Hohner ORION 4 Operating Instructions/Spare Parts List Download Page 4

Hohner Maschinenbau GmbH – ORION 4 

- 4 -

 

1. 

Safety notices 

 
 

A T T E N T I O N 

 
 
1. 

Only  trained  and  instructed  specialised  staff  may  operate,  maintain  and  repair  the 
machine. 

2. 

Before  working  on  the  machine,  please  read  the  Hohner  operating  instructions  and 
heed all warnings on the machine. 

3. 

Do  not  operate  the  machine  until  all  safety  devices,  locking  mechanisms  and  other 
safety precautions are functioning and fitted to the machine. 

4. 

Electrical work on the machine may only be carried out by a qualified electrician. 

5. 

For  safety  reasons,  before  performing  maintenance  or  repairs,  always  shut  off  the 
current supply and set the main switch to “0”. 

6. 

Before  sample  stitching  and  production,  remove  all  tools  from  the  stitching  head  and 
from the machine

 

7. 

Residual  risks:    if  there  is  no  stitching  material  beneath  the  stitching  head,  there  is  a 
risk that your hand or fingers may slip beneath the finger guard. 

 

The user is responsible for the safe function of the machine at any time as well as for 
the  observance  of  all  prescriptions  of  these  instructions  for  use  by  the  operating 
person. For all questions regarding the safe operation of this machine, please, contact 
your senior officer or Hohner sales representative or directly to: 

 

 
 

Hohner

 

Maschinenbau GmbH

 

 
 

 

Street: 

Gänsäcker 19 

Town: 

D-78532 Tuttlingen 

Telephone: 

07462 / 94 68 - 0 

Fax: 

07462 / 94 68 - 20 

Email: 

[email protected] 

Internet: 

www.hohner-postpress.com

 

 

Spare Parts / Customer Service 

 

Fax: 

07462 / 9468-20 

 
 
 

- modifications reserved -

 

Summary of Contents for ORION 4

Page 1: ...Operating Instructions Spare parts list ORION 4 05 2008 Pad and Folder Wire Stitching Machine Hohner Maschinenbau GmbH G ns cker 19 78532 Tuttlingen Telephone 07462 9468 0 Fax 07462 9468 20...

Page 2: ...Hohner Maschinenbau GmbH ORION 4...

Page 3: ...n of the stitching table 7 5 Installation of the narrow stitching heads 70 20 8 6 Installation of the chlincher box 9 7 Basic adjustment of clinchers 10 8 Pressure adjustment for clincher back pressur...

Page 4: ...0 6 Before sample stitching and production remove all tools from the stitching head and from the machine 7 Residual risks if there is no stitching material beneath the stitching head there is a risk t...

Page 5: ...stitching and in a saddle position for brochure stitching Positioning occurs via stops The machine has a three phase motor 1 10 kW 230 400 volt 50 Hz 3 phases with clutch brake combination Tripping oc...

Page 6: ...Hohner Maschinenbau GmbH ORION 4 6 3 Measures plan of the ORION 4...

Page 7: ...dles 5 upwards and tighten them Installation of the stitching table for brochure stitching With the lever 1 lift all stitching heads to the highest position Slide the stitching table 2 with the small...

Page 8: ...illed part must point downwards Install the stitching head with the boring over the peg of the key blocks 1 at the same time also align the driving block 3 the pusher 4 and adjusting block 5 with the...

Page 9: ...nting studs 1 in the T slot of the clincher box receiver 2 Install the clincher box 3 on with the mounting studs 1 and make certain that the adjustment screw 4 is aligned with the driving slot as show...

Page 10: ...pressure of the clincher spine pressure must be adjusted at minimal pressure correspond to 2 sheet stitching See page 8 Adjustement Loosen the allen set screw 1 Cycle the machine by hand see page 10 u...

Page 11: ...g thickness and the kind of paper First loosen clamp levers 1 on the right and left side of the machine then loosen the clamp lever 2 and adjust the clincher back pressure with the adjusting lever 3 A...

Page 12: ...of the machine Measure the book thickness in milimeters Move adjusting lever 2 to the proper thickness indicated on the scale 3 Tighten the hexagon head screws 1 Be sure they are extremely tight If t...

Page 13: ...this step use the pipe spanner 19 mm 2 Attention Before all repairs disconnect the power supply and set safety switch main switch to 0 First remove the plug 1 Put the double offset ring wrench 2 on th...

Page 14: ...1 screw driver SB 7 0 Art No 46 00 008 1 hexagon socket screw key SW 3 Art No 46 00 014 1 diagonal cutting nipper Art No 46 00 019 1 hexagon socket screw key SW 5 Art No 46 00 038 1 double offset rin...

Page 15: ...Hohner Maschinenbau GmbH ORION 4 15 12 Flow diagrams Orion 4 Nr 43 44 360 P 1 3 400 V 3 Phase AC Y 50 60 Hz Orion 4 Nr 43 44 362 P 1 3 230 V 3 Phase AC 50 60 Hz...

Page 16: ...3 44 360 Orion IV Maschine Machine Machine Zeichnungs Nr Drawing Nr Dessin No 1 2 3 4 5 6 7 8 9 29 03 05 VEK L1 Q1 L1 T1 L2 T2 L3 T3 X1 1 Q2 1 2 3 4 5 6 X1 5 M1 U V W PE L2 2 6 L3 3 7 N N 4 PE PE PE X...

Page 17: ...destination Br cken bridge pont Klemmennummer binder number numero borne Anschlu supply reccordement Zielpunkt destination destination Bezeichnung description d signation Bezeichnung description d si...

Page 18: ...0003 4300004 4300237 4300237 Sch tz Motor L fter Motor Hauptschalter Motorschutzschalter Fu schalter Endschalter Sicherheitsschalter Kupplungs Brems Kombination Funkenl schglied Funkenl schglied conta...

Page 19: ...mination 43 44 362 Orion IV 21 05 08 VEK Maschine Machine Machine Zeichnungs Nr Drawing Nr Dessin No Index 1 2 3 4 5 6 7 8 9 L1 Q1 L1 T1 L2 T2 L3 T3 X1 1 Q2 1 2 3 4 5 6 X1 5 M1 U V W PE L2 2 6 L3 3 7...

Page 20: ...orne Anschlu supply reccordement Zielpunkt destination destination Bezeichnung description d signation Bezeichnung description d signation Seite Pfad page path bord sentier ORION4 230V W1 ORION4 230V...

Page 21: ...0003 4300004 4300237 4300237 Sch tz Motor L fter Motor Hauptschalter Motorschutzschalter Fu schalter Endschalter Sicherheitsschalter Kupplungs Brems Kombination Funkenl schglied Funkenl schglied conta...

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