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DSW 2005-TS

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Summary of Contents for DSW 2005-TS

Page 1: ...DSW 2005 TS English...

Page 2: ......

Page 3: ...DSW 2005 TS Original operating instructions...

Page 4: ......

Page 5: ...met by users 7 2 6 Safety during operation 7 2 7 Danger zones and safety distances to be maintained 9 2 8 Additional safety instructions 10 3 Description 11 3 1 Product overview saw system 11 3 2 Prod...

Page 6: ...d 24 7 9 Installing drive pulley 25 7 10 Rounding off edges on object to be cut 25 7 11 Installing diamond wire 25 7 12 Installing guard for drive pulley 27 7 13 Installing guard for sawing wire loose...

Page 7: ...tention to a potential threat of danger that can lead to serious injury or fatality CAUTION CAUTION Draws attention to a potentially dangerous situation that could lead to personal injury or damage to...

Page 8: ...cal voltage Risk of crushing parts of the body Warning risk of injury by cutting Unauthorized access prohibited Recycle waste material 1 4 Stickers The following stickers are used on the product Read...

Page 9: ...d other structures can influence the statics especially when steel reinforcing bars and load bearing components are cut through Ensure that good lighting is in use Ensure that the workplace is well ve...

Page 10: ...oduct Take the working conditions and the work to be performed into account Use of this product for uses other than those intended could result in hazardous situations Take influences of the surroundi...

Page 11: ...ication of these instructions Stay alert watch what you are doing and use common sense when working Do not use the product while you are tired or under the influence of drugs alcohol or medication A m...

Page 12: ...coated spaces between the beads The number of wire breakages experienced can be reduced considerably by using high quality diamond sawing wires and wire connectors and the appropriate crimping tools f...

Page 13: ...ed axes of the directions in which the wire is running This exclusion zone is not limited unless suitable protective devices are installed protective barriers or curtains wire guards etc The protectiv...

Page 14: ...diamond sawing wire fastening accessories etc must be taken into account Do not work without the end stop fitted in order not to overrun the end of the rail with the saw head Do not attempt to instal...

Page 15: ...2235115 2235115 English 11 3 Description 3 1 Product overview saw system Wire saw DSW 2005 TS Saw head DST 20 CA Remote control unit DST WRC CA in sawing wire mode Sawing wire...

Page 16: ...er red Wire storage pulley top Wire storage pulley bottom Base plate Wire spreader Drive pulley 3 3 Intended use The DSW 2005 TS 01 is a modular wire sawing system to be used only in combination with...

Page 17: ...ing Only specialists who have received training in concrete cutting techniques are permitted to operate the product Changes or modifications not expressly approved by Hilti may restrict the user s rig...

Page 18: ...must be fitted if it cannot be ensured that persons do not enter the danger zones where they would be at risk from flying frag ments or where there is a risk of damage to property while work is in pr...

Page 19: ...mples of applications The following examples illustrate the most common applications 5 1 Vertical cut default At the start of the cut pass the sawing wire as shown through the object to be cut Swivel...

Page 20: ...ulley swing the pulley down and swivel the release pulley clear to avoid damage to the wire guide 5 3 Vertical cut with single pulley stand At the start of the cut pass the diamond wire over the singl...

Page 21: ...pulley stands and through the object to be cut 5 5 Flush cutting Install the wire spreader at the bottom position on the base plate so that the movable guide pulley is in contact with the surface to...

Page 22: ...he effects of the cutting work on the stability of the structure been clarified and are all supports capable of taking up the resulting loads Can the possibility of hazards or damage as a result of th...

Page 23: ...ing of the through holes has a direct influence on cutting accuracy When walls are thick or permissible tolerances are minimal you should use a rig based diamond coring machine to drill the through ho...

Page 24: ...about fastening contact your Hilti sales representative 4 Screw the clamping spindle as far as it will go into the anchor 5 Back off the clamping spindle one full turn 6 Position the base plate 7 Secu...

Page 25: ...he screws on the left side first Technical data Securing screw for guide rail 90 Nm Materials Open ended wrench w f 19 3 Then tighten the screws on the right side Technical data Securing screw for gui...

Page 26: ...ons are met also take this action Conditions DS R230 L Install the end stop 30 cm from the top end of the guide rail 7 5 Installing wire spreader 1 Set the wire spreader in the top position on the hol...

Page 27: ...ditions are met also take this action Conditions DS R230 L Install the holder 30 cm from the top end of the guide rail 4 Tighten the screw on the holder Materials Open ended wrench w f 19 7 7 Installi...

Page 28: ...e pulleys and the pulleys of the wire spreader do not touch 7 8 Mounting the saw head 1 To define the position of the saw arm lay the saw head on a smooth level and clean surface 2 Use the control uni...

Page 29: ...or 2 persons 1 Pass the diamond wire through the hole drilled in the object 2 Pass the diamond wire over the guide pulley of the wire saw or the wire guide 3 To round off the edges pull the diamond wi...

Page 30: ...through wire guides if used and through the hollow axles of the wire saw 2 To avoid out of round wear twist the diamond wire counter clockwise 1 1 5 turns per meter of length 3 Connect the ends of the...

Page 31: ...ng wire is taut 7 Hold the top storage pulley in position and retighten the securing screws 8 Make sure that the diamond sawing wire is correctly seated on all the pulleys 7 12 Installing guard for dr...

Page 32: ...ader 7 15 Connecting electricity supply and water supply 1 Connect the electricity supply and the water supply to the saw head 2 Connect the water supply to the diamond wire Position a water supply ac...

Page 33: ...5 2235115 English 29 1 Switch the water supply on off 2 Select manual sawing mode 3 Change settings 8 2 Selecting operating mode 1 In the home screen select the Settings tile 2 Select the Operating mo...

Page 34: ...Using the joystick move the saw head up to tension the diamond sawing wire Tension the diamond sawing wire until the holder of the tensioning pulley is in the green zone 3 Open the valve for the water...

Page 35: ...k down After 4 seconds the wire saw switches to AUTO mode Current wire speed and wire tension are shown on the display The AUTO function helps optimize sawing operations AUTO automatically adjusts wir...

Page 36: ...the limit stop and switch off sawing operation 2 Use the advance to move the saw head to the bottom position 3 To switch the system off press the Emergency stop switch 4 Remove the wire storage unit c...

Page 37: ...water supply 4 Remove the guards 5 Open the connector and remove the diamond sawing wire 6 Remove the drive pulley 7 Remove the drive from the rail 8 Remove the wire storage pulleys 9 Remove the wire...

Page 38: ...unit to switch the wire saw off and press the Emergency stop switch 2 Disconnect the electricity supply 3 After each cut wipe the worst deposits of foreign matter off the wire saw and the pulley stand...

Page 39: ...the green zone Diamond sawing wire in stalled wrong way round Check that the diamond sawing wire is installed for the correct direction of travel Diamond sawing wire faulty Replace the diamond sawing...

Page 40: ...ing wire is pulled out of the connector Crimping pliers incorrectly set Check the setting of the crimping pliers Insufficient pressure applied to the crimping pliers Use a press crimping tool rated fo...

Page 41: ...for further information In accordance with the European Directive on waste electrical and electronic equipment and its implementation in conformance with national law electric tools machines or appli...

Page 42: ...38 English 2235115 2235115 14 Manufacturer s warranty Please contact your local Hilti representative if you have questions about the warranty conditions...

Page 43: ...2235115 2235115 English 39...

Page 44: ...Hilti registered trademark of Hilti Corp Schaan 20200303 2235115 2235115...

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