Hikari H9199 Instruction Manual Book And Parts Book Download

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INSTRUCTION MANUAL

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6) Cotton stand

(1) Cotton stand

NOTE

：

Securely tighten the nut(4) so that the two
rubber cushions (2) and the washer (3) are
securely clamped and so that the cotton stand(1)
does not move.

7) Knee lifter plate

(1) Knee lifter plate

(2) Bolt

* Loosen the bolt (3) and move the
knee lifter plate(1) to a position where it is easy
to use.

Summary of Contents for H9199

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Page 3: ...在受过培训的人或熟练人员的安全操作知识的指导下正确地使用本缝纫机为了您的安全使用 1 安全使用的标记及其意义本使用说明书及产品所使用的标记和图案记号是为了你的安全而正确地使用产品防止你及其他人受到危害和损害表示方法及含义如下标记危险如果忽视此标记而进行了错误的操作肯定会引起人员伤亡或重伤注意如果忽视此标记而进行了错误的操作有可能会引起人员受伤及造成设备损坏图案和符号该符号表示应注意事项三角形中的图案表示必须要注意的实质内容例如左边的图案表示当心受伤该符号表示禁止该符号表示必须圆圈中的图案表示必须要做的事情的实质内容例如左边的图案表示必须接地 ...

Page 4: ...将电源插头从插座上拔下雷电可能会影响缝纫机的正确操作安装请让受过培训的技术人员来安装缝纫机如果使用带小脚轮的工作台则应该固定小脚轮使其不能移动缝纫机重 64 公斤安装工作必须由两个人缝纫机头倒下或竖起时请用双手进行操作单以上来完成手操作时因缝纫机的重量万一滑落易导致受伤在安装完成前请不要连接电源如果误踩下踏脚板时缝纫机动作会导致受伤请在切断电源后再拔掉插头不然易成为控制箱发生故障的原因固定电缆时不要过度弯曲电缆或用卡钉固定过紧会引起火灾或触电的危险使用润滑油和黄油时务必戴好保护眼镜和保护手套等以防润滑油落入眼中或沾在皮肤上引起发炎另外润滑油或黄油不能饮用否则会引起呕吐和腹泻将油放在小孩拿不到的地方 ...

Page 5: ...购买商店或电气工作人员进行发生下列情况下请关闭电源并从电源插座上拔下插头否则误踩下踏脚板时缝纫机动作会导致受伤 1 检查调整或维修 2 更换旋梭等易损坏零部件在必须接上电源开关进行调整时务必十分小心遵守所有的安全注意事项为了安全起见在使用缝纫机之前请安装保护装置如果未安装这些装置就使用缝纫机会造成人身伤害及缝纫机损坏缝纫过程中不要触摸任何运动部件或将物体靠在运动部件上因为这会导致人身伤害及缝纫机损坏缝纫机头倒下或竖起时请用双手进行操作单手操作时因缝纫机的重量万一滑落易导致受伤如果缝纫机操作发生误动作或听到异常的噪音或闻到异常的气味应立即切断电源然后请与购买商店或受过培训的技术人员联系如果缝纫机出现故障请与购买商店或受过培训的技术人员联系使用润滑油和黄油时务必戴好保护眼镜和保护手套等以防润滑油落入眼中或沾在皮肤上 ...

Page 6: ...SAFEY INSTRUCTIONS IV 3 警告标签缝纫机上有下列警告标签当使用缝纫机时请遵守标签上的说明如果标签说明脱落或模糊不清请和购买商店联系 1 2 安全保护装置 A 护指器 B 挑线杆防护罩 ...

Page 7: ...SAFEY INSTRUCTIONS V ...

Page 8: ...SAFEY INSTRUCTIONS VI ...

Page 9: ...SAFEY INSTRUCTIONS VII ...

Page 10: ...labels appear on the sewing machine Please follow the instructions on the labels at all times when using the machine If the labels have been removed Or are difficult to read please contact tour nearest dealer 1 2 Safety devices A finger guard B Thread take up cover ...

Page 11: ...纫的方法 12 5 2 倒缝加固的方法 12 6 缝纫效果 13 6 1 线张力的调节 13 6 2 压脚压力的调节 14 6 3 剪线后面线残留长度的调节 14 7 保养 15 7 1 日常清洁程序 15 7 2 添加润滑脂 17 8 旋梭供油量的调整 19 9 标准调整 20 9 1 挑线弹簧 20 9 2 机壳线导向 R 21 9 3 压脚高度 21 9 4 送布牙的高度 22 9 5 送布牙的倾斜 23 9 6 针杆的高度 24 9 7 机针和送布的同步 24 9 8 机针和旋梭的同步 25 9 10 切线装置调整 25 10 故障检修 29 零件手册 1 机体部分 63 2 针杆挑线装置 64 3 压脚装置 68 4 送料装置 70 5 倒缝装置 74 6 旋梭装置 75 7 润滑系统 76 8 穿线装置卷线装置 78 9 切线装置 80 10 电控部件 82 11 电磁抬压...

Page 12: ...edures 15 7 2 Applying grease 18 8 ADJUSTING THE ROTARY HOOK LUBRICATION AOUNT 19 9 STANDARD ADJUSTMENTS 20 9 1 Adjusting the thread take up spring 20 9 2 Adjusting arm thread guide R 21 9 3 Adjusting the presser foot height 21 9 4 Adjusting of the feed dog height 22 9 5 Adjusting the feed dog height 23 9 6 Adjusting the needle bar height 24 9 7 Adjusting the needle and feed mechanis timing 24 9 8...

Page 13: ...操作说明 1 1 各部件名称 1 梭芯绕线装置 2 起针夹线器 3 压脚扳手 4 倒缝开关 5 压脚 6 膝控碰块 7 倒缝扳手 8 针距旋钮 9 手轮 10 操作面板 11 线架安全保护装置 12 挑线杆防护罩 13 护指器 ...

Page 14: ...2 缝纫机规格 H9199 H9199NF H9199N H9199NH 最高缝纫速度 3600 rpm 最大针距 5mm 压脚高度压脚扳手 5 5 膝控 13 送布牙高度 0 8 1 1 2mm 机针 D B 1 D P 5 9 11 12 18 19 22 使用旋梭注油用于薄布料注油用于中厚布料注油用于厚布料润滑油 H9199N 旋梭高速缝纫机润滑油针杆专用润滑脂 ...

Page 15: ...缝纫机动作会导致受伤请委托购买商店或电器专业人员进行电气配线缝纫机头倒下或竖起时请用双手进行操作单手操作时因缝纫机的重量万一滑落易导致受缝纫机重 64 公斤安装工作必须由两人以上来完伤成搬运缝纫机应按图示由两人用手托住机壳本体进行搬运还应用手扶住马达盖 A 部使手轮不能转动向后倾斜缝纫机机头用脚踏住 B 部分不让台板移动然后用双手推动机壳本体使缝纫机头部向后倾将缝纫机头部返回至直立位置 1 清除台板开孔附近的所有工具等物件 2 用左手扶住面板用右手慢慢地将缝纫机头部返回至直立的位置 ...

Page 16: ...操作说明 4 3 1 台板加工图台板的厚度应达 40mm 能够承受缝纫机的重量并经的起缝纫机的震动请在如图所示位置上钻孔 3 2 安装方法 1 油盘 1 头部防震垫左 2 个 2 头部防震垫右 2 个 3 油盘 ...

Page 17: ...操作说明 5 2 机壳铰链 1 机头铰链套 2 个 2 钉 4 个 4 缝纫机头部 1 机头铰链 2 个 2 缝纫机头部 3 机头撑杆注意将机头撑杆 3 安全稳定地插入台板开孔如果机头撑杆 3 未插入到位则缝纫机头部在向后倾斜时因不稳定而发生危险 5 橡胶套取下 1 橡胶套 ...

Page 18: ...操作说明 6 6 线架 1 线架注意将螺母 4 拧紧以便将两个橡皮垫片 2 和垫圈 3 夹紧使线架 1 不会移动 7 膝控 1 膝控碰块 2 螺栓松开螺栓 3 将膝控碰块 1 移至易于使用的地方 ...

Page 19: ...护眼镜和保护手套等以防润滑油落入眼中或沾在皮肤上引起发炎另外润滑油或黄油不能饮用否则会引起呕吐和腹泻将油放在小孩拿不到的地方在剪去油罐的油嘴口时请务必拿住油嘴的根部如果拿住油嘴口剪刀容易伤到手导致受伤第一次使用缝纫机或长时间未使用缝纫机时必须要补充机油请使用富山公司指定的缝纫机润滑油 1 将附件中的油罐 1 的油罐口用剪刀剪去 3 5mm 2 拆下橡皮塞 2 向油箱 3 倒入 200ml 的润滑油 3 将橡皮塞 1 装回原处补充润滑油的时期如果操作面板显示请添加润滑油并报警请务必添加润滑油 ...

Page 20: ...操作说明 8 3 4 连接线缆 ...

Page 21: ...板时缝纫机动作会导致人员受伤 1 转动缝纫机手轮将针杆移至最高位置 2 松开螺钉 1 3 将机针 2 笔直插入到位确认机针上的长槽处于左侧然后拧紧螺钉 1 4 2 梭芯套的装拆方法注意取出梭芯套时请切断电源当误踩下踏脚板时缝纫机动作会导致人员受伤 1 转动手轮将机针升起直至其处于针板上方 2 向上将梭芯套的插销 1 拉出然后拆下梭芯套 3 插销 1 释放后取出梭芯 2 梭芯套中有旋梭空转防止簧 3 旋梭空转防止簧 3 可防止梭芯在剪线等情况下空转使用轻合金制成的梭芯 2 ...

Page 22: ...压臂柄 3 推向梭芯 1 5 用压脚扳手将压脚抬起 6 踏下脚踏板随即开始卷绕底线 7 底线卷绕一旦完成梭芯压臂柄 3 将自动返回 8 底线卷绕完后将梭芯取下用切刀 4 将线剪断松开螺钉 5 移动梭芯压杆 6 调节卷线在梭芯上的底线量注意卷线在梭芯上的底线量最多应为梭芯容量的 80 4 4 梭芯套的装取方法注意取出梭芯套时请切断电源当误踩下踏脚板时缝纫机动作会导致人员受伤 1 转动手轮将机针升起直至其处于针板上 2 握住梭芯以便向右卷绕底线将梭芯插入梭芯套 3 将底线穿过线槽 1 和夹线弹簧 2 下方然后从导线器 3 中拉出 4 当拉出底线时检查梭芯是否按顺时针方向转动 5 用手拿住插销 4 将梭芯套插入旋梭 ...

Page 23: ...受伤在穿引面线之前先转动手轮将挑线杆 1 置于最高位置这样会使穿引更加容易并防止面线在缝纫开始时脱落 4 6 针距的调节方法顺时针或逆时针转动针距旋钮 1 使所需针距数字处于旋钮最上端的位置数字越大针距越长旋钮上的数字用于参考值实际的针距视缝纫面料的种类和厚度而定在观察缝纫好的针距的同时进行调节按设定值从大到小的方向转动针距旋钮 1 时如果一边将倒缝搬手 2 推至中央位置一边转动针距旋钮 1 时会使旋钮转动的更加容易 4 7 膝控碰块的使用方法在按下膝控碰块 1 时可抬高压脚 2 ...

Page 24: ... 会造成人身伤害及缝纫机损坏发生下列情况时请切断电源否则误踩下踏脚板时缝纫机动作会导致受伤机针穿线时更换机针或梭芯时缝纫机不使用或人离开缝纫机时缝纫过程中不要触摸任何运动部件或将物体靠在运动部件上因为这会导致人员受伤或缝纫机损坏缝纫机头倒下或竖起时请用双手进行操作单手操作时因缝纫机的重量万一滑落易导致受伤 5 1 缝纫的方法 1 编制缝纫所需要的程序 2 踏下脚踏板开始缝纫 5 2 倒缝加固的方法按下倒缝装置按钮 1 或倒缝扳手 2 时送料方向将会相反释放时送料方向恢复正常 ...

Page 25: ...6 1 线张力的调节注意取出梭芯套时请切断电源当误踩下踏脚板时缝纫机动作会导致人员受伤正确的针迹面线底线底线张力拉住从梭芯套中露出的线头转动调节螺钉 1 进行调节直至梭芯套以自重慢慢垂落面线张力在底线张力调节之后调节面线张力以使针脚均匀平整 1 降低压脚 2 转动夹线螺母 2 进行调节面线张力过小或底线张力过大增大面线张力减小底线张力面线张力过大或底线张力过小减小面线张力增大底线张力 ...

Page 26: ...调节正确的针迹面线应尽可能减小压脚压力但须有足够压力使面料不致滑动 1 松开调节螺母 1 2 转动压力调节螺栓 2 以调节压脚压力 3 拧紧调节螺母 1 6 3 剪线后面线残留长度的调节剪线时线张力松弛仅用夹线器 1 施加张力面线的标准残留长度为 35 40mm 如果增加夹线器 1 的张力切线后面线残留长度将会减少减小张力长度将会增加转动夹线器 1 进行调节出现跳针针距不均增加压力针脚起皱减小压力 ...

Page 27: ...用否则会引起呕吐和腹泻将油放在小孩拿不到的地方缝纫机头倒下或竖起时请用双手进行操作单手操作时因缝纫机的重量万一滑落易导致受伤 7 1 日常清理程序为了保持缝纫机的机能而且能长久的使用请每天保养另外缝纫机如果长时间未使用请在进行了如下保养后再使用 1 保养 1 抬起压脚 2 将两只螺钉 1 拆下然后拆下针板 2 3 用软毛刷清除送布牙 3 上的灰尘 4 用两只螺钉 1 将针板 2 装上 5 向后倾斜缝纫机头部 6 拆下梭芯套 4 7 用软布擦去旋梭 5 上的灰尘检查旋梭 5 是否受损 8 将梭芯从梭芯套 4 上拆下用布清洁梭芯套 4 9 将梭芯装入梭芯套 4 再将梭芯套 4 重新装入缝纫机 ...

Page 28: ...因缝纫机头部倾斜的角度而有所不同使用机头撑杆 2 正确的被安装后将缝纫机头部后倾检查油量油位通常处于油量观察窗 1 中心基线上的位置出厂时已向齿轮箱中加入约 70ml 1 直接从正面查看油量观察窗 1 2 如果油位低于正常的位置按以下步骤添加润滑油加油方法只使用富山公司指定的润滑油 1 拆下橡皮塞 3 2 加入润滑油直至油位处于油量观察窗 1 中心基线位置此时不要立即将所有的润滑油一口气注入每次注入 10ml 润滑油同时查看油量观察窗 1 注意不要在规定的位置加入过多的润滑油如果加入过多将会导致润滑油渗漏 3 将橡皮塞 3 插入到位 4 将缝纫机头部返回原位注意更换橡皮塞 3 时请使用富山所规定的替换部件 ...

Page 29: ... 页加油方法添加润滑油 7 2 添加润滑脂当电源开关打开时如果操作面板显示窗 1 中显示 E24 意味着需要添加润滑脂此时即使塔下脚踏板缝纫机也不工作详情见下面添加润滑脂方法 1 使用 HIKARI 规定的润滑脂 103 20 1081 电源开关拨到关闭 2 取下螺钉和固定螺钉 3 在每个孔里添加润滑脂直直到润滑脂略微益出 4 拧紧螺钉和固定螺钉以推入润滑脂 5 用手转动手轮上下移动针杆数次以便润滑脂散布开 6 用布擦去在螺钉和固定螺钉四周以及针杆轴 D 下面多余的润滑脂 ...

Page 30: ...操作说明 18 解除 E24 报警的方法 1 电源开关拨到打开 2 按下下位机面板上的自动触发键 2 5 秒见下图 3 操作面板将变为针数显示模式当踏下脚踏板时可以缝纫如果不添加润滑脂就进行解除 E24 报警的操作并继续使用缝纫机则可能会引起缝纫机的故障 3 检查 1 如果机针弯曲或针尖断裂应予以更换 2 检查面线是否穿引正确 3 进行试缝 ...

Page 31: ... 将油量测试纸 1 插入旋梭 2 的下面并握住以缝纫机实际进行缝纫时的转速使缝纫机运转 8 秒钟对油量测试纸没有什么要求 5 确认飞溅到测试纸上的油量当需要进行调整时请按下面供油量的调整所述进行调整注意如果供油量的检查结果不符合左图所示的状态飞溅到纸上的油迹呈完整的带状或一点也没有飞溅出来则应该向右转动油量调节螺钉 3 将其完全拧入然后再向左转动拧出两圈半在松开的状态下进行下述的调整作业供油量的调整 1 将缝纫机头部倒下 2 转动油量调节螺钉 3 调整供油量向右转动油量调整螺钉 3 供油量增加向左转动油量调整螺钉 3 供油量减少 3 参照上述供油量的确认所述来检查供油量请反复转动油量调整螺钉进行调整及供油量的确认直到获得适当的供油量为止 4 进行了约 2 小时的缝纫后请再次检查供油量 ...

Page 32: ...在原为上并检查能否正常的发挥作用遵守所有的安全注意事项缝纫机头倒下或竖起时请用双手进行操作单手操作时因缝纫机的重量万一滑落易导致受伤 9 1 挑线弹簧挑线弹簧的位置标准的挑线弹簧 1 的位置是在压脚 2 放下的状态下以位于线导向 3 的上方 6 8mm H 规格 4 6mm 处 1 放下压脚 2 2 松开螺钉 4 3 调整夹线器杆架 5 的旋转位置 4 拧紧螺钉 4 挑线弹簧的强度根据规格挑线弹簧 1 的标准强度为下列所示 1 在夹线器杆架 5 的稍微上方处用手指拿住面线使其不要被拉出 2 向下拉面线直到挑线弹簧 1 与线导向 3 的底面高度一致时然后测量挑线弹簧 1 的强度 3 将起子插入夹线螺杆 6 的槽中旋转起子可调整挑线弹簧 1 的强度 F 规格 0 1 0 24N M 规格 0 25 0 35N H 规格 0 3 0 5N ...

Page 33: ...钉 2 移动机壳的线导向 R 1 进行位置的调节当缝纫厚料时向左移动机壳的线导向 R 1 挑线量增加当缝纫薄料时向右移动机壳的线导向 R 1 挑线量减少 9 3 压脚高度使用抬压脚扳手 2 抬高压脚 1 时压脚的标准高度是 6mm 1 旋松螺母 3 和压脚调节螺栓 4 对压脚不施加压力 2 使用抬压脚扳手 2 来抬高压脚 1 3 拆下面板上的橡皮塞 5 4 旋松螺栓 6 上下移动压杆 7 调整压脚 1 的高度为 5 5mm 5 拧紧螺栓 6 6 安装上橡皮塞 5 7 通过压脚调节螺栓 4 来调整压脚压力拧紧螺母 3 ...

Page 34: ...4 送布牙的高度将送布牙 1 移动针板上方最高处时此时的标准高度对 S 和 M 规格应为 0 8mm 对 H 规格应为 1 2mm 1 转动缝纫机手轮将送布牙 1 移到针板上方最高处 2 放倒缝纫机 3 旋松螺钉 2 4 将上下送布轴 3 根据基点 4 在 90 的范围内旋转来上下调整送布台 5 图 A 示 5 拧紧螺钉 2 如发现送布牙 1 有倾斜现象时按上述操作调整旋转送布台短轴 6 操作方法参考下一页 ...

Page 35: ...上的标记一致送布牙 1 与针板平行 1 转动缝纫机手轮将送布牙 1 移到针板上方最高处 2 放到缝纫机 3 将 2 个螺钉 4 旋松 4 根据标准位置在 90 的范围内按箭头方向调整送布台短轴 2 图 C 所示为了防止起皱降低送布牙 1 的前端为了防止重叠缝纫时布料不一致缝线不合抬高送布牙 1 的前端 5 将 2 个螺钉 4 拧紧如送布牙 1 仍然倾斜按上述操作调整旋转上下送布台轴 5 图 D 所示操作方法参考上一页调整送布牙 1 的倾斜度后送布牙 1 的高度也会改变因此请再一次调整送布牙 1 的高度 ...

Page 36: ...视为标准此时上下偏心轮 3 上的刻度标记 4 的中央的记号与下轴的标记对齐图 A F M 送布牙 1 的上面和针板 2 的表面对齐时机针的针尖比针板 2 表面约下 1mm 的位置 H 送布牙 1 的上面和针板 2 的表面对齐时机针的针尖和针板 2 表面约有 3mm 的间隙 1 放倒缝纫机 2 将 2 个螺钉 5 旋松稍微旋转来调整上下偏心轮 3 旋转上下偏心轮 3 上的刻度标记与下轴的标记对齐来作为基准如果调到标准时上下偏心轮 3 上的刻度标记与下轴的标记对齐图 A 为了防止重叠缝纫时布料不一致缝线不合将机针的时序调晚些上下偏心轮 3 向 B 的方向旋转图 B 为了使收线良好可将机针的时序调早些上下偏心轮 3 向 C 的方向旋转图 C 注意上下偏心轮 3 向 C 的方向旋转过度是造成断针的原因 3 调整完后螺钉 5 拧紧 ...

Page 37: ...之间的间隙为 0 5 0 7mm 1 转动缝纫机手轮使针杆 1 从最低位置上升到如基线图所示的基线 b 与针杆轴套 2 的下端保持对齐 2 旋松螺钉 3 个固定螺钉 5 使旋梭尖 3 与机针 4 的中心一致此时旋梭尖 3 与机针 4 之间的间隙为 0 0 05mm 3 拧紧固定螺钉 5 3 个旋梭和旋梭定位钩之间的间隙确认旋梭 6 和旋梭定位钩 7 之间的间隙应确保所使用的线能够顺利通过 F M 规格为 0 4 0 7mm H 规格为 0 6 1 1mm 9 9 剪线装置调整剪线凸轮 3 控制动刀行程及其动作的同步性由此要求动刀的动作要与机针的动作相匹配剪线机构由电磁铁自动控制 1 剪线凸轮定位 ...

Page 38: ...颗 3 转动下轴上的控制凸轮 4 手动按下滚柱 1 滚柱 1 必须进入控制凸轮 3 的缺口 4 内 5 重新拧紧紧定螺钉 2 两颗 2 滚柱和剪线凸轮间间隙标准检查当剪线连杆 5 在外端位置时剪线凸轮 3 的外径与滚柱 1 之间的间隙应为 0 2 0 1 毫米必须在切线凸轮两个紧定螺钉 2 之间的某一位置检查上述间隙滚柱和剪线凸轮间间隙调整 1 转动手轮直到滚柱 1 位于剪线凸轮的两个紧定螺钉 2 之间 2 松开紧定螺钉 6 3 围绕轴 7 转动剪线连杆 5 使滚柱 1 与控制凸轮 3 的外径间的间隙为 0 2 0 1mm 4 拧紧紧定螺钉 6 注意如果此处间隙太大可能会有如下风险 z 线捕捉不到 z 线剪不断 5 6 ...

Page 39: ...要的调整工作标准检查必须能在最低的剪线压力下可靠地剪断缝线剪线压力越低剪刀磨损越小要求两根最粗的缝线也能同时可靠地被剪断剪线压力的调整 1 拧松剪线压力调节螺钉 1 2 向前转动动刀 3 3 通过调节剪线压力调节螺钉 1 使定刀 2 正好碰到动刀 3 4 交替把线放在左边或者右边检查剪线性能 5 调整剪线螺钉到适宜位置 6 如果复位簧 4 不再使剪线机构回到初始位置则剪线压力太大需要重新更换一把新定刀注意允许对定刀作微量重磨但如果定刀磨得太短就不能再剪线了这时对动刀重新调整也补偿不了 ...

Page 40: ...的只能由合格的技术人员进行检查现象检查及调整参照页 1 面线不够紧密面线张力是否过小或底线张力是否过大调节面线张力或底线张力机针和送布的同步是否正合适请将机针的时序调早些 13 24 2 底线不够紧密底线张力是否过小或面线张力是否过大调节底线张力或面线张力 13 3 布料下出现环节等不良线路是否不够光滑用细粒锉刀或砂纸将线路打磨光滑梭芯是否旋转流畅拉出底线检查机线张力是够松弛或更换梭芯或梭芯套 4 缝纫时出现跳针针尖是否弯曲真假你是否钝化如果针尖弯曲或断裂应予以更换机针是否安装正确如果机针安装不正确应正确加以安装缝纫机线是否穿引正确如果穿引不正确应正确穿引机线压脚压力是否过小调整压脚压力机针是否太细更换大一号的机针挑线簧是否太弱调整挑线簧的张力机针和旋梭的同步是否正合适请调整针杆的高度请调整机针与旋梭尖之间的间隙 9 9...

Page 41: ...梭空转防止簧缝纫开始时缝纫速度是否过快使用慢启动功能针上停止位置是否过高请调整针上停止位置 20 20 14 24 6 线缝不平整压脚压力是都过小调整压脚压力送布牙高度是否太低调整送布牙高度梭芯是否有划痕如果梭芯受损用油磨石打磨光滑或予以更换 14 22 7 大量的皱褶张力过大面线张力是否过大尽量减小面线张力底线张力是否过大尽量减小底线张力针尖是否钝化如果针尖钝化了请予以更换机针是否过粗尽可能更换细一些的机针挑线簧张力是否过大尽量减小挑线簧张力挑线簧工作范围是否过大尽量降低挑线簧位置压脚压力是否过大调整压脚压力缝纫速度是否过快使用缝纫速度控制键逐渐减低缝纫速度送布牙的倾斜度是否恰当请稍稍降低送布牙的前端 13 13 9 20 20 14 23 8 线缝不合压脚压力是否过大调整压脚压力 14 ...

Page 42: ...10 10 10 10 面线和底线断线针尖是否弯曲针尖是否钝化如果针尖弯曲或断裂应予以更换机针是否安装正确如果机针安装不正确应正确加以安装缝纫机线是否穿引正确如果穿引不正确应正确穿引机线旋梭部是否足够润滑如果操作面板显示请添加润滑油应添加润滑油面线或底线张力是否过小或过大调整面线或底线张力面线是否因挑线簧工作范围太小而松动调整挑线簧位置旋梭送布牙或其他部件是否受损如果这些部件受损用油磨石打磨光滑或更换受损部件线路是否受损如果线路受损用砂纸打磨光滑或更换受损部件 9 11 17 13 20 11 剪线不正确面线和底线均未剪断定刀或动刀的刀部是否受损或磨损更换定刀或动刀 12 剪线不正确面线或底线未被剪断机针是否安装正确如果机针安装不正确应正确加以安装定刀或动刀是否钝化更换定刀或动刀 ...

Page 43: ...针与旋梭尖之间的间隙对送布牙来说机针的时序是否过早了些请将机针的时序调晚一些注意如果断针不慎掉入缝纫衣物中会有很大的危险请必须找出机针的残骸直至朝气整枚机针另外请保留机针的记录我们推荐以制造者责任法进行机针管理 9 24 25 24 14 操作面板显示请添加润滑油油箱里的油量是否太少补充润滑油 7 15 缝纫机不能以高速工作缝纫速度设定和倒缝加固速度设定是否正确使用缝纫速度控制键设定高速缝纫速度 16 在缝纫过程中缝纫机停止运转定针键是否开着按定针键关闭指示电源电压是否太低检查电源如果电线太长或单一插座接入过多的电器则可能造成电压下降从而激活复位功能使缝纫机停止运转即使电源电压本身状况正常 ...

Page 44: ...er 2 Thread tension bracket machinery 3 Lifting lever 4 Quick reverse Actuator 5 Presser foot 6 Knee lifter assembly 7 Reverse lever 8 Stitch length dial 9 Machine pulley 10 Operation panel 11 Cotton stand Safety devices 12 Thread take up cover 13 Finger guard ...

Page 45: ... 2mm or less H9199NF H9199N H9199NH Max sewing speed 3600 rpm Max stich length 5mm Presser foot height Lifting lever 5 5 Knee lifter 13 Feed dog height 0 8 1 1 2mm Needle DB 1 DP 5 9 11 12 18 19 22 Lubricated for light materials Lubricated for light materials Lubricated for medium materials Lubricated for heavy materials ...

Page 46: ...ld section B with your foot so that the table does not move and then push the arm with both hands to tilt back the machine head Returning the machine head to the upright position 1 Clear away any tools etc which may be near the table holes 2 While holding the face plate with your hand gently return the machine head to the upright position with your right hand Do not connect the power cord until in...

Page 47: ... 40mm in thickness and should be strong to hold the weight and with stand the vibration of the sewing machine Drill holes as indicated in the illustration below 3 2 Installation 1 Oil pan 1 Head cushions left 2pcs 2 Head cushions right 2pcs 3 Oil pan Cord hole Head rest hole through ...

Page 48: ...3 Knee lifter complying bar 4 Machine head 1 Hinges 2pcs 2 Machine head 3 Head rest NOTE Tap the head rest 3 securely into the table hole If the head rest 3 is not pushed in as far as it will go the machine head will not be sufficiently stable when it is tilted back 5 Rubber sheath Remove 1 Rubber sheath ...

Page 49: ...ighten the nut 4 so that the two rubber cushions 2 and the washer 3 are securely clamped and so that the cotton stand 1 does not move 7 Knee lifter plate 1 Knee lifter plate 2 Bolt Loosen the bolt 3 and move the knee lifter plate 1 to a position where it is easy to use ...

Page 50: ...rely If you hold the end of the nozzle injury from the scissors may result The sewing machine should always be lubricated and the oil supply replenished before it is used for the first time and also after long periods of non use Use only the lubricating oil Nisseki Mitsubishi wing Lube specified by HIKARI If this type of lubricating oil is difficult to obtain the recommended oil to use is Exxon Mo...

Page 51: ...INSTRUCTION MANUAL 39 3 4 Connect cable ...

Page 52: ...en securely tighten the screw 1 4 2 Removing the bobbin case CAUTION Turn off the power switch before removing the bobbin case The machine may operate if the treadle is depressed by mistake which could result in injury 1 Turn the machine pulley to raise the needle until it is above the needle plate 2 Pull the latch 1 of the bobbin case upward and then remove the bobbin case 3 The bobbin 2 will com...

Page 53: ...n remove the bobbin and cut the thread with the knife 4 Loosen the screw 5 and move the bobbin presser 6 to adjust the amount of thread wound onto the bobbin NOTE The amount of thread wound onto the bobbin should be a maximum of 80 of the bobbin apacity 4 4 Installing the bobbin case CAUTION Turn off the power switch before installing the bobbin case The machine may operate if the treadle is depre...

Page 54: ...ength dial 1 clockwise or counter clockwise so that the desired stitch length is at the upper most position on the dial The larger the number the longer the stitch length will be The numbers on the dial are for use as a guide The length of the finished stitches may vary depending on the type and thickness of material being sewn Adjust while looking at the finished stitches When turning the stitch ...

Page 55: ...ouch any of the moving parts or press any objects against the machine while sewing as this may result in personal injury or damage to the machine Use both hands to hold the machine head when tilting it back or returning it to its original position If only one hand is used the weight of the machine head may cause your hand to slip and your hand may get caught 5 1 Sewing 1 Carry out the programming ...

Page 56: ... its own weight while the thread end Coming out of the bobbin case is held Upper thread tension After the lower thread tension has been adjusted adjust the Upper thread tension so that a good even stitch is obtained 1 Lower the presser foot 2 Adjust by turning the tension nut 2 Upper thread tension too weak or lower thread too strong Increase the upper thread tension Decrease the lower thread tens...

Page 57: ...ngth after thread trimming At the time of thread trimming the thread tension is Loosened and tension is applied by the pretension 1 only The standard trailing length for the upper thread is 35 40mm If the tension of the pretension 1 is increased the Lengths of the threads trailing from the needle tips will be reduced if the tension is reduced the lengths will be increased Adjust by turning the pre...

Page 58: ...ur hand may get caught 7 1 Daily cleaning procedures The following cleaning operations should be carried out each day in order to maintain the performance of this machine and to ensure a long service life Furthermore if the sewing machine has not been used for a long period of time carry out the following cleaning procedures before using it again 1 Cleaning 1 Raise the presser foot 2 Remove the tw...

Page 59: ...f shipment from the factory 1 Look at the oil window 1 from directly in front 2 If the oil level is below the normal level and more lubricating oil as described in the following procedure Lubrication Use only the lubrication oil Nisseki Mitsubishi Sewing Lube 10N VG10 specified by HIKARI If this type of lubrication oil difficult to obtain the recommended oil to use is Exxon Mobil Essotex SM10 VG10...

Page 60: ... Apply grease as required while referring to the following for details Applying grease Use HIKARI specified grease 1 Turn the power switch to OFF 2 Remove the screws and the set screws 3 Apply grease to each of the holes until the grease overflows slightly 4 Tighten the screws and the set screws in order to push the grease in 5 Turn the machine pulley by hands to move the needle bar up and down se...

Page 61: ...mode and sewing will be possible when the treadle is depressed If you continue to use the sewing machine after carrying out the reset procedure but without applying grease problems with the sewing machine may result 3 Checking 1 Replace the needle if it is bent or if the tip is broken 2 Check that the upper threads have been threaded Correctly Refer to page 15 3 Carry out a test sewing ...

Page 62: ...ormal sewing speed for 8 seconds Any type of paper can be used as the lubrication amount check sheet 1 5 Check the amount of oil which has spattered onto the sheet If adjustment is necessary carry out the following operations in Adjusting the lubrication amount NOTE If the lubrication amount does not match the correct amount shown in the illustration at left if the amount of spattered oil is too m...

Page 63: ... spring position 4 Securely tighten the screw 4 Thread take up spring tension The standard tension of the thread take up 1 varies In accordance with the machine specifications as shown inthe table 1 Push the needle 5 thread with your finger until it is slightly higher than the thread tension bracket 5 and so that theupper thread is not pulled out 2 Pull the upper thread down until the thread take ...

Page 64: ... take up amount will become less 9 3 Adjusting the presser foot height The standard height of the presser foot 1 is 6mm when the presser foot 1 is raised by means of the lifting lever 2 1 Loosen the nut 3 of the adjustment screw 4 and then turn the adjustment screw 4 so that there is no pressure applied to the presser foot 2 Raise the lifting lever 2 The presser foot 1 will also rise 3 Remove the ...

Page 65: ...chine head 3 Loosen the screw 2 4 Turn the feed lifting rock bracket stud 3 within a range of 90 from the reference line 4 to adjust the vertical height of the feed bar 5 Fig A 5 Tighten the screw 2 If you are worried about the angle of the feed dog 1 turn the shaft 6 while carrying out the above adjustment Fig B Refer to 13 7 Adjusting the feed dog angle on the next page for details of this opera...

Page 66: ...the shaft 2 in the direction of the arrow within a range of 90 with respect to the standard position Fig C In order to prevent puckering lower the front of the feed dog 1 In order to prevent the material from slipping raise the front of the feed dog 1 5 Securely tighten the set screws 4 If you would like to tilt the feed dog 1 further turn the feed lifting rock bracket stud 5 while carrying out th...

Page 67: ...ed dog 1 and the top of the needle plate 2 should be aligned and the point of the needle should be approximately 1mm below the needle plate 2 H The top of the feed dog 1 and the top of the needle plate 2 should be aligned and there should be a clearance of approximately 3mm between the point of the needle and the needle plate 2 1 Tilt back the machine head 2 Loosen the two set screws 5 and then tu...

Page 68: ...n the set screw 5 and then align the tip of the rotary hook 3 with the center of the needle 4 The distance between the tip of the rotary hook 3 and the needle 4 should be approximately 0 0 05mm 3 Securely tighten the set screws 5 Checking the clearance between the rotary hook and bobbin case holder position bracket Check that the clearance between the rotary hook 6 and the bobbin case holder posit...

Page 69: ...en the roller and thread trimmer cam Standard checking At the external end position of the thread trimmer lever 5 there should be a distance of 0 2 0 1 mm between the external diameter of the control cam 3 and the roller 1 It must be checked in a position of the cam between both fastening screws 2 Distance between the roller and thread trimmer cam adjust 1 Turn the hand wheel until the roller 1 st...

Page 70: ...e cutting pressure screws 1 2 Swivel forwards the hooked knife 3 3 Set the fixed knife 2 against the hooked knife 3 by screwing in the cutting pressure screws 1 4 Alternately lay the thread to be cut to the right and to the left 5 Adjust appropriate cutting pressure screw 6 If the return spring 4 does no longer bring the cutting mechanism to its starting position then the cutting pressure is too h...

Page 71: ...ower thread is not tight Is the lower thread tension too weak or is the upper thread tension too strong Adjust the lower thread tension or upper thread tension 44 3 Loops appear in seam Is the thread path not smooth enough Use a file with a fine grain or sandpaper to polish smooth the thread path Is the bobbin not turning smoothly Pull out the lower thread to check that there is no slackness in th...

Page 72: ... Is the presser foot pressure too weak Adjust the presser foot pressure Is the feed dog too low Adjust the feed dog height Is the bobbin scratched If the bobbin is damaged smooth it with an oiled grindstone or replace it 45 53 7 Large degree of puckering excess tension Is the upper thread tension too strong Make the upper thread tension as weak as possible Is the lower thread tension too strong Ma...

Page 73: ...ct thread the needle correctly Is the rotary hook sufficiently lubricated 7900 7901specifications If control plate displays Please lubricating oil please lubricating Is the upper or lower thread tension too weak or too strong Adjust the upper thread or lower thread tension Is the upper thread may be loose because the thread take up spring operating range is too small Adjust the position of the thr...

Page 74: ...earch for all pieces until the whole of the needle is found again Furthermore we recommend that through steps be taken to account for such needles to comply with product liability regulations 40 57 58 57 14 Control plate displays Please lubricating oil Is the oil tank empty lubricating oil 40 15 Machine does not operate at high speed Is the sewing speed setting or back tack speed setting in correc...

Page 75: ...ATE 9 01 404000623 1 螺钉 M4 6 SCREW M4 6 10 201 02 10 安全标识 SAFE MARKING 11 125 01 04 后窗板 SIDE COVER 12 101 01 13 安全指示牌 SAFE MARKING 13 125 01 02 电机罩 MOTER COVER 14 01 405002023 1 螺钉 M5 20 SCREW M5 20 15 H0 004 综合型号牌 MODEL PLATE 16 17 3200500 5 铆钉 POLE 17 113 01 03 脚柱R STAND R 17 14 KSM 8 万向球 UNIVERSAL BALL H9199N 7C 5 1 机体部分 Machine body 1 机体部分 Machine body 1 3 数量QTY 序号 PEF NO 图号 PART NO 名称 NAME...

Page 76: ...2 针杆挑线装置 Needle bar and thread take up mechanism 64 ...

Page 77: ...E6 23 05 081161253 5 平垫圈8 1 12 5 1 6 WASHER 8 1 12 5 1 6 24 103 02 04 06 挑线连杆 THREAD TAKE UP LEVER 25 103 02 04 15 紧圈 TIGHT RING 26 01 804000414 1 螺钉 M4 4 SCREW M4 4 27 103 02 04 12 挑线连杆销 THREAD TAKE UP LEVER PIN 28 103 02 04 19 轴位螺钉 SHOULDER SCREW 29 04 609400280 4 螺母 NUT 30 103 02 04 13 螺钉 SCREW 31 103 02 04 18 过线套 THE BUSH OF THROUGHING LINE 32 14 624 2Z 滚动轴承 BEARING 624 2Z 33 103 02 04 08 挑线杆 ...

Page 78: ...2 针杆挑线装置 Needle bar and thread take up mechanism 66 ...

Page 79: ...8 连轴器 2 COUPLING 2 53 103 02 29 同带轮D TIMING PULLEY D 54 10 1101015 1 轴用弹性挡圈 RETAINING RING EXTERNAL 55 14 6301 2ZNR 滚动轴承 6301 2ZNR IDLER WHEEL BEARING 6301 2ZNR 56 103 02 31 垫片 SPACER 57 125 02 02 下轴 LOWER SHAFT 58 13 11470370 油封 OIL SEAL 59 103 02 36 下轴轴套 LOWER SHAFT BUSH 60 103 02 28 下轴齿轮 LOWER SHAFT GEAR 61 13 11470380 油封 OIL SEAL 2 针杆挑线装置 Needle bar and thread take up mechanism 序号 PEF NO 图号...

Page 80: ...3 膝控压脚装置 Knee lifter mechanism 68 ...

Page 81: ...1 膝控杠杆 KNEE LIFTER LEVER 25 103 03 43 膝控复位扭簧 KNEE LIFTER SPRING 26 125 03 04 抬压脚后杠杆连杆 KNEE LIFTER LEVER LINK 27 06 0901018 1 开口挡圈 E9 RING E9 28 05 105091800 1 平垫圈10 5 18 0 9 PLAIN WASHER 5 6 10 1 0 29 103 04 17 轴套 BUSHING 30 125 03 13 轴位螺钉M5 SHOULDER SCREW M5 31 125 03 05 抬压脚下杠杆 KNEE LIFTER LEVER 32 125 03 07 抬压脚下杠杆连杆 KNEE LIFTER LEVER SHAFT 33 125 03 08 膝控 KNEE LIFTER 34 125 03 14 膝控定位板 KNEE POSI...

Page 82: ...4 送料装置 Feed mechanism 70 ...

Page 83: ...4 1 螺钉M5 15 SCREW M5 15 23 10 0931015 1 轴用弹性挡圈10 RETAINING RING EXTERNAL 24 113 04 03 偏心销 ECCENTRIC PIN 25 103 04 31 01 切换器轴托架 FEED REGULATOR SHAFT ARM 26 103 04 30 02 送布曲柄销 FEED ROCK ARM SHAFT 27 103 04 17 轴套 BUSH 28 06 0901018 1 开口挡圈 E9 RING E9 29 05 105091800 1 平垫圈10 5 18 0 9 PLAIN WASHER 10 5 18 0 9 30 103 04 16 倒缝手柄轴 REVERSE SEWING SHAFT 31 103 04 30 01 操纵杆托架 HANDLE SHAFT ARM 32 103 03 16 弹簧销...

Page 84: ...4 送料装置 Feed mechanism 72 ...

Page 85: ... 切换器轴R FEED REGULATOR SHAFT R 66 22 15505017 橡胶塞 RUBBER CAP 67 103 04 43 07 送料曲柄销 F ROCKER ARM STUD 68 103 04 43 03 连杆轴 LINK SHAFT 69 103 04 43 05 水平送布联环组件 LEVEL FEED LINK ASM 70 103 04 43 06 水平送布联环组件 FEED ROCKER ARM LINK ASM 71 103 04 43 08 水平送布托架 FEED ROCK ARM 72 01 405001423 1 螺钉 M5 14 SCREW M5 14 73 113 04 09 送布轴轴套 R FEED SHAFT SCREW R 74 13 07260240 油封 OIL SEAL 75 02 6084400621 1 螺钉 SCREW 76 ...

Page 86: ...631616 1 弹簧垫圈 6 3 1 6 1 6WASHER SPING 6 3 1 6 1 6 6 01 406001223 1 螺钉 M6 12 SCREW M6 12 7 113 05 05 电磁铁曲柄 SOLENOID LEVER 8 103 05 06 曲柄轴 SOLENOID LEVER SHAFT 9 01 806000614 1 内六角凹端螺钉 M6 6 SCREW M6 5 10 103 05 08 紧圈 SET COLLAR 11 01 805000514 1 内六角凹端紧定螺钉 M5 SCREW M5 5 12 103 05 12 防震垫 RUBBER CUSHION 13 103 05 09 连接销 PIN 14 10 0560612 1 轴用弹性挡圈 C6 RETAINING RING EXTERNAL C6 1 1 1 1 1 H9199N 7C 5 1 5 ...

Page 87: ...SCREW M5 10 9 113 07 01 油盖螺钉 SCREW 10 123 07 01 旋梭轴 ROTARY HOOK SHAFT 11 01 806750614 1 内六角凹端紧定螺钉 SCREW 12 103 07 03 02 轴承套 BEARING BUSH 13 14 61901 2ZNR 深沟滚动轴承 BEARING 14 13 07260240 油封 OIL SEAL 15 113 07 05 旋梭轴齿轮轴套 ROTARY HOOK SHAFT GEAR BUSH 16 103 07 07 齿轮 ROTARY HOOK SHAFT GEAR 1 1 1 1 1 1 NAME OF PARTS 数量QTY 1 1 1 4 1 1 6 旋梭装置 Rotary hook mechanism 1 1 1 6 旋梭装置 Rotary hook mechanism H9199N 7...

Page 88: ...7 润滑系统 Lubrication 76 ...

Page 89: ... OIL SIGHT WINDOW 20 22 13505015 橡胶塞 RUBBER CAP 21 12 078180 O型圈 O RING 22 125 08 01 通气塞 VENT PLUG 23 01 405001423 1 螺钉 M5 14 SCREW M5 14 24 123 08 04 01 油盒 OIL TANK 25 18 405001222 4 螺钉M5 12 SCREW M5 12 26 123 08 02 05 磁铁 MAGNET 27 123 08 02 06 传感器转轴 SHAFT 28 123 08 02 03 螺纹连接杆 THREADED ROD 29 123 08 02 04 浮子连接杆 FLOAT CONNECTING ROD 30 123 08 02 07 传感器转轴 AXIS 31 123 08 02 02 浮子 FLOAT 32 123 08 02...

Page 90: ...8 穿线装置卷线装置 Bobbin winder mechanism Threading mechanism 78 ...

Page 91: ... PRE TENSION ASM 12 1 110 01 23G 夹线过线板 THREAD TENSION GUIDE 12 2 110 01 21 01G 调线夹线螺钉 THREAD TENSION POST 12 3 101 01 21 03 小夹线板 THREAD TENSION DISK 12 4 101 01 21 04 小夹线簧 THREAD TENSION SPRING 12 5 101 01 21 05 小夹线螺母 THREAD TENSION NUT 13 125 06 01 松线电磁铁组件 THREAD RELAX SOLENOID ASM 14 103 09 12 挑线杆防护罩 THREAD TAKE UP LEVER COVER 15 01 405000623 1 螺钉 SCREW M5 6 16 110 01 07 面线过线板 THREAD PLATE 17 10...

Page 92: ...9 切线装置 Thread trimmer mechanism 80 ...

Page 93: ...001221 1 螺钉 M4 12 SCREW M4 12 14 123 11 05 连接杆组件 CONNECTING ROD ASM 15 123 11 10 电磁铁支架组件 SOLENOID BRACKET ASM 16 07 0631616 1 弹簧垫圈6 3 1 6 1 6 WASHER SPING 6 3 1 6 1 6 17 01 506001424 1 螺钉M6 14 SCREW M6 14 18 01 404000823 1 螺钉 M4 8 SCREW M4 8 19 123 11 03 剪线电磁铁组件 TRIMMING SOLENOID ASM 19 1 123 11 03 03 剪线电磁铁芯转动连接杆 TRIMMING SOLENOID ROD ROTATION 19 2 123 11 03 01 01 剪线电磁铁芯 TRIMMING SOLENOID CORE 19 ...

Page 94: ...103 13 107 磁钢座组件 MAGNET BLOCK ASM 11 02 815281014 1 螺钉SM15 64 28 SCREW SM15 64 28 10 12 113 13 01 01 手轮 PULLEY 13 18 405000823 3 螺钉M5 8 SCREW M5 8 14 113 13 01 02 手轮盖 PULLEY COVER 15 05 053101001 5 平垫圈 5 3 10 1 0 PLAIN WASHER 5 3 10 1 0 16 07 0521313 1 弹簧垫圈5 2 1 3 1 3 WASHER SPING 5 2 1 3 1 3 17 01 505002024 1 螺钉M5 20 SCREW M5 20 18 CB16 00 HP 005电控箱组件H9199 HP 005 Control box ASM H9199 19 EB 16B 电...

Page 95: ...0500611 1 开口挡圈 E5 RING E5 6 01 505001624 1 螺钉M5 16 SCREW M5 16 7 125 12 01 自动抬压脚电磁铁组件 SOLENOID P FOOT LIFTER SET ASM 8 07 0631616 1 弹簧垫圈 6 3 1 6 1 6 WASHER SPING 6 3 1 6 1 6 9 05 063101201 1 平垫圈 6 3 12 1 0 PLAIN WASHER 6 3 12 1 0 10 01 406001623 1 螺钉 M6 16 SCREW M6 16 11 电磁抬压脚装置 Solenoid p foot lifter set mechanism 序号 PEF NO 图号 PART NO 名称 NAME OF PARTS 数量QTY H9199N 7C 5 1 1 1 1 1 1 1 4 4 4 83 ...

Page 96: ...16 附件 Accessories 84 ...

Page 97: ...101 14 02 机头连接钩座钉 NAIL 12 101 14 03 机头连接座 RUBBER CUSHION 13 103 20 34 03 头部防震垫 HEAD CUSHION 14 103 20 34 04 头部防震垫 HEAD CUSHION 15 122 14 09A 机头支柱 HEAD REST S 16 101 03 37 02 梭心 BOBBIN 17 103 20 108 管嘴 SYRINGE 18 113 16 15 小油壶 OILER ASM 19 113 16 19 两用螺丝刀 SCREW DRIVER SMALL 20 101 03 11 机针DB 1 14 NEEDLE DBX1 21 125 13 13 说明书 PARTS BOOK 22 125 16 06 台板 PLANTEN 23 103 20 05 03 木板3 WOOD BLOCK 1 24 103...

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