Hohner ORION 4 Operating Instructions/Spare Parts List Download Page 5

Hohner Maschinenbau GmbH – ORION 4 

- 5 -

 

2. 

Technical Data 

 

Stroke length - driver: 

66 mm 

Stroke length - bender: 

55 mm 

Stroke length - clincher: 

5,5 mm 

Size of stitching table: 

1000 x 330 mm 

Max.  depth from staple, towards the back up to stand: 

230 mm 

Staple distance 

min. 70 mm 

 

max. 550 mm 

Max. stitching thickness  

standard stitching: 

20 mm 

Max. stitching thicknessloop  

stitching: 

4 mm 

Crown width of the staple: 

14 mm 

Stitching capacity per minute and stitching head: 

192 

Max. number of usable stitching heads: 

Stitching wire, round: 

No. 20 - 28 

 (0,90 - 0,40 mm 

*) 

Stitching wire, flat: 

No I - VI 

(0,70 - 0,35 mm *) 

 

up to 

 

(0,96 - 0,78 mm *) 

Machine net weight: 

around 512,0 kg 

Net weight per narrow stitching head UNIVERSAL 70/20 

around 8,5 kg 

 

This version of the wire stitching machine 

ORION 4 

affords room for four (4) narrow 

stitching heads UNIVERSAL 70/20.  

 

The stitching table is placed in a horizontal position for block stitching and in a saddle 
position for brochure stitching. Positioning occurs via stops. The machine has a three-
phase-motor (1,10 kW) 230/400 volt, 50 Hz - 3 phases with clutch-brake combination. 
Tripping occurs via a pedal switch. 

 

Wire dimensions according to German standards! 

 

IMPORTANT! 

 

Danger due to electric current! 

Electrical works on the machine may only be performed by a trained electrical engineer. 

 

When  installing  the  machine,  please  observe  the  local  connection  instructions.  The 
machine power supply cable must be secured accordingly. 

 

According  to  the  latest  regulations  for  electrical  installations  (VDE  regulations),  the 
safety conductor is coded yellow-green. 

 

Should the engine protective switch have been tripped, first switch off the machine at 
the  main  switch.  Then  determine  and  eliminate  the  cause.  Once  the  cause  has been 
eliminated,  the  engine  protective  switch  can  be  set  to  pos.1    by  turning  (see  figure). 

While doing so, ensure 

that all protective systems are installed on the machine and 

all tools have been removed from the machine. Switch on machine at the main switch. 

 

 

 

Summary of Contents for ORION 4

Page 1: ...Operating Instructions Spare parts list ORION 4 05 2008 Pad and Folder Wire Stitching Machine Hohner Maschinenbau GmbH G ns cker 19 78532 Tuttlingen Telephone 07462 9468 0 Fax 07462 9468 20...

Page 2: ...Hohner Maschinenbau GmbH ORION 4...

Page 3: ...n of the stitching table 7 5 Installation of the narrow stitching heads 70 20 8 6 Installation of the chlincher box 9 7 Basic adjustment of clinchers 10 8 Pressure adjustment for clincher back pressur...

Page 4: ...0 6 Before sample stitching and production remove all tools from the stitching head and from the machine 7 Residual risks if there is no stitching material beneath the stitching head there is a risk t...

Page 5: ...stitching and in a saddle position for brochure stitching Positioning occurs via stops The machine has a three phase motor 1 10 kW 230 400 volt 50 Hz 3 phases with clutch brake combination Tripping oc...

Page 6: ...Hohner Maschinenbau GmbH ORION 4 6 3 Measures plan of the ORION 4...

Page 7: ...dles 5 upwards and tighten them Installation of the stitching table for brochure stitching With the lever 1 lift all stitching heads to the highest position Slide the stitching table 2 with the small...

Page 8: ...illed part must point downwards Install the stitching head with the boring over the peg of the key blocks 1 at the same time also align the driving block 3 the pusher 4 and adjusting block 5 with the...

Page 9: ...nting studs 1 in the T slot of the clincher box receiver 2 Install the clincher box 3 on with the mounting studs 1 and make certain that the adjustment screw 4 is aligned with the driving slot as show...

Page 10: ...pressure of the clincher spine pressure must be adjusted at minimal pressure correspond to 2 sheet stitching See page 8 Adjustement Loosen the allen set screw 1 Cycle the machine by hand see page 10 u...

Page 11: ...g thickness and the kind of paper First loosen clamp levers 1 on the right and left side of the machine then loosen the clamp lever 2 and adjust the clincher back pressure with the adjusting lever 3 A...

Page 12: ...of the machine Measure the book thickness in milimeters Move adjusting lever 2 to the proper thickness indicated on the scale 3 Tighten the hexagon head screws 1 Be sure they are extremely tight If t...

Page 13: ...this step use the pipe spanner 19 mm 2 Attention Before all repairs disconnect the power supply and set safety switch main switch to 0 First remove the plug 1 Put the double offset ring wrench 2 on th...

Page 14: ...1 screw driver SB 7 0 Art No 46 00 008 1 hexagon socket screw key SW 3 Art No 46 00 014 1 diagonal cutting nipper Art No 46 00 019 1 hexagon socket screw key SW 5 Art No 46 00 038 1 double offset rin...

Page 15: ...Hohner Maschinenbau GmbH ORION 4 15 12 Flow diagrams Orion 4 Nr 43 44 360 P 1 3 400 V 3 Phase AC Y 50 60 Hz Orion 4 Nr 43 44 362 P 1 3 230 V 3 Phase AC 50 60 Hz...

Page 16: ...3 44 360 Orion IV Maschine Machine Machine Zeichnungs Nr Drawing Nr Dessin No 1 2 3 4 5 6 7 8 9 29 03 05 VEK L1 Q1 L1 T1 L2 T2 L3 T3 X1 1 Q2 1 2 3 4 5 6 X1 5 M1 U V W PE L2 2 6 L3 3 7 N N 4 PE PE PE X...

Page 17: ...destination Br cken bridge pont Klemmennummer binder number numero borne Anschlu supply reccordement Zielpunkt destination destination Bezeichnung description d signation Bezeichnung description d si...

Page 18: ...0003 4300004 4300237 4300237 Sch tz Motor L fter Motor Hauptschalter Motorschutzschalter Fu schalter Endschalter Sicherheitsschalter Kupplungs Brems Kombination Funkenl schglied Funkenl schglied conta...

Page 19: ...mination 43 44 362 Orion IV 21 05 08 VEK Maschine Machine Machine Zeichnungs Nr Drawing Nr Dessin No Index 1 2 3 4 5 6 7 8 9 L1 Q1 L1 T1 L2 T2 L3 T3 X1 1 Q2 1 2 3 4 5 6 X1 5 M1 U V W PE L2 2 6 L3 3 7...

Page 20: ...orne Anschlu supply reccordement Zielpunkt destination destination Bezeichnung description d signation Bezeichnung description d signation Seite Pfad page path bord sentier ORION4 230V W1 ORION4 230V...

Page 21: ...0003 4300004 4300237 4300237 Sch tz Motor L fter Motor Hauptschalter Motorschutzschalter Fu schalter Endschalter Sicherheitsschalter Kupplungs Brems Kombination Funkenl schglied Funkenl schglied conta...

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