PGL-KIT-RZRT
21
11.
INSTALL FRONT BRAKE CALIPERS
On the portal box, the brake caliper is relocated to the REAR. Because of this...
a.
The original (DR) side brake caliper will be used on the (PA) side.
b.
And the original (PA) side brake caliper will be used on the (DR) side.
c.
Loosely install the brake line banjo fitting onto the caliper taking care not to allow any debris to enter into
the caliper.
NOTE: Remember, the bleed off valve always goes to the TOP of the caliper.
d.
Install the caliper onto the portal box between the new caliper bracket and rotor. Use the factory mounting
bolts. (15mm)[56 ft lbs]
Position brake line banjo fitting clocked to 10 o’clock so it
runs at the proper angle
for maximum suspension travel. Tighten & torque to specifications. (13mm)[50 ft lbs]
e.
Use the factory A-arm clips and the supplied
8”
zip ties
to reposition
the brake lines.
12.
INSTALL FRONT TIRES & WHEELS
Wheel Requirements with Portals:
-
14" or larger
-
14" & 15" cannot exceed 4-1/2" backspacing
-
16" & larger cannot exceed 5" backspacing
-
14" factory wheels must run 2" spacers
a.
Install wheel lug nuts and securely tighten.
b.
Remove all jacks, jack stands and other devices used to lift and hold the vehicle.
c.
With the suspension supporting vehicle weight, torque the wheel lug nuts using an
“X” tightening pattern.
Aluminum wheels = [90 ft lbs]
Steel wheels = [50 ft lbs]
WARNING: Retighten lug nuts at eight (8) hours after any wheel change or anytime lug nuts are loosened.
Failure to do so could cause wheels to come off while the vehicle is in motion.
Summary of Contents for PGL-KIT-RZRT
Page 1: ...PGL KIT RZRT 1...
Page 6: ...PGL KIT RZRT 6 PARTS DIAGRAM...
Page 7: ...PGL KIT RZRT 7...