programming Mode Press...

Page 312: ...can cause a hot spot and may result in immediate bulb failure 5 Align contacts of bulb with terminals in fixture base Insert bulb until contacts are firmly seated 6 Replace safety lens 7 Align tabs in...

Page 313: ...ELECTRICAL SYSTEMS HOUSE SECTION 8 313 NEPTUNE 2004 NOTES 8...

Page 314: ...314 SECTION 8 ELECTRICAL SYSTEMS HOUSE NEPTUNE 2004 NOTES...

Page 315: ...S 319 FUSES CIRCUITS 320 Front Distribution Panel 320 Relays 320 ALTERNATOR 323 Alternator Testing Procedure 323 STEERING COLUMN 325 Tilt Telescope 325 SHIFT TOWER CONSOLE 326 DASH 330 Indicator Lamps...

Page 316: ......

Page 317: ...and materials may weaken the assembly or result in damage that is not obvious and may not cause an immediate problem or failure Unauthorized modifications or repairs to the chassis could result in a f...

Page 318: ...hen the battery disconnect is turned off Some electronic items require a constant power source for memory retention such as the dash and CB radios Some electronic components of the engine and transmis...

Page 319: ...0 50 50 12 05 1 145 25 75 11 90 1 100 0 100 Battery State of Charge vs Voltage Specific Gravity Voltage Reading Battery fully charged at rest for one hour ISB 1110 CCA 12 VOLTS CCA Ratings are at 0 F...

Page 320: ...ture use to diagnose and repair the problem Circuits are identified on the fuse label located on the inside of the electrical compartment door The motorhome uses various relays to operate different el...

Page 321: ...ped the 87a post becomes inactive and then the 30 post becomes common to the 87 post located on the outside of the relay A Single Pole Single Throw relay SPST is an electro magnetic switch consisting...

Page 322: ...322 SECTION 9 ELECTRICAL SYSTEMS CHASSIS NEPTUNE 2004 080427B 080387B 080388B Located in the fuse bay below the driver window Located in the Inverter Converter compartment curbside...

Page 323: ...quately recharge the battery hours necessary to start the engine The alternator also maintains a charge to the house batteries The function of the alternator is an electrical system voltage maintainer...

Page 324: ...ect the alternator for damage A broken fan blade can damage an alternator or make it out of balance Check belt pulley and fan for wear Replace as needed Never attempt to disconnect the battery or batt...

Page 325: ...place Release the lever and the steering wheel will lock in the new position Turn Indicator and Headlight High Low Dimmer Control Lever located on the Steering Column Pushing the lever forward activa...

Page 326: ...ese buttons are not functional in NEUTRAL or REVERSE One press changes the gear selected by one range The Mode button enables economy mode To Enter Economy Mode Press the MODE button The LED will illu...

Page 327: ...K Reserved for future use 6 MIRR HEAT Turns on the heaters in outside rear view mirrors The mirror heaters should be used when defogging or deicing is needed Mirror heat should not be left in the ON p...

Page 328: ...the switch to SET To cancel the cruise control Step on the brake Press the switch to Resume to accelerate to the pre programmed speed Turning the Cruise Power switch off cancels the cruise control IDL...

Page 329: ...system is activated when the push pull control knob is pulled When the knob is pushed the brake is released Prior to driving allow time for the air compressor to build up sufficient air to shut off th...

Page 330: ...des for service technicians 4 Cruise Cruise control is engaged 5 Alt Charge Failure within the alternator charging system WARNING In the event the Alt Charge lamp illuminates pull over immediately and...

Page 331: ...w 12 Warning Out of range condition exists within the engine protection circuits 13 Low Air Air storage tank low and air systems may not operate properly CAUTION The Low Air Lamp will only illuminate...

Page 332: ...rate push the round black button under the speedometer This changes the odometer mileage reading to the trip mileage reading The black reset button sets the trip mileage back to zero when held for 2 t...

Page 333: ...adlight Switch Pull one click to operate the parking lights Pull two clicks to operate the headlights Rotating the headlight switch clockwise will dim the dash lights Counterclockwise rotation will il...

Page 334: ...ower 4 BLANK Reserved for future use 5 LH SHADE Optional Operates the power sun visor located driver s side 6 RH SHADE Optional Operates the power sun visor located on passenger side 7 Radio Switch En...

Page 335: ...ressure in the chassis air tank 10 Radio AM FM Receiver and CD player 11 Battery Cut off Turns the power from the house batteries on or off to the bedroom 12 Volt DC fuse panels and the domestic fuse...

Page 336: ...Switch is set to any position other than Off Temperature Control Switch Setting the switch to the Red zone controls an electric water valve regulating the amount of engine coolant passing through the...

Page 337: ...or louvers FLOOR Fresh air is drawn in and discharged through the floor louvers A small amount of air discharges through the defrost vents MIX Fresh air is drawn in and discharged through the floor an...

Page 338: ...erature is obtained Summer Use Close all windows and vents preventing hot and humid outside air from entering the motorhome MAX A C and HI blower will provide quick cool down Using a lower blower spee...

Page 339: ...ching operating temperature 5 Verify engine coolant is reaching water valve attached to unit 6 Verify operation of water valve to permit engine coolant to pass through valve to heater core 7 Check uni...

Page 340: ...re ignition switch is ON 5 Check blower and select switch 6 Motor shaft has seized 7 Blower wheel is out of alignment Damper Doors Do Not Operate 1 Does the motorhome air tank have pressure 2 Is the v...

Page 341: ...is stored until needed The drier filters out moisture in the system It only takes one drop of moisture to cause a malfunction in the cooling unit Expansion Valve The expansion valve suppresses the ref...

Page 342: ...e first 15 feet of hose Roughly a 40 foot motorhome will use 92 feet of refrigerant hose Take 15 feet off the measurement and the result would be 77 feet This 77 feet is then divided by 7 for total of...

Page 343: ...s and temperatures R134a will evaporate so quickly it will freeze anything it comes in contact with The open container boiling point for R134a is minus 21 7 F This low boiling point makes for an ideal...

Page 344: ...is drawn into the system by a blower motor through the outside recirculation door opening Air is blown through the A C evaporator core and then through the heater core When the temperature control is...

Page 345: ...switches When the vacuum generator is operating it creates 15 inches of vacuum and is passed to a reservoir ball Most dash heater and A C systems will only require 10 inches of vacuum to operate the...

Page 346: ...346 SECTION 9 ELECTRICAL SYSTEMS CHASSIS NEPTUNE 2004 NOTES...

Page 347: ...nce 379 ENGINE 380 General Information 380 Diagnostic Fault Codes 381 STARTING PROCEDURE 382 Normal Starting 382 Cold Weather Starting 383 OIL RECOMMENDATIONS ENGINE 384 Oil Maintenance 386 Cold Weath...

Page 348: ......

Page 349: ...or repairs to the chassis could result in a forfeiture of warranty coverage Due to the sensitive nature of the electronics on the chassis the following precautions are required to protect electrical c...

Page 350: ...o help minimize site selection and provide comfort when camping The Roadmaster chassis design offers unsurpassed ease of maintenance and service The towing system rating incorporated in the constructi...

Page 351: ...atic drain valve standard brake models wired to the brake light circuit will activate each time the brakes are applied with the ignition switched to ON Only a small amount of air water is expelled The...

Page 352: ...elled Remember to close the tank drain valves The air tank has a pressure relief valve which is set to release at approximately 130 psi Push in fittings are used to connect air hoses between pneumatic...

Page 353: ...eivable heavy duty vehicle suspension application 1 STUD Manufactured as a permanent part of bead plate assembly for maximum strength and durability Used to attach spring to the vehicle s suspension 2...

Page 354: ...rect ride height should be maintained All motorhomes with air springs have a specified ride height established by the manufacturer This height should be maintained within inch This dimension can be ch...

Page 355: ...urement is taken from the top side of the top plate to the bottom side of the bottom plate of the air spring The air springs mount between the axles frame assembly and the two main frame rails Air spr...

Page 356: ...hten adjusting lock nut between 60 80 in lbs 5 Check adjustments made by using the Air Dump switch to deflate air springs Start the engine and allow the air system to become fully charged Allow the su...

Page 357: ...reserve power for the booster assembly The entire assembly should be replaced when a failure occurs When the electric pump motor is working you will only have one half the brake boost Caution should...

Page 358: ...stem is bled The engine will need to be started to bleed the booster When started applying the brakes two to three times will purge the air from the booster Inspect fluid levels and add fluid as requi...

Page 359: ...rakes require servicing pads and calipers The Hydraulic Antilock Braking System is an electronic wheel speed monitoring and control system The Electronic Control Unit ECU receives and processes signal...

Page 360: ...ter panel Release the service brake pedal NOTE Chock all the wheels securely if the motorhome is left unattended Auxiliary braking systems are designed to supplement the standard wheel braking system...

Page 361: ...ont axles use oil to lubricate the wheel bearings Inspect the oil level before every trip or every 1 000 miles The oil is drained and refilled without removing the wheel end assembly Remove the hub ca...

Page 362: ...in assemblies and other components Grease zerks are located at the king pin assemblies two on each side of the axle upper and lower and one grease zerk on each end of the tie rod These points require...

Page 363: ...ecessary Shimmy and looseness should be checked and corrected as soon as possible If looseness is felt in the steering the steering linkages can be observed while someone turns the steering wheel left...

Page 364: ...e out Occurs when the tire front distance is greater than the tire rear distance Wheels are generally set with initial toe in As the motorhome operates tires tend toward a toe out condition By startin...

Page 365: ...enter The caster angle is determined by the installed position of the steer axle The steering system uses hydraulic power from the pump to provide full time hydraulic steering instant response and the...

Page 366: ...0 11 12 13 14 Axle Beam Steering Box Steering Driveline Universal Joints Slip Yoke Ball Joint Steering Column Steering Wheel Steering Spindle Spindle Kingpin Centerlink Pitman Arm Drag Link Typical St...

Page 367: ...rive shaft universal joints and slip yoke every 30 000 miles or annually Remove the steering column cover to access the upper universal joint and slip yoke The lower universal joint is accessed from u...

Page 368: ...ix months or every 5 000 miles NOTE It will be necessary to start the motorhome and turn the steering wheel to access fitting s The center link is located on the backside of the steer axle The center...

Page 369: ...es Control arms align the axles perpendicular with the frame The panhard bar controls side to side motion of the axles in the frame Control arm bushings and panhard bar bushings do not require lubrica...

Page 370: ...f low carbon steel Never replace a magnetic plug with a non magnetic pipe plug as they will not keep the lubricant clear of metal particles or seal properly The level of lubricant in the rear axle sho...

Page 371: ...axle housing bowl 6 Fill the axle with approved lubricant until the level is even with the bottom of the fill plug hole WARNING When checking or changing the lubricant always ensure that the axle is...

Page 372: ...n or replace the universal joint Greasing the Drive Shaft Slip Yoke and Splines 1 Check the drive shaft for looseness If loose or worn repair the drive shaft as necessary 2 With finger cover the rear...

Page 373: ...of any component to which the U joint connects Because the double oscillating motion of a U joint that connects angled shafts causes a fluctuating speed difference between the shafts the effect create...

Page 374: ...orber The appearance of a coating or film on the rod is completely normal it is an indication the shock is functioning normally Road holding handling balance and braking characteristics all can be con...

Page 375: ...windshield or entry door malfunction The leveling jacks are not designed for changing tires This can cause problems with the suspension system frame alignment and damage to the windshields Never use...

Page 376: ...surface Prior to leveling procedures it is important that all jacks be in contact with the ground to stabilize the frame This reduces the ability of any one jack to induce excessive stress twist to th...

Page 377: ...witch to extend position and hold it until the desired extension is reached To retract a particular jack simply push the rocker switch to the retract position and hold until the desired retraction is...

Page 378: ...visual inspection to be sure that all jacks have fully retracted Remove any debris that may be on the jack pad Hydraulic pressure in all jacks is automatically released when the All switch is pressed...

Page 379: ...ll three T handle valves counterclockwise until they stop When the jacks are fully retracted rotate all the valves fully clockwise In case one of the jacks is not holding pressure one of the manual re...

Page 380: ...arger compresses the fresh air supply into the engine The fuel is injected under pressure into the combustion chamber Ignition of fuel air charge occurs from heat generated by rapid high compression T...

Page 381: ...GINE CHECK ENGINE and WARNING pull to the side of the road as soon as it is safely possible Evaluate the situation INFORMATION Refer to the engine manufactures OEM for additional information concernin...

Page 382: ...wice before advancing to the next code When starting the engine always use the following procedure 1 Turn off the vehicle headlights and any other auxiliary equipment prior to starting to ensure that...

Page 383: ...art switch or the remote start switch Do not attempt to start the engine unless all persons are clear of the engine before starting Starting and operating the motorhome during cold weather requires ex...

Page 384: ...I specification CH 4 that can be used as an alternative to CES 20071 is recommended Lubricating oils meeting API CG 4 specifications may be used at a reduced drain interval The engine uses Pennzoil 15...

Page 385: ...l components These contaminates should be removed in the filtration system or during the course of an oil change Oil will provide a protective barrier to prevent corrosion of non like metals Internal...

Page 386: ...l daily 2 Replace oil filter at every oil drain interval 3 Cummins Engine Company Inc recommends the use of high quality API American Petroleum Institute licensed CH 4 or CES20071 15W 40 multi viscosi...

Page 387: ...recommended The use will significantly simplify coolant system maintenance The difference between a fully formatted antifreeze and a fully formatted coolant is the percentage of water Both contain bal...

Page 388: ...reservoir cap is rated at 16 psi CAUTION To avoid scalding hot steam or coolant from being released from the engine cooling system never remove the reservoir cap while the engine is running or hot Fa...

Page 389: ...ortion of engine castings The diesel engine uses compression to ignite the fuel air charge To increase compression inside the combustion chamber resulting in increased power output a turbocharger is a...

Page 390: ...r foreign objects that may be causing restriction Spraying degreaser on the charge air cooler as well as using a steam cleaner will not damage the CAC However pressure washer and steam cleaner nozzles...

Page 391: ...e affects the upshift schedule D 3 D 4 D 5 and downshift schedule D 5 D 4 D 3 During highway driving with the cruise control set between 55 and 65 miles per hour setting the transmission to Economy Mo...

Page 392: ...n unusual transmission operating conditions detected by the TCM will temporarily limit transmission operations These conditions are transmission problems The TCM will lock the Transmission in a safe g...

Page 393: ...11 for further instructions Electrical Troubleshooting If no display or power to the Shift by Wire System occurs when the ignition is on check the following fuses and connections at the front distribu...

Page 394: ...if the light remains on after start up the system should be checked immediately Continued illumination of the CHECK TRANS light during vehicle operation other than start up indicates that the TCM has...

Page 395: ...any type of transmission lubricating fluid other than TranSyndTM will void the warranty The dipstick and an oil fill are located between the engine and transmission underneath the engine access door...

Page 396: ...g normal operating temperatures 160 200 F 71 93 C CAUTION Low or high fluid level can cause overheating and irregular shift patterns These conditions can damage the trans mission if not corrected The...

Page 397: ...moisture from fuel prevent microbe growth and to prevent freeze up during cold weather Any fuel additives product should show supporting data for performance and benefits Engine failures caused by in...

Page 398: ...e Turn the engine off as soon as possible and drain both filters Water passing through the filters can cause engine misfire and damage to the fuel injectors If water has made it to the secondary filte...

Page 399: ...ower is applied the gauge should read EMPTY If this test passes place the send wire back on the SEND terminal of the sender Checking the Voltage Place the BLACK lead of the voltmeter on the sender NEG...

Page 400: ...r adjustment technique is to start with the full adjustment screw fully clockwise and with a full tank of fuel This causes the readings to be above marks Slowly adjust counterclockwise until the marks...

Page 401: ...ase in lube oil consumption may indicate internal fuel leaks into the crankcase Check oil level frequently for fuel contamination On a walk around and pre check of the motorhome look for oil leaks und...

Page 402: ...6 If the fluid level is low add fluid in small amounts continuously checking the level until the FULL mark is reached 7 Insert the easy grip handle back in the reservoir and rotate clockwise until sec...

Page 403: ...dicator locks up at the point of maximum restriction so readings can be taken with or without the engine running When the desired change out point is reached the air filter should be replaced and the...

Page 404: ...eplace 30 000 or Annually GO 11 Rear Differential To Filler Plug 250 000 or 3 Years MP 12 Drive Shaft Universal Joints Grease 2 Fittings 10 000 or Annually CL 13 Drive Shaft Slip Yoke Grease 1 Fitting...

Page 405: ...Grease MP Gear Oil 75W 90 meeting or exceeding MIL 2105D API GL 5 Pennzoil Gear Plus SUPER EW 75W 90 Synthetic OEM Refer to original equipment manufacturers manual P Petroleum jelly or a commercial ba...

Page 406: ...hydraulic leveling Dumps the air in the front air bags Location Open the generator door and the solenoid is located on the center front firewall Oil Pressure Low Oil Pressure Warning Dual Post Sending...

Page 407: ...behind dash panel Automatic Drain Valve Momentary release of air water Activated through brake light circuit Located WET side of the Air Storage tank Link Assembly Located on ends of connecting rod b...

Page 408: ...11 9 11 9 Interior Height 6 6 6 6 6 6 6 6 6 6 Interior Width 94 5 94 5 94 5 94 5 94 5 Exterior Width 100 5 100 5 100 5 100 5 100 5 Tank Capacities Water Heater 10 gal 10 gal 10 gal 10 gal 10 gal Grey...

Page 409: ...1 600 RPM Rear Axle Ratio 4 88 Alternator Size 160 amp Engine Oil 17 qts Transmission Oil Initial Amount 22 qts MH 2 000 Transmission Oil With Service 19 qts with filter Radiator Coolant Initial Amoun...

Page 410: ...20 6285 6550 6810 7070 7320 7580 7830 H D 5840 6070 6395 6540 6770 6940 7210 7610 J S 6415 6670 6940 7190 7440 7610 7920 8270 J D 5840 6070 6395 6540 6770 6940 7210 7610 J S 6415 6670 6940 7190 7440 7...

Page 411: ...CHASSIS INFORMATION SECTION 10 411 NEPTUNE 2004 10 METRIC U S CONVERSION CHART...

Page 412: ...erformed the service in the boxes provided after the maintenance interval Any additional information from Owner Checks and Services or Periodic Maintenance can be added on the following record pages I...

Page 413: ...CHASSIS INFORMATION SECTION 10 413 NEPTUNE 2004 10...

Page 414: ...414 SECTION 10 CHASSIS INFORMATION NEPTUNE 2004...

Page 415: ...CHASSIS INFORMATION SECTION 10 415 NEPTUNE 2004 10...

Page 416: ...Birch OR Aaron Graham OR John Banks OR Julie Slagle IN James Magee OR Fran Weisenstein IN TECHNICAL ILLUSTRATIONS Judie Pressler Kelly Stroble Rena Koffler Wes Bogan Aaron Graham Neptune 2004 Technica...

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