HERO IGNITOR TECHNO Manual Download Page 5

Page: 5 / 71

PS1XXSO2XYZXYYYYY

VIN and Engine No. may be required:

2. For dealing with legal & insurance departments.

1. During registration of the vehicle.

Location: Stamped on the right side of the

steering head tube.

Location: Stamped on the lower side of the

left Crankcase.

Engine No.: XXXXEFYZXYYYYY

MODEL:

IGNITOR TECHNO

VIN

R01

Engine

Electric start/Disc/Cast wheel

Electric start/Drum/Cast wheel

Variants

XXXXEF

YYYYY

Engine

Description

Year of

Manufacturing

Assembly Plant

Month of

Manufacturing

Serial Number

VIN

Engine No.

XXXXEFY

ZXYYYYY

VIN: PS1XXS02XYZXYYYYY

PS1

XXS02

YYYYY

Manufacturer

code

Vehicle

Description

Model Year

Plant

Code

Month of

Manufacturing

Production

Serial Number

Check

Digit

S02

VEHICLE IDENTIFICATION

Summary of Contents for IGNITOR TECHNO

Page 1: ...reintheyearsahead We at are committed to demonstrate excellence in our HMCL Niloy Bangladesh Ltd environment performance on a continual basis as an intrinsic element of our corporate philosophy To achieve this we commit ourselves to continue product innovations to improve environment compatibility comply with all applicable environment legislation and strengthen thegreensupplychain AuthorisedDistr...

Page 2: ...NY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSIONFROM HMCL Niloy Bangladesh Ltd ALL INFORMATION ILLUSTRATION PHOTOGRAPH DIRECTIONS SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER S MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESSOFTHESAMEISNOTUNDERTAKENORGUARANTEED NOTE ...

Page 3: ...SWITCHES CONTROL 15 Suspension 43 Engine oil level inspection Top up process 30 Oil filter screen Centrifugal filter cleaning 31 Air cleaner 32 Engine oil replacement Oil circulation inspection 30 Carburetor Idle speed adjustment 33 Engine oil 29 Valve clearance adjustment 34 Clutch lever free play adjustment 36 Throttle operation free play adjustment 36 Bystarter operation 37 Drive chain slacknes...

Page 4: ......

Page 5: ...o XXXXEFYZXYYYYY MODEL IGNITOR TECHNO VIN R01 Engine EH EH Electric start Disc Cast wheel Electric start Drum Cast wheel Variants XXXXEF Y Z X YYYYY Engine Description Year of Manufacturing Assembly Plant Month of Manufacturing Serial Number VIN Engine No XXXXEFY ZXYYYYY 1 VIN PS1XXS02XYZXYYYYY PS1 XXS02 Y Z X YYYYY Manufacturer code Vehicle Description Model Year Plant Code Month of Manufacturing...

Page 6: ...utral indicator 12 LCD panel 16 Front brake lever 18 Electric starter switch 19 Ignition switch with steering lock 13 Reset button 15 i3s switch 20 Fuel tank cap 11 Turn signal indicator 17 Throttle grip 14 Master cylinder Optional Accessories and features shown may not be part of standard fitment TOP VIEW VEHICLE VIEWS 1 4 5 13 17 18 20 2 7 6 8 101112 3 2 9 14 15 16 19 ...

Page 7: ...EW 13 12 10 1 2 3 4 5 6 7 VEHICLE VIEWS 11 8 9 10 Tail Stop lamp 11 Reargrip 13 Frontturnsignallamp 12 Sidecoverleft 3 Carburetor 5 Rider foot rest 4 Gear shift pedal 2 Fuel valve 1 Front reflex reflector 6 Side stand 7 Pillion foot rest 8 Seat lock Helmet hanger 9 Licence plate lamp ...

Page 8: ...ional 12 Airsuctionvalve 13 Rearturnsignallamp 14 Rearreflexreflector 15 Exhaustmuffler 1 Pillionfootrest 3 Kickstarterpedal 5 Brakepedal 2 Batterycompartment inside 4 Riderfootrest 13 RIGHT SIDE VIEW Accessories and features shown may not be part of standard fitment 10 11 9 8 7 5 4 1 3 2 4 VEHICLE VIEWS 6 14 15 12 ...

Page 9: ...ression ratio Displacement Spark plug gap Valve clearance cold Idle speed Front Suspension Rear Suspension 0 95 litres at disassembly and 0 75 litre at draining 11 litres Minimum 1 4 litre 163 ml DoT 3 or DoT 4 8 30 kw 7500 rpm 11 0 Nm 6500 rpm 52 4x57 8 mm 10 01 124 7 cc 0 8 0 9 mm 0 1 mm 0 1 mm 1400 100 rpm Telescopic hydraulic shock absorbers Rectangular swing arm with 5 step adjustable hydraul...

Page 10: ...eutral indicator Turn signal indicator Position lamp Hi Beam indicator Licence plate lamp 3 350 67 20 3 385 44 13 2 769 36 13 1 500 30 20 1 095 23 21 0 913 21 23 12V 3Ah ETZ 4 MF Battery 120 W 5000 rpm Kick Electric Start idle stop start system i3s 12V 3 0W Transmission Electricals Cast Wheel Cast Wheel Front Wheel Rear Wheel nd 2 Brakes Dia 240 mm Optional Dia 130 mm Dia 130 mm Front Disc type Fr...

Page 11: ...he ignition switch This sounds simplebutpeopledoforgets ADDRESS _______________________________________ _______________________________________________________ _______________________________________________________ ANTI THEFTTIPS _______________________________________________________ PHONE NO _____________________________________ Accessories Make sure that the accessory does not obscure any lamp...

Page 12: ...d that you wear eye protection sturdy boots gloves andotherprotectivegear Beforeridingyourvehicle Taketimetolearn practiceyourvehicle Some drivers do not see vehicles because they arenotlookingforthem Tomakeyourselfmore visible wear bright reflective clothing position yourselfsothatotherscanseeyou signalbefore turning or changing lanes and use horn which will helpotherstonoticeyou Keepyourvehiclei...

Page 13: ...njuries and whether itissafetocontinueriding Callforemergency assistance if needed Also follow applicable laws and regulations if another person or vehicleisinvolvedinthecrash Protectiveapparel Foryoursafety westronglyrecommendthat injurywhenyouride pants and a long sleeve shirt or jacket whenever you ride Take care of loose hanging clothes while solo pillion riding Althoughcompleteprotectionisnot...

Page 14: ...road and signal beforeyoumakeaturn Tightly wrap loose hanging clothes avoid entanglingwithmovingparts Get your vehicle serviced regularly by the AuthorisedDistributor Dealer Before riding make sure in which mode you are riding whether with i3s switch ON or OFF Don t Never use cell phone while riding the vehicle Avoid sudden acceleration braking and turningofyour vehicle Never shift gears without d...

Page 15: ...F the engine while waiting at traffic signal pointstosavefuelandreducepollution ifthewaitingperiodislong Genuine engine oil Hero 4T Plus SAE 10W 30 SL grade JASO MA2 engine oil recommended by HMCL Niloy Bangladesh Ltd and make sure you change it every 6000 km withtopupevery3000kilometres tokeeptheenginefitandenvironmenthealthy s Genuine pares Always insist on genuine parts as spurious or incompati...

Page 16: ...ine can be started Turn signal lamps Horn Tail Stop lamp Fuel gauge and Pass lampwillbefunctional Keycannotberemoved Engine cannot be started and no electrical systemwillbefunctional Keycanberemoved Keycanberemoved Key Removal Steeringcanbelocked Function LOCK OFF Key Position 12 ON ON Position OFF Position Lock Open ...

Page 17: ...rmofdigital 4 Fuelgauge segments The fuel gauge segments will display its maximum scale on the fuel gauge LCD panel once when theignitionswitchisturned ON 6 Reset button To reset the tripmeter to zero before starting a new trip Service reminder 7 Displays when the next service is due page 14 indicator 8 Tripmeter Shows the distance travelled during a trip 9 Neutralindicator Lightglowswhenvehicleis...

Page 18: ...ometer Tripmeter Service reminderindicator The Service Reminder Indicator 6 is to indicate user to bring the vehicle to an 1 Fuel gauge 2 Segments 14 3 Odometer 4 Tripmeter 5 Reset button 6 Service reminder indicator AuthorisedDistributor Dealerforservice The indicator shall start blinking when the vehicle covers kilometers as specified in the maintenance schedule The indicator will keep on blinki...

Page 19: ... towards therider a Left handlebar controls HANDLEBAR SWITCHES CONTROL 1 Passingswitch 2 Headlampdimmerswitch 3 Clutchswitch 4 Turnsignalswitch 5 Hornswitch 6 Bystarter knob 6 3 ClutchSwitch Shift the turn signal switch 4 sideways for Right Left indications and leave it to come backtoitsnormalpositiononitsown Select forhighbeamand forlow beam isrunningorwhenpassingswitchisoperated 4 Turnsignalswit...

Page 20: ...he engine and let it idle for 2 3 minutes Keep the i3s switch 1 to OFF position Turn the ignition key to ON position The i3sindicator 2 willglowonthespeedometer consolefor2secondsandturn OFF i3s Idlestopstartsystem 1 i3s switch 2 i3s indicator b Right handlebar controls 1 Electricstarterswitch engaged in gear press the clutch lever before operating the starter switch Release starter switchafterthe...

Page 21: ...y pressing the clutch lever the engine will start again and gear can beengagedtomovethevehicle While driving in a traffic jam or very dense traffic where the vehicle has to encounter a stop and go situation the i3s switch can be changed to OFF position Once this is done the i3s system will not work and the vehicle Driving with i3s Switch in OFF position Whiledriving iftheengineiskeptidling while w...

Page 22: ...nder direct sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to ultra violetrays WARNING isstored Petrol is extremely flammable and is explosive where the vehicle is refilled or where petrol under certain conditions Refill in a well smoke or allow flames or sparks in the area ventilatedareawiththeenginestopped Donot Fuelvalve OFF Position The three way f...

Page 23: ...ve fuel only when the main supply is exhausted Refill the tank as soon as possible after switching to RES The reserved fuel supplyis1 4litre Operation Insert the key 1 and turn it clockwise Pull the knob 2 downwards to release the seat To install engage the lug on the underside of the seat with the frame and press on the top rear side of the seat until the lockclicks Seatlock Helmethanger Location...

Page 24: ...fortandsafety Drive chain Check condition and slackness page 37 Adjust and lubricate if necessary Inspect your vehicle very day before you start the engine The items listed here will only take a few minutes and in the long run they can save time expense and possibly your life Pleasefollowthetipsasgivenbelow Lamps and Horn Check that headlamp tail stop lamp turn signal lamps and horn functionproper...

Page 25: ...witch Kick starting will not be possible when the transmission gears are engaged Shift the transmissionintoneutralbeforekickstarting Never attempt to kick start while vehicle is moving forward or backward This may lead to damagetotheproductandisnotsafeaswell 1 Turn the ignition switch ON 6 Open the throttle slightly press the starterswitch Alternatively kick starter pedal can be used for starting ...

Page 26: ...ureasmooth positivestart When the vehicle attains a moderate wear of engine components and increase its servicelife If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine turn the ignition switch OFF and turn the bystarter to OFF Close the throttle fully and crank the engine several times with the kick starter Turn the ignition switch ON a...

Page 27: ...ingorturningmaycauselossofcontrol For your safety exercise extreme caution whenbraking accelerating or turning When riding in wet or rainy conditions or on loose surfaces the ability to stop the vehicle reduces PARKING After stopping the vehicle shift the transmission to neutral turn the fuel valve OFF turn the ignition switch OFF park the vehicle on main stand lock the steering andremovethekey CA...

Page 28: ...he assumption that the vehicle will be used MAINTENANCE WARNING Improperly maintaining this vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriouslyhurtorkilled Alwaysfollowtheinspectionandmaintenance recommendations and schedules in this owner smanual NOTE Do not use high pressure water or air It candamagecertainpartsofthevehicle We at dealership tak...

Page 29: ...rts Keep cigarettes sparksandflamesawayfromthe batteryandallfuel relatedparts To ensure best quality and reliability use only newGenuinePartsforrepairandreplacement WARNING Failure to follow maintenance instructions and precautions properly can seriously injureyou Alwaysfollowtheproceduresandprecautions inthisowner smanual Maintenancesafety This section includes instructions on some important main...

Page 30: ...yswipethewaterfromthevehicleafterwashing Usecleansoftclothorpressurized airforcompletelydryingthewater Note 2 Replace air cleaner element once in every 15000 km or early replacement may berequiredwhenridingindustyareas Note 5 Replaceonceineverytwoyearsor30000km whicheverisearlier Note 9 CheckidleCOemissionalongwithidlerpm idleCOadjustment ifrequired Note 7 Inspectthewheelbearingsfreeplay replaceif...

Page 31: ... A I C A I C A I C A I C A I C A I C A I C A I C A R A A A C A A C A A I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I C A Oil Circulation I I I I I I 3000 3500 6000 6500 9000 9500 12000 12500 ITEMS SERVICE st 1 nd 2 rd 3 th 4 th 5 th 6 th 7 th 8 th 9 th 10 th 11 DAYS Km Note 1 500 750 Next 90 Next 90 Next 90 Next 90 Next 90 Next 90 Next 90 Next 90 Next 90 Next 90 1st 60 Carburetor E...

Page 32: ... I E I E Wheels Bearings I I I I I I Rear Suspension I I I I I I Front Suspension Oil I I I I I I Evaporative Emission Control System I I I I I I Brake System Brake Cam Brake Pedal C L C L C L C L I A I A I A I A I A I A I A I A I A I A I A I A I A I A I A 15000 15500 18000 18500 21000 21500 24000 24500 27000 27500 30000 30500 C L Next 90 Next 90 Next 90 Next 90 Next 90 Next 90 Next 90 Next 90 Nex...

Page 33: ...and the side electrode should not be eroded Discard the spark plug if there is apparent wear or if the insulator is crackedorchipped Make sure that the spark plug gap is 0 8 0 9 mm using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully Make sure the plug washerisingoodconditions 0 8 0 9 mm With the plug washer attached thread the spark plug in by hand to preven...

Page 34: ...dthenturnitoff To drain the oil remove the oil level dipstick anddrainplug 1 Reinstall the oil level dipstick with a new O ring Oil circulation inspection Start the engine and allow it to idle for few minutes After checking the oil circulation install the tappetinspectioncover Stop the engine and let the engine oil settle down Waitafewminuteuntiltheoilsettlesdown After the oil has completely drain...

Page 35: ...PPER level mark of the oil level dipstick with the vehicle in an upright position and that there arenooilleaks Oil filter screen centrifugal filter cleaning Draintheengineoilthoroughly Remove the kick starter pedal 1 muffler 2 disconnect the clutch cable 3 and rider footrest 4 Remove the right crankcasecover 5 Removegasketanddowelpin 2nos Remove the oil filter screen 6 and wash it in clean non fla...

Page 36: ...h dowel and gasket kickstarterpedal riderfootrest mufflerand connecttheclutchcable a Aircleanerelementinspection Aircleaner The air cleaner element is viscous type it should be replaced at regular intervals page 26 Early replacement may be required whenridinginunusuallywetordustyarea Removetheseat page19 Remove the air cleaner cover screws 3 andthecover 4 Remove the left side cover 1 by removing s...

Page 37: ...leanerelementcover Clean the air cleaner housing using a shop towel NOTE Always ensure to reinstall the drain tube plug afterdrainingthedeposit Carburetor Idle speed adjustment The carburetor is factory preset in order to achieve optimum performance and meet emissionstandards However in case of specific requirement of tuning due to engine stalling in idle speed pleasefollowtheinstructionsgivenhere...

Page 38: ...e specifiedintervals page26 1 Tappet covers 2 Cylinder head left side cover 3 Gasket 1 3 2 IDLESPEED 1400 100RPM CAUTION Never adjust pilot screw 2 Pilot screw adjustment is to be done only by Authorised Distributor Dealer NOTE Always adjust the idle speed in i3s switch OFF position Remove the timing hole cap 4 Rotate the cam sprocket 7 clockwise using the specialtool 8 untilthe T mark 5 onthe fly...

Page 39: ... 12 Lock nut Adjust by loosening the lock nut 12 and turning the adjusting screw until there is a slight drag on the feeler gauge After tightening the locknut checkagaintheclearance Install all parts in the reverse order of disassembly Standard clearance cold condition Intake 0 1 mm Exhaust 0 1 mm NOTE Before inserting the feeler gauge smear a bit of engine oil on the feeler gauge to avoid damaget...

Page 40: ...cannotbeobtainedorthe clutch does not work correctly visit your AuthorisedDistributor Dealer NOTE B 3 Lock nut 4 Clutch cable adjusting nut A Increase free play B Decrease free play A 4 Throttle operation free play adjustment Check at full left and full right steering positions Inspect the condition of the throttle cable from the throttle grip down to the carburetor If the cable is kinked chafed o...

Page 41: ...ion page 20 Under severe usage or when the vehicleisriddeninunusuallydustyareas more frequentmaintenancewillbenecessary Inspection Turntheengine OFF parkthevehicleonits main stand and shift the transmission to neutral Removeholecap 2 Poor maintenance can cause premature wear uponproperlubricationandadjustment The service life of the drive chain depends uponproperlubricationandadjustment Drivechain...

Page 42: ...rication Inspect the sprocket teeth for wear or damage Rotate the wheel and check drive chain slack as the wheel rotates Drive chain slack should remain constant as the wheel rotates 4 5 4 Chain lock plate 5 Open end c o k r e p t S Te n r e o th W c o r p k e S t l T a e m e r t o h N o r p c S k d e e t g T a ee m t a h D Park the vehicle on its main stand with the transmission in neutral and th...

Page 43: ...uttorque 5 2kgf m Lubricate the drive chain by applying liberal amountofSAE 90oil CAUTION Regular adjustment and lubrication as per the maintenance schedule would ensure high performanceandlongerlife NOTE Visit Authorised Distributor Dealer for inspection cleaning lubrication and adjustmentofdrivechainatevery2000km 5 Alignthechainadjusterindexmark 5 with the rear edge 6 of the adjusting slots on b...

Page 44: ...If the level decreases abruptly check for leakage in the brake system and contact your Authorised Distributor Dealer NOTE Always contactyour Authorised Distributor Dealer for refilling of master cylinder when necessary Do not mix DoT 3 and DoT 4 brakefluid Clean the dirt and mud accumulation between the brake pads 2 caliper 3 and thedisc 4 byusingawaterjet Brakepadwear FrontBrake Brake pad wear de...

Page 45: ...icle Measure the distance of front brake lever 1 moves before the brakes starts to take hold Free play 2 should be 10 20 mm atthetipofthebrakelever Adjustment b Frontbrakeinspection Drumtype Parkthevehicleonitsmainstand 1 Front brake lever 2 Free play 10 20 mm 2 1 Make sure the cut out on the adjusting nut is seated on the brake joint pin 4 after makingfinalfreeplayadjustment Make free play adjust...

Page 46: ... the brake several times and check forfreewheelrotationwhenreleased Make sure that the cut out on the adjusting nut is seated on the brake joint pin 4 after thefinaladjustmenthasbeenmade c Rearbrake Adjustment inspection Parkthevehicleonitsmainstand arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced Brake wear indicator inspection Whenthebrakeisa...

Page 47: ...ock absorber by pushing hard downwards on rear grip while the vehicle is not parked on stand The suspension action should be smooth and theirshouldbenooilleakage b Rear shock absorber adjustment IndirectionA Stiffer IndirectionB Softer 1 Pin spanner B A 1 Suspension a Frontandrearsuspensioninspection Check the front forks by locking the front brake and pumping the front fork up and down vigorously...

Page 48: ...heelbetweentheforklegs by aligning the slot on the speedometer gear box with the lug on the fork leg and the disc between the brake pads to avoid damage to the pads Insert the axle from the right side throughtheforklegsandwheelhub Install the side collar 1 to the right side of the wheel hub and then install the speedometergearbox 2 ontheleftsideof thewheelhub Frontwheelinstallation Disctype 1 Spee...

Page 49: ...onnect the brake cable 3 from brake arm 4 and brake panel 5 by removing thefrontbrakeadjustingnut 6 Install the front wheel by ensuring that the lug 10 ontheleftforkislocatedintheslot 11 inthebrakepanel Tightentheaxlenut Axlenuttorque 5 2Kgf m After installing wheel apply the brake several times and check for free wheel rotationwhenreleased Adjustthebrake page41 c Rear wheel removal Support the ve...

Page 50: ... stand lubrication Parkthevehicleonthelevelsurface Check the main side stand return spring for damageorlossoftension Check the main stand 1 side stand 2 for freedom of movement Lubricate the side stand pivot if necessary Makesuretheside mainstandisnotbent 9 8 Adjust the rear brake page 42 and drive chain page37 After installing the wheel apply the brake several times and check for free wheel rotat...

Page 51: ...f cm 25 psi 2 2 00 kgf cm 29 psi 2 1 75 kgf cm 25 psi 2 2 25 kgf cm 33 psi Rider only Rider and Pillion AirPressure Over inflated tyres make your vehicle ride harshly are more prone to damage from road hazards andwearunevenly Keeping your tyres properly inflated provides the best combination of handling tread life andridingcomfort Generally under inflatedtyreswearunevenly adverselyaffecthandlingan...

Page 52: ...acethetyreifyoufindanybumps orbulges Cuts splits or cracks in the tyre Replace the tyreifyoucanseefabricorcord 2 1 1 Wear Indicator 2 Arrow mark Unidirectional Tyres Whenever the tyre is removed and put back in case of puncture ensure the arrow mark 2 on the tyre is in the same direction as that of forwardrotationofwheel TyreRepair If a tyre is punctured or damaged you should replace it not repair...

Page 53: ...capabilities of your vehicle and provide the best combination of handurability and comfort dling braking Front Rear 80 100 18 47P Tubeless Tyre 90 90 18 51P Tubeless Tyre WARNING Under inflation may result in the tyre slippingonortyrecomingofftherim Operation with excessively worn tyres is hazardous and will adversely affect traction andhandling Always use the size and type of tyres recommendedint...

Page 54: ...ronment and human health Always confirm local regulations for batterydisposal Battery storage Ensure the battery leads are properly connected to the battery terminals during installation Always visit your Authorised Distributor Dealer if you see any symptom of battery discharge as earliest as possible to get the battery charged The battery has a tendency to discharge rapidly if optional electrical...

Page 55: ...ulloutthebatteryfromthebatterybox Batteryinstallation Reinstall in the reverse order of removal Be sure to connect the positive ve terminal first thenthenegative veterminal Check all bolts and other fasteners are secured Fuse replacement Pull the battery 3 out slightly and remove thebatteryterminalcasecover 4 1 In circuit fuse 15A 10A 2 Spare fuse 15A 10A 1 2 A Fuse Type Blade fuse Location Inside...

Page 56: ... procedure for adjusting stop lamp switch is as follows Stoplampswitch 1 Stop lamp switch 2 Adjusting nut A Advance B Retard 2 1 A B Turn the ignition switch to the ON position Turn the adjusting nut 2 to position stop lamp switch at a point where the stop lamp will glow just before the brake pedal is depressedtothelimitofitsfreeplay Headlamp is factory preset However in case of adjustment require...

Page 57: ...low these guidelines to protect your vehicle scatalyticconverter Keeptheenginetunedup A defective catalytic converter contributes to air pollution and can impair your engine s performance Air suction valve Secondary air injection system Always use unleaded petrol Even a small amount of leaded petrol can contaminate the catalyst metals making the catalytic converterineffective 1 Air suction valve 1...

Page 58: ...icle is equipped with an evaporative emission control system to meet emission standards During warm weather the petrol vapours which contain HC evaporates easily Evaporativeemissioncontrolsystem 1 Canister 1 POLISHINGOFVEHICLE After washing your vehicle wax all painted surfaces except matte painted surfaces using a commercially available polish quality liquid or paste wax to finish the job Use onl...

Page 59: ...Dealer Check Spark Plug for Fouling Improper Electrode Gap Replace Spark Plug Adjust Spark Plug Gap 0 8 0 9 mm Loose Contact Check for Poorly Connected or Loose Spark Plug Wire Secure Properly Check fuel valve position ON Position Check fuel in Fuel Tank OK OK Check fuel Lines Leakage Air Lock Turn to ON position Refill Rectify No Fuel OFF A Fuel System Consult Authorised Distributor Dealer 1 STAR...

Page 60: ...ong Wattage Replace Fuse Weak Fused Feeble Horn Sound or No Light Replace Bulbs 4 ELECTRICAL SYSTEM OK Check Connections Loose Secure Connections Consult Authorised Distributor Dealer Consult Authorised Distributor Dealer Check i3s Switch OK Inspect Fuse OK OK 5 i3s SYSTEM OK Consult Authorised Distributor Dealer Inspect Battery Check Neutral Indication ON OFF Position Weak i3s Indicator blinking ...

Page 61: ...RTECHNOVehiclebearingthefollowingparticulars DEALER CODE Engine No Colour Model Allotment No Customer s Name I have been explained by the dealer about correct and safe driving habits warrantytermsandconditions serviceschedulesandmaintenancetips Customer s Copy Key No Date of Sale C U S T O M E R S C O P Y VIN No IB12B ...

Page 62: ... 1 Set of tools for details see below 4 Standard Accessories 5 Battery 6 Tyre Front Rear Make Make Make Sr No Sr No Sr No Thevehiclehasbeendeliveredinfactoryfreshconditionstomysatisfaction I haveunderstoodalltermsandconditionsofwarrantyandshallabidebythem Customer s Address Customer s Signature Customer s Name Authorised Distributor Dealer Name Authorised Distributor Dealer Address HMCL Niloy Bang...

Page 63: ...NOVehiclebearingthefollowingparticulars DEALER CODE Engine No Colour Model Allotment No Customer s Name I have been explained by the dealer about correct and safe driving habits warrantytermsandconditions serviceschedulesandmaintenancetips Key No Date of Sale VIN AUTHORISED DISTRIBUTOR DEALER COPY No IB12B HMCL Niloy Bangladesh Ltd ...

Page 64: ... 1 Set of tools for details see below 4 Standard Accessories 5 Battery 6 Tyre Front Rear Make Make Make Sr No Sr No Sr No Thevehiclehasbeendeliveredinfactoryfreshconditionstomysatisfaction I haveunderstoodalltermsandconditionsofwarrantyandshallabidebythem Customer s Address Customer s Signature Customer s Name Authorised Distributor Dealer Name Authorised Distributor Dealer Address HMCL Niloy Bang...

Page 65: ... money CONSEQUENTIAL DAMAGES ON USING NON GENUINE PARTS Clutch Plate Material used is inferior Damages other parts of clutch like clutch center and outerclutch Affects fuel efficiency Poor acceleration Poor performance Reduced life Improper sealing Engine knocking Leads to leakage and smoky exhaust Higher emission level Cam Chain Kit Gasket Cylinder Head ...

Page 66: ... fuel efficiency Poor engine performance Frequent stalling of engine Higher emission level Poor engine performance Affects fuel efficiency Poor braking efficiency Rider safety an issue Discs Drumwearout resultinginsubsequentrepaircost Noisy Operation Failure of chain can cause fatal accident Chain Sprocket Kit Brake Pads Shoes Spark Plug ...

Page 67: ...d charge if required Inspect brake pads disc wear and brake fluid level at every service Top up if necessary optional Replace brake fluid once in every two years or 30000 km whichever is earlier Inspect headlamp focus at every service adjust if necessary Inspect clutch free play at every service adjust if necessary Lubricate the side stand and main stand at every service Inspect whether i3s system...

Page 68: ...hicheverisearlier 500 750 3000 3500 6000 6500 9000 9500 15000 15500 12000 12500 18000 18500 21000 21500 24000 24500 I II III IV V VI VII VIII IX 27000 27500 30000 30500 33000 33500 36000 36500 42000 42500 39000 39500 X XI XII XIII XIV XV 45000 45500 XVI 48000 48500 XVII Free Paid Service Km Range Date Km Reading Job Card No Authorised Distributor Dealer Sig Stamp SERVICE RECORD SHEET To be Filled ...

Page 69: ...0 60000 60500 63000 63500 66000 66500 72000 72500 69000 69500 XX XXI XXII XXIII XXIV XXV SERVICE RECORD SHEET To be Filled in by Supervisor Free Paid Service Km Range Date Km Reading Job Card No Authorised Distributor Dealer Sig Stamp Engine Oil Top up Replace ...

Page 70: ...Date Job Card No Kms Advice Authorised Distributor Dealer Sig Stamp Job Card No Completion Dt SERVICE ADVICE SHEET Normal wear and tear components replacement advice ...

Page 71: ...OWNERSHIP RECORD AND DATA VIN AUTHORISED DISTRIBUTOR DEALER NAME ADDRESS AUTHORISED DISTRIBUTOR DEALER STAMP AND SIGNATURE HMCL Niloy Bangladesh Ltd ...

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