Herutu TW-800T Instruction Manual Download

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Simple Pokayoke Counter

TW-800R-SCL

Transmitter

TW-800T

INSTRUCTION MANUAL V1.10

Summary of Contents for TW-800T

Page 1: ...Simple Pokayoke Counter TW 800R SCL Transmitter TW 800T INSTRUCTION MANUAL V1 10 ...

Page 2: ...ating mode 17 7 3 Settings With Web Server 18 7 3 1 Connecting to Web server 18 7 3 2 Setting account 19 7 3 3 Setting network information 20 7 3 4 Advanced settings 21 8 Test switch 23 9 Stand alone mode 24 9 1 Registering Work in the receiver 24 9 2 Operation 25 10 Application interlock mode 27 10 1 Buzzer volume adjustment 27 10 2 Installation Methods 27 10 3 Confirmation of the connection stat...

Page 3: ...When the number of tasks completed reaches a specified number the remaining tasks are counted as 0 and the receiver notifies by sound and display and a PASS output is generated With the receiver you can select one of two operating modes stand alone mode or application interlock mode When using the receiver by itself select stand alone mode When using the receiver in combination with Production Pro...

Page 4: ... SCL body 1 AC Adapter ADB24050 Cable 1 5m 4 9ft Coin battery CR2032 1 Mounting screw M4 x L5 4pcs TW 800T body 1 Body mounting screw M3 x L7 1pc Harness connector with limit switch TW 800T HCL 1pc Mounting bracket 1 For limit switch Hexagon socket head bolt M2 L10 2pcs Flat washer M2 φ2 2 2pcs ...

Page 5: ...LO 4 1 8m 5 9ft Desktop Stand TW SCDS01 TW 800R SCL Wall mounting bracket TW SCLF01 Harness connector with limit switch TW 800T HCL Please purchase 10pcs lot Mounting screw M3 L5 4pcs TW SCLF01 2 1 Red JUDGE input 2 Red White Reset input 3 Green Work Select input 1 4 Green White Work Select input 2 5 Black White Work Select input 3 6 Black COM 1 Red PASS output 2 Red White FAIL output 4 Black COM ...

Page 6: ...light Do not use and store it in places where liquids foreign substances corrosive gases or combustible gases can enter the product Do not use and store it in places with high humidity or where there is abundant oil smoke dust sand etc Do not use it in an unstable place such as a wobbling table or an inclined plane Do not use it in a place with vibration Specific handling of this product This prod...

Page 7: ... shock Do not use the power supply terminal base with dusts attached Short circuit or heat generation may cause fire or electric shock Do not give a strong shock to the AC adapter Or the accident or fault may occur If you find a deformation in the AC adapter do not use it Or the accident or fault may occur Do not charge the main body at the location where the flammable gas is generated Or the igni...

Page 8: ... product make sure that there are no local radio stations for mobile objects identification specified low power radio stations and amateur radio stations operating nearby 〇In event that harmful interference occurs to any radio station by the radio wave from this product stop using it immediately and consult with us about avoiding interference 〇Also contact us in case of any trouble such as harmful...

Page 9: ...ronment and meets RSS 102 of the IC radio frequency RF Exposure rules This equipment has very low levels of RF energy that is deemed to comply without testing of specific absorption rate SAR Cet équipement est conforme aux limites d exposition aux rayonnements énoncées pour un environnement non contrôlé et respecte les règles d exposition aux fréquences radioélectriques RF CNR 102 de l IC Cet équi...

Page 10: ...rating mode Setting REG key The key is used to set Count value Reset time Over count value and Buzzer volume RESET key The key resets the count value count setting and status such as FAIL judgment POWER key Power ON Press the POWER key for 0 1 seconds or more Power OFF Press the POWER key for 2 seconds or more Buzzer The buzzer sounds according to each state When receiving a signal from the transm...

Page 11: ...ndicates the connection status with POKAYOKE plus by lighting or blinking when the receiver is set to the application interlock mode Blue lit Communicating with POKAYOKE plus Blue blinking Communication with POKAYOKE plus is disconnected USB connector Used to update the software with a USB memory stick External input Connector for Work select input Judge input and Reset input Work select input Sel...

Page 12: ... material polypropylene LED Red Green LED is for confirmation of communication and battery checking Depend on the situation LED is lighting and flashing Test switch Pairing switch For Test switch and paring switch Body mounting screw The screw is for mounting main body and mounting bracket Limit switch Limit switch is for input the signal from torque wrench It is fixed the mount base of torque wre...

Page 13: ... Seat with four fixing screws For the application with heavy oil mist fill up the caulking agent between Wrench seat and Seat and also betweenWrench shaft and Wrench seat to protect the internal board Fix the Transmitter Limit SW with two hexagon socket head bolts which was removed Verify that the moving range of wrench lever is well suited for the movement range of switch during the wrench in mov...

Page 14: ...y When removing the coin battery for replacement or other reasons slide a not sharp edged object between the battery and battery holder and gently lift the bottom of the battery as shown in Fig 1 below As shown in Fig 2 below the battery can be slid out of the battery holder through the tab of the gold plated terminal Gold plated terminal Two catches in the plastic part Notes Be sure to insert the...

Page 15: ...otes Remove the cable from the connector carefully Pulling the cable up may distort the connector mounted on the substrate and result in damage to the connector Push the white connector portion of a new harness connector with limit switch using the tip of the fingernail and insert it into the TW 800T connector Push in the connector firmly until it snaps into place Make sure the direction of the co...

Page 16: ...e of the Judge output use the optional output cable for Judge TW SCLO 4 Rated load voltage DC24V Rated load current 0 1A Contact structure configuration Open collector Connector Square connector 2 5mm pitch 2 2 pins 4 poles 1 pole unused No Contents Cable 1 PASS Red 2 FAIL Two colors of red and white 3 Unused 4 COM Black 5 2 2 External input Work Select input Judge input Reset input Work Select in...

Page 17: ...Bit COM Photo coupler input Contact rating DC5V 10mA or more Connector Square connector 2 5mm pitch 3 2 pins 6 poles No Contents Cable 1 Judge Red 2 Reset Two colors of red and white 3 Work Select 1 Green 4 Work Select 2 Two colors of green and white 5 Work Select 3 Two colors of black and white 6 COM Black Work Select Selected work Input Cable TW SCLI 6 Work Select 1 Work Select 2 Work Select 3 W...

Page 18: ...etting procedure With the power of the receiver turned OFF press the POWER key while pressing and holding the setting REG key The Receiver RX LED blinks in green and the receiver enters the pairing mode for 10 seconds Long press the pairing switch of the transmitter for 3 seconds or more When the Receiver RX LED turns off blinking green and the receiver enters the count mode the pairing is complet...

Page 19: ...is mode when using TW 800R SCL by itself Works need to be registered to the receiver 2 Application interlock mode When using the TW 800R SCL in combination with Production Process Support Software for Pokayoke Tools POKAYOKE plus select application interlock mode Connect a Windows PC with POKAYOKE plus installed to TW 800R SCL via LAN and use them together Register Works to POKAYOKE plus TW 800R S...

Page 20: ...up Setting the username and password for logging in to the Web server 7 3 1 Connecting to Web server Factory default setting IP address 192 168 3 101 Port No 50001 The port No cannot be changed Change your PC s network settings to make the PC use the same network as the receiver Example IP address 192 168 3 100 Subnet Mask 255 255 255 0 Start up the web browser on the PC and enter the receiver s I...

Page 21: ...authorized access Click Account Setup in the menu After entry click the Submit button The account information after change is not reflected until turning ON the power of the receiver again After changes are made restart the receiver Account Setup Item Description Entry example User Name Username entered at log in Admin Default New User Name New user name Herutu New password New password Length ran...

Page 22: ... the network administrator Network Setup Item Entry example IP Address 192 168 3 101 Default Subnet Mask 255 255 255 0 Default Default Gateway 0 0 0 0 Default Duplex Communication method full Default or half When the network setup is changed the receiver displays E03 and the buzzer sounds Turn off and turn on the power of the receiver and the network setup changes are reflected to the receiver ...

Page 23: ...put open collector output is generated for the set time from when the work is judged as PASS or FAIL Available from the following 12 different time settings 50ms 100ms 150ms 200ms 300ms 400ms 500ms 600ms 700ms 800ms 900ms 1s Default 100ms Example Action performed when specified count value of the work is set to 2 and the Judge output time is set to 100ms and the work is judged as PASS after the wo...

Page 24: ... not process the signal and transmits a BUSY signal to the transmitter When the transmitter receives the BUSY signal the green LED blinks 3 times If double count prevention time continues even after the work is judged as PASS the next work can not be started until double count prevention time is over Example Action performed when specified count value of the work is set to 2 and the same work is r...

Page 25: ...a test switch for communication and battery voltage checks The Receiver RX LED is triggered by a signal from the test switch but countdown and output is not executed When the test switch is pressed the transmitter checks the battery remaining capacity The result is indicated by the Transmitter LED or the Receiver LED The test switch also can be used as a pairing switch A long press on the test swi...

Page 26: ...t cable TW SCLI 6 and follow the steps below Long press the setting REG key in the count mode for 3 seconds or longer The receiver cannot enter the setting change mode during a task Pressing the RESET key while in the setting change mode will return to the count mode The Receiver RX LED lights up in red Set the counter to any count by using the setting UP DOWN keys Long pressing the setting UP DOW...

Page 27: ...pressing the reset button or by an external Reset input Pi Pi Pi Pi pi pi ping ping ping Receiving a signal from the transmitter Receiving a signal from the transmitter Receiving a signal from the transmitter When the setting REG key is pressed the Receiver RX LED lights up in yellow Set the counter to the over count value using the setting UP DOWN keys Over count Invalid 0 Valid 1 When the settin...

Page 28: ...or occurs and a FAIL output is generated Reset this by pressing the reset button or by an external Reset input The counter returns to the state before starting the task When the task is completed without resetting the JUDGE LED turns blue and the PASS output is generated When receiving a judge input from an external device after the task is completed the receiver generates a PASS output The buzzer...

Page 29: ... seconds or longer The receiver cannot enter the setting change mode during a task The Receiver RX LED lights up in white Set the counter to the desired buzzer volume level by using the setting UP DOWN keys Buzzer volume 0 4 Volume 0 indicates no sound Press the setting REG key and the registration is completed 10 2 Installation Methods Connect the LAN connector of the receiver to the switching hu...

Page 30: ...or receiver registration on POKAYOKE plus 10 4 Operation When using the receiver with POKAYOKE plus perform various settings such as work registration on POKAYOKE plus Task instructions control of the count display buzzer external output etc are provided by POKAYOKE plus The receiver runs according to the instructions When the receiver receives a signal from the transmitter the signal is transmitt...

Page 31: ... of the category 5 or higher standard The pin specifications are shown in the following table Pin number Signal name 1 TX Transmission data 2 TX Transmission data 3 RX Receiving data 4 Unused 5 Unused 6 RX Receiving data 7 Unused 8 Unused 1 8 Link LED Power LED OFF No Activity Yellow 10Mbps 100Mbps OFF Power OFF Green Power ON ...

Page 32: ... Data varied according to the type of transmitter used When using the receiver with TW 800T it is recommended to set the data type to Short data Formatting short data 19byte Preamble STX Transmitter ID number Fastening information test switch battery information ETX Checksum Data name Description Byte Preamble FFH FFH FFH 3 STX 02H 1 Transmitter ID number ID number 10 digit is converted to ASCII d...

Page 33: ...ge OK 02 30H 32H Transmission test switch Battery voltage low 12 31H 32H 2 Data varied according to the type of transmitter used Different depending on the transmitter type TW 800T 000000000000000000000000 is displayed 30H 30H 30H 30H 30H 30H 30H 24 ETX 03H 1 Checksum Calculated XOR from Transmitter ID to ETX And it is converted to ASCII data for 2byte 2 12 Specifications TW 800 Common specificati...

Page 34: ...les 1 pole unused 2 Power Transistor Outputs 1 PASS 1 FAIL Input s Judge 1Bit Reset 1Bit Work Select 3Bit COM Square connector 2 5mm pitch 3 2 pins 6 poles Work Select input Judge input Reset input Switches 5 Touch Keys Power REG RESET UP DOWN Buzzer Piezo Buzzer 90dB at 10cm 0 33 Display 7 Segment LED 3 Digit W x H 27 x 50 mm 1 1 x 2 0 per digit JUDGE LED Red Blue Green White Receiver RX LED Red ...

Page 35: ...TW 800R SCL TW 800T 33 13 Dimensions Drawing Transmitter TW 800T Receiver TW 800R SCL ...

Page 36: ...TW 800R SCL TW 800T 34 Options Desktop Stand TW SCDS01 TW 800R SCL Wall mounting bracket TW SCLF01 Long hole ...

Page 37: ...CR2032 The limit switch signal is not connected Make sure the connector of the transmitter board and the limit switch connector are securely connected The limit switch is not hit Adjust the installation position of the limit switch on the torque wrench body and check if the limit switch is hit The red LED blinks 3 times after transmitting Pairing is not done not registered Perform pairing with the...

Page 38: ...medy No LED lights up The power of the receiver is not ON Make sure the power of the receiver to communicate with the transmitter is ON The receiver does not receive a signal from the transmitter Pairing is not done not registered Perform pairing with the receiver to communicate with the transmitter The buzzer does not sound The buzzer volume is turned down Adjust the buzzer volume The network mon...

Page 39: ...ting cable etc 6 The Product that has been repaired adjusted or modified by a third party 7 Replacement of consumables or limited life goods including batteries Consumables and limited life goods include the following Switches limit switch push button switch etc Battery cells batteries dry cell button battery etc Other goods considered to be consumables or limited life goods by usage 8 Failure cau...

Page 40: ...HERUTU ELECTRONICS CORPORATION 62 1 Toyooka cho Kita ku Hamamatsu Shizuoka 433 8103 Japan Sales dept TEL 81 053 438 3555 FAX 81 53 438 3411 Website URL https www herutu co jp en E mail info herutu co jp ...

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