INITIAL
EVERY
Month
1
3
6
6
12
Km
(Mi)
320
(200)
1,200
(750)
2,400
(1,500)
2,400
(1,500)
4,800
(3,000)
ITEM
ROUTINE
Whichever
Comes first
Hours
20
75
150
150
300
Engine oil filter element
Clean.
Replace if necessary.
○
○
○
Engine oil strainer
Clean.
○
○
○
Drive chain
Check and adjust slack/alignment/clean/lube.
○
○
○
○
○
Brakes
★
Check operation/fluid leakage/See NOTE.
Correct if necessary.
○
○
○
○
○
Clutch
★
Check operation.
Adjust if necessary.
○
○
○
○
Wheels
★
Check balance/damage/run out.
Replace if necessary.
○
○
○
○
Wheels bearings
★
Check bearing assemblies for looseness/damage.
Replace if damaged.
○
○
○
○
Steering system
★
Check operation.
Repair if damaged.
Check toe-in.
Adjust if necessary.
○
○
○
○
○
Front and pan fork
★
Check operation.
Correct if necessary.
○
○
Upper and lower arm pivot and steering shaft
★
Lubricate every 6 months with lithium-soap-based
grease.
○
○
○
Rear arm pivot
★
Lubricate every 6 months with lithium-soap-based
grease.
○
○
○
INITIAL
EVERY
Month
1
3
6
6
12
Km
(Mi)
320
(200)
1,200
(750)
2,400
(1,500)
2,400
(1,500)
4,800
(3,000)
ITEM
ROUTINE
Whichever
Comes first
Hours
20
75
150
150
300
Fittings and fastener
★
Check all chassis fittings and fasteners.
Correct if necessary.
○
○
○
○
○
Lights and a witches
★
Check operation.
Adjust headlight beams.
○
○
○
○
○
★
Science these lets require special tools, data and technical skills, Have the dealer perform the service.
NOTE:
Recommended brake fluid:DOT4
Brake fluid replacement:
When disassembling the master cylinders or calipers, replace the brake fluid.
Normally check the brake fluid level and add fluid as required.
On the inner parts of the master cylinders and scalpers, replace the oil seals every two years.
Replace the brake hoses every four years, or if cracked of damaged.
Chassis
Summary of Contents for 450ATV-2
Page 1: ...450ATV 2 Maintenance Manual ...
Page 3: ......
Page 10: ...10 4 1 Steering system Structure of Steering Vertical Column Components of Steering Bar ...
Page 11: ...11 4 1 1 Disassembly inspection and assembly of Steering System ...
Page 59: ...59 1 Height no less than 3mm 2 profile depth Figure 4 3 4 4 4 Transmission System Rear Bridge ...
Page 76: ...76 Pan Fork ...
Page 77: ...77 4 6 1 Disassembly Maintenace and Assembly of Front Suspension ...