Highway Equipment Company New Leader MARK V DGPS-Ready General Manual Download

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IMPORTANT: READ THE SAFETY GUIDELINES AND ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING

HIGHWAY EQUIPMENT COMPANY – NEW LEADER DIVISION

1330 76TH AVE SW, CEDAR RAPIDS, IOWA 52404-7052

PH. (319) 363-8281

www.highwayequipment.com

FAX (319) 632-3081

HIGHWAY EQUIPMENT COMPANY

GENERAL MANUAL FOR MODEL

MARK V

DGPS-READY

SAFETY GUIDELINES
INSTALLATION
OPERATION
TROUBLESHOOTING
PARTS LIST

This machine may have been built with
SPECIAL FEATURES. When ordering
parts, please furnish SERIAL NUMBER.

DEALER ______________

Summary of Contents for New Leader MARK V DGPS-Ready

Page 1: ...EDAR RAPIDS IOWA 52404 7052 PH 319 363 8281 www highwayequipment com FAX 319 632 3081 HIGHWAY EQUIPMENT COMPANY GENERAL MANUAL FOR MODEL MARK V DGPS READY SAFETY GUIDELINES INSTALLATION OPERATION TROU...

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Page 3: ...AL NUMBER__________________ MANUAL NUMBER 89008 A EFFECTIVE 9 2002 HIGHWAY EQUIPMENT COMPANY 1330 76TH AVE SW CEDAR RAPIDS IOWA 52404 7052 PHONE 319 363 8281 FAX 319 632 3081 www highwayequipment com...

Page 4: ...6 General Description 8 Installation Instructions 9 Console Overview 11 Calibration Machine Settings 14 Programming a Job 22 Operating Procedures 29 Troubleshooting 35 Instructions for Ordering Parts...

Page 5: ...e warranty period shall not be extended beyond the original warranty period If you fail to return the warranty registration card or warranty card information as provided above to Highway within thirty...

Page 6: ...ct Support Department at 319 363 8281 It has been our experience that by following these installation instructions and by observing the operation of the spreader you will have sufficient understanding...

Page 7: ...concerning these guidelines please call your authorized dealer or our factory at 319 363 8281 Is used for informational purposes in areas which may involve damage or deterioration to equipment but ge...

Page 8: ...curs Regardless of the care used in the design and construction of any type of equipment there are many conditions that cannot be completely safeguarded against without interfering with reasonable acc...

Page 9: ...adhere to these 3 Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is s...

Page 10: ...onveyor speed and product applied is easily accessed and customer configurable Rates can be entered manually or received via a serial port RS 232 connection to a remote device reading a prescription r...

Page 11: ...y radios as possible Mount the interface module in a suitable location that is out of the way of the operator Allow room for cable service loops After mounting all other system components connect cont...

Page 12: ...h the type of vehicle The mounting kit supplied uses an L shaped bracket and mounting plate There is also a plate mounting bracket drawing that can be used to fabricate a bolt on version Refer to the...

Page 13: ...l Figure 3 Power Switch Selects power ON and OFF O for the console Conveyor Switch Turns the main conveyor ON green and OFF red Menu Key Used to exit setup screen or advance menu display Menu Selectio...

Page 14: ...in the menu selection area Pressing the Menu Selection Arrow keys scroll the menu to display new choices To select a new display item press the Menu Selection Key below the item you want to view This...

Page 15: ...displayed at the left Note Changing the spinner speed with the Mark V console requires an optional PWM spinner valve Total Applied Displays total amount of material applied Reset to zero using the Men...

Page 16: ...nu selection area displays the choices of Machine settings Cal radar Console Diagnostic and GPS The right and left Menu Selection Arrow keys indicate addition selections Each setup area is entered by...

Page 17: ...r rate Manual speed Maximum conveyor rpm and Spinner pulses rev values can be set one digit at a time Press the Left or Right Arrow key to move a single cursor to the digit to change Press the Up or D...

Page 18: ...pening metric units are cubic centimeters per revolution per centimeter of gate opening Refer to the tables below for the initial setting This setting becomes the default value for the CFR in each job...

Page 19: ...lied will be incorrect New Leader recommends using the manual setting for emergency use only In Manual mode the application accuracy depends on the ability of the operator to drive at the programmed m...

Page 20: ...ctual conveyor rpm will not exceed this setting If the warning to slow down is ignored the rate applied will be incorrect Set to 50 for an L3020G4 Set to 40 for an L2020G4 Spinner pulses rev Set to th...

Page 21: ...d the display line By pressing the Up or Down Arrow keys set the Actual Distance to equal the distance you marked off c Position the vehicle at the beginning of the marked off distance d Press START T...

Page 22: ...at a time by using the Left or Right Arrow key to select Serial number Voltage cal and Display brightness values can be set one digit at a time Press the Left or Right Arrow Key to move a single curs...

Page 23: ...hour Press the Right Arrow key to move to the minutes Use the Up or Down Arrow key to change the minutes Press the Right Arrow key again and change the seconds Press the ACCEPT key Serial number This...

Page 24: ...roduct Every time a different job is activated for use the Mark V automatically is set to properly apply that product using the stored values Settings for Units acre Application rate Spread width Feed...

Page 25: ...N OFF EDIT JOB CREATE JOB EXIT Figure 10 Press the CREATE JOB key The screen in Figure 11 appears The settings shown are default settings JOB SETTINGS Units acre Tons Application rate 0 0 tns ac Sprea...

Page 26: ...g pages Job Setting Details Units acre Set to TONS when applying lime or other high rate product by the ton metric units are tonnes Set to POUNDS when applying fertilizer or like product by pound metr...

Page 27: ...uld consider that for any active job the name of the product appears in the lower left corner of the main screen To edit the Product a From the Job Settings screen press EDIT key The screen in Figure...

Page 28: ...an testing every new product to determine the settings necessary for a good spread pattern Consult your spreader manuals for instructions on pan testing Calibrated CFR This value defaults to the theor...

Page 29: ...a new job edit a job or select a job to delete ACTIVE JOB PRODUCT RATE WIDTH SPINNER ACTIVE UREA 150 65 575 ACTIVE ON OFF EDIT JOB CREATE JOB EXIT Figure 13 To activate a job a Press the Up or Down Ar...

Page 30: ...d To edit a job a Press the Up or Down Arrow key to highlight the job you want to activate b Press EDIT JOB The Job Settings screen Figure 11 will appear c Use the Up or Down Arrow key to highlight a...

Page 31: ...pt Press Exit Press the Menu Key ACTIVATING JOBS Press the JOB key Press CHANGE JOB key Press Up or Down Arrow key to highlight desired job Press ACTIVE ON OFF key to check the highlighted job If you...

Page 32: ...t to the Rate display line If the arrows symbol is not displayed press the adjacent Display Selection Key twice to activate and remove the selection box Press the Up or Down Keys to change to the desi...

Page 33: ...it will need to be fine tune adjusted to the target speed The closest you should expect to fine tune adjust the speed is within 10 rpm from the target speed To adjust the speed do the following Make...

Page 34: ...peed sensor or the sensor is faulty the Spinner speed too low alarm will be continuous Setting the Spinner pulses rev to zero found under SETUP key and MACHINE SETTINGS key will disable the alarm CLEA...

Page 35: ...VE Warning to shut off conveyor when vehicle is stopped DRIVE RPM BELOW MINIMUM Conveyor RPM is below 2 RPM MAXIMUM CONVEYOR RPM SLOW DOWN The conveyor speed is at the set maximum and the application...

Page 36: ...mmed to automatically recognize the Rawson or New Leader RS 232 protocol according to the following connection settings This is the same protocol used for the Mark III and Mark IV New Leader processor...

Page 37: ...clearance to bolt head of fins Clearance must be 1 8 or less 5 Check spinner pulses rev setting equals number of fins on disk 6 Faulty sensor Contact dealer Spinner speed will not adjust from main scr...

Page 38: ...valve Alarm flashes on main screen SPEED ZERO SHUT OFF DRIVE Conveyor switch is on but ground speed is zero 1 Shut off conveyor switch 2 Check radar and radar connections Alarm flashes on main screen...

Page 39: ...the conveyor switch on to unload a portion of the product If performing a static test turn off the spinners prior to unloading 8 Find the actual weight of product unloaded by weighing the truck and su...

Page 40: ...mark conveyor shaft and run spreader in manual mode with current settings in processor Count the revolutions the shaft makes in one minute at normal operating RPM This is the actual CRPM EXAMPLE Y 50...

Page 41: ...r CRPM Conveyor Shaft Revolutions per Minute MW Material Weight Pounds per Cubic Foot CFR Conveyor Rate G 3 000 x 45 x 10 495 x 25 x 90 x 192 G 1 350 000 213 840 G 6 3 is within the RECOMMENDED OPERAT...

Page 42: ...Ounce 29 57 Milliliters 1 Pound 0 454 Kilogram 1 Cubic Foot ft3 0 028 Cubic Meters M3 1 Pound per Gallon 119 68 Grams per Liter 1 US Gallon per Acre 9 35 Liters per Hectare METRIC TO US 1 Hectare 2 47...

Page 43: ...hased When broken goods are received a full description of the damage should be made by the carrier agent on the freight bill If this description is insisted upon full damage can always be collected f...

Page 44: ...OX CABLES ITEM PART NO DESCRIPTION QTY 89001 Mark V Kit Includes 1 1 89002 Console Mark V 1 2 89003 Bracket U 1 3 89004 Hardware Kit Console 1 4 89005 Module Interface 1 5 89006 Cable Power 22 1 6 890...

Page 45: ...Radar Velocity Sensor Kit 1 1 79860 L Pipe Mounting Bracket Kit 1 Bracket Mounting L Pipe 1 Cap Screw 3 8 16 x 1 1 2 2 Washer Lock 3 8 2 Nut Hex 3 8 16 2 2 79859 Mounting Bracket Kit 1 Bracket Mounti...

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