HERBORNER pumpentechnik UNIBAD-X Operating Manual Download Page 21

Installation / fitting

21

1.)

  When dismounting the motor ensure there is sufficient room for 

the lifting device.

2.)

  Total weight of the pump

Flange connection dimensions according to DIN 2501 PN 10
Dimensions with integrated frequency converter on request.

Model X

Model

DN

2

DN

1

H

a

d

e

f

h

i

ø k

l

m

n

p

q

s

min.

u

w

min.

2)

[kg]

40-221/0114X

40

100

715

225

200

200

660

345

240

176

120

234

297

205

225

21

260

17

439

300

88

40-221/0154X

40

100

740

225

200

200

660

345

240

176

120

234

297

205

225

21

260

17

439

300

91

50-191/0114X

50

100

720

225

200

200

660

345

240

176

120

234

297

205

225

21

260

17

445

300

86

50-191/0154X

50

100

745

225

200

200

660

345

240

176

120

234

297

205

225

21

260

17

445

300

89

50-241/0154X

50

100

735

225

200

220

660

345

240

176

120

234

297

205

225

21

260

17

433

300

94

50-241/0224X

50

100

745

225

200

220

660

345

240

198

120

234

297

205

225

21

260

17

433

300

101

50-241/0304X

50

100

785

225

200

220

660

345

240

198

120

234

297

205

225

21

260

17

443

300

111

65-243/0224X

65

100

750

225

200

230

660

345

240

198

120

234

297

205

225

21

260

17

435

300

104

65-243/0304X

65

100

790

225

200

230

660

345

240

198

120

234

297

205

225

21

260

17

445

300

113

65-243/0404X

65

100

825

225

200

230

660

345

240

220

120

234

297

205

225

21

260

17

445

300

120

65-270/0404X

65

100

820

225

200

240

660

345

240

220

120

234

297

205

225

21

260

17

443

300

121

65-271/0404X

65

100

820

225

200

240

660

345

240

220

120

234

297

205

225

21

260

17

443

300

121

65-270/0554X

65

100

875

225

200

230

660

345

240

260

120

234

297

205

225

21

260

17

443

300

147

65-301/0754X

65

100

895

245

200

270

660

365

240

260

120

234

297

205

225

21

260

17

446

300

174

65-302/0754X

65

100

915

230

200

270

660

350

240

260

120

234

297

205

225

21

260

17

466

300

186

65-302/1104X

65

100

975

230

200

270

660

350

240

315

120

234

297

205

225

21

260

17

462

300

232

80-241/0154X

80

150

815

270

260

250

800

420

291

176

150

300

380

260

290

27

340

18

512

300

136

80-241/0224X

80

150

825

270

260

250

800

420

291

198

150

300

380

260

290

27

340

18

511

300

143

80-241/0304X

80

150

860

270

260

250

800

420

291

198

150

300

380

260

290

27

340

18

516

300

150

80-241/0404X

80

150

895

270

260

250

800

420

291

220

150

300

380

260

290

27

340

18

516

300

157

80-255/0304X

80

150

870

276

260

271

800

426

291

198

150

300

380

260

290

27

340

18

524

300

156

80-255/0404X

80

150

900

276

260

271

800

426

291

220

150

300

380

260

290

27

340

18

524

300

163

80-255/0554X

80

150

955

276

260

271

800

426

291

260

150

300

380

260

290

27

340

18

524

300

188

80-332/1104X

80

150

1060

275

260

315

800

425

291

315

150

300

380

260

290

27

340

18

547

1)

266

80-332/1504X

80

150

1095

275

260

315

800

425

291

315

150

300

380

260

290

27

340

18

547

1)

287

100-201/0224X

100

150

850

300

260

280

800

450

291

198

150

300

380

260

290

27

340

18

536

300

133

100-201/0304X

100

150

885

300

260

280

800

450

291

198

150

300

380

260

290

27

340

18

541

300

143

100-211/0304X

100

150

860

270

260

270

800

420

291

198

150

300

380

260

290

27

340

18

515

300

154

100-211/0404X

100

150

895

270

260

270

800

420

291

220

150

300

380

260

290

27

340

18

515

300

162

100-241/0554X

100

150

975

270

260

270

800

420

291

260

150

300

380

260

290

27

340

18

543

300

195

100-241/0754X

100

150

990

270

260

270

800

420

291

260

150

300

380

260

290

27

340

18

543

300

213

100-271/0554X

100

150

950

275

260

270

800

425

291

260

150

300

380

260

290

27

340

18

519

300

188

100-271/0754X

100

150

965

275

260

270

800

425

291

260

150

300

380

260

290

27

340

18

519

300

207

100-331/1104X

100

150

1060

290

260

270

800

440

291

315

150

300

380

260

290

27

340

18

550

1)

275

100-333/1104X

100

150

1060

290

260

290

800

440

291

315

150

300

380

260

290

27

340

18

550

1)

275

100-333/1504X

100

150

1100

290

260

290

800

440

291

315

150

300

380

260

290

27

340

18

550

1)

295

125-252/0304X

125

150

880

290

260

300

800

440

291

198

150

300

380

260

290

27

340

18

538

300

167

125-252/0404X

125

150

915

290

260

300

800

440

291

220

150

300

380

260

290

27

340

18

538

300

174

125-252/0554X

125

150

970

290

260

300

800

440

291

260

150

300

380

260

290

27

340

18

538

300

202

125-270/0754X

125

150

985

275

260

280

800

425

291

260

150

300

380

260

290

27

340

18

536

300

211

125-270/1104X

125

150

1060

275

260

280

800

425

291

315

150

300

380

260

290

27

340

18

549

1)

260

125-271/1104X

125

150

1060

275

260

280

800

425

291

315

150

300

380

260

290

27

340

18

549

1)

260

125-270/1504X

125

150

1100

275

260

280

800

425

291

315

150

300

380

260

290

27

340

18

549

1)

281

125-331/1854X

125

150

1215

325

260

370

800

475

291

350

150

300

380

260

290

27

340

18

625

1)

351

125-331/2204X

125

150

1250

325

260

370

800

475

291

350

150

300

380

260

290

27

340

18

625

1)

354

150-250/0554X

150

200

1045

335

310

330

920

515

340

260

180

360

457

320

350

32

340

20

615

300

249

150-250/0754X

150

200

1065

335

310

330

920

515

340

260

180

360

457

320

350

32

340

20

615

300

268

150-250/1104X

150

200

1140

335

310

330

920

515

340

315

180

360

457

320

350

32

340

20

628

1)

322

150-270/0154SPX

150

200

1015

426

310

300

920

606

340

176

180

360

457

320

350

32

340

20

711

300

198

150-270/0224SPX

150

200

1025

426

310

300

920

606

340

198

180

360

457

320

350

32

340

20

711

300

203

150-270/0304SPX

150

200

1060

426

310

300

920

606

340

198

180

360

457

320

350

32

340

20

716

300

213

150-301/1504X

150

200

1185

350

310

330

920

530

340

315

180

360

457

320

350

32

340

20

637

1)

345

150-301/1854X

150

200

1275

350

310

370

920

530

340

350

180

360

457

320

350

32

340

20

685

1)

392

150-301/2204X

150

200

1310

350

310

370

920

530

340

350

180

360

457

320

350

32

340

20

685

1)

404

200-250/0554X

200

250

1155

394

350

350

1030

609

383

260

215

430

535

380

410

32

360

20

724

300

321

200-250/0754X

200

250

1170

394

350

350

1030

609

383

260

215

430

535

380

410

32

360

20

724

300

340

200-250/1104X

200

250

1250

394

350

350

1030

609

383

315

215

430

535

380

410

32

360

20

737

1)

392

200-250/1504X

200

250

1285

394

350

350

1030

609

383

315

215

430

535

380

410

32

360

20

737

1)

413

200-270/1104X

200

250

1265

398

350

370

1030

613

383

315

215

430

535

380

410

32

360

20

755

1)

410

200-270/1504X

200

250

1305

398

350

370

1030

613

383

315

215

430

535

380

410

32

360

20

755

1)

429

200-270/1854X

200

250

1375

398

350

370

1030

613

383

350

215

430

535

380

410

32

360

20

785

1)

468

200-270/2204X

200

250

1410

398

350

370

1030

613

383

350

215

430

535

380

410

32

360

20

785

1)

472

200-331/3004X

200

250

1430

402

350

400

1030

617

383

400

215

430

535

380

410

32

360

20

782

1)

566

200-350/3704X

200

250

1515

407

350

410

1030

622

383

433

215

430

535

380

410

32

360

20

796

1)

666

200-350/4504X

200

250

1515

407

350

410

1030

622

383

433

215

430

535

380

410

32

360

20

796

1)

716

200-350/5504X

200

250

1580

407

350

410

1030

622

383

480

215

430

535

380

410

32

360

20

796

1)

786

Summary of Contents for UNIBAD-X

Page 1: ...h water circulating pump Operating manual Model X XC X PM J H Hoffmann GmbH Co KG Littau 3 5 DE 35745 Herborn 49 0 27 72 933 0 49 0 27 72 933 100 info herborner pumpen de www herborner pumpen de Origi...

Page 2: ...l result in compensation for damages All rights reserved Translation Deliveries to countries of the EEA require the operating manual to be translated in accordance with the language spoken in the resp...

Page 3: ...Weygand Littau 3 5 35745 Herborn Germany We hereby declare that the Bath water circulating pump UNIBAD XC PM complies with all pertinent provisions of the EC Machinery Directive 2006 42 EC The machine...

Page 4: ......

Page 5: ...rotation check 26 5 6 1 Change of direction of rotation 27 5 7 Motor connection diagrams 27 5 7 1 PTC thermistor connection 28 5 8 Frequency converter operation 28 5 9 ETS X4 28 5 10 Laying the pipes...

Page 6: ...n indoor outdoor and adventure swimming baths water parks and ice sports recreation and hotel facilities for water slides attractions water treatment systems fountains heat recovery systems and indust...

Page 7: ...M Figure 1a Exploded view X X PM model Model XC Figure 1b Exploded view XC model 1 Only exists in case of design with screw propeller 2 Only exists in case of design with closed multi vane impeller in...

Page 8: ...ameter of pressure flange DN mm Design dimensions Hydraulic version Motor rating kW E g 030 3 0 kW Speed 4 1500 60 Hz 1800 min 1 Impeller version Model X standard XC Cooling jacket version Motor model...

Page 9: ...ces An existing ETS X4 permits monitoring of the mechanical seal to protect it from dry running 1 4 5 Drive Athree phase motor with squirrel cage drives the pump The motor is cooled by the dissipation...

Page 10: ...59 63 3 0 3 6 59 63 4 0 4 8 59 63 5 5 6 6 63 67 7 5 9 0 63 67 11 0 13 2 65 69 15 0 18 0 65 69 18 5 22 2 65 69 22 0 26 4 67 71 30 0 36 0 68 72 37 0 44 4 70 74 45 0 54 0 70 74 55 0 66 0 71 75 Motor data...

Page 11: ...49 53 3 0 3 6 49 53 4 0 4 8 49 53 5 5 6 6 49 53 7 5 9 0 49 53 11 0 13 2 50 54 15 0 18 0 50 54 18 5 22 2 52 56 22 0 26 4 52 56 30 0 36 0 52 56 Model X PM P2 kW 1500 min 1 1 1 52 1 5 55 2 2 55 3 0 55 4...

Page 12: ...pplication tips and other particularly useful information It is not a signal word for a dangerous or hazardous situation 2 1 1 Machine identification The information contained in this operating manual...

Page 13: ...e sure you specify the pump type and the order number Also observe the name plate on the motor The name plate is attached to the fan hood or the motor housing UNIBAD XC ETS X4 An existing ETS X4 elect...

Page 14: ...t standards to assess the work they have been assigned and are also able to identify any potential dangers 2 5 Obligations of the operator The operator is obligated to instruct his her operating and m...

Page 15: ...g and reparation of the pump 1 Only trained and authorised persons may install and operate the pump 2 Clearly define and observe the respon sibilities for operating the pump 3 Observe the shut off pro...

Page 16: ...ecialists Warning Electric current can result in death Disconnect the block motor 802 ac cording to the 5 safety rules When cleaning close any electrical cabinets that are open to prevent dust or wate...

Page 17: ...ust be designed to support the weight of the pump The driver must be authorised to operate the forklift truck 4 Transport 4 1 Scope of delivery The detailed scope of delivery can be viewed in the orde...

Page 18: ...section 5 2 Dimensions 4 3 2 Transport with a crane The crane must be able to support the full weight of the pump The operator must be authorised to oper ate the crane Attach the pump to the crane usi...

Page 19: ...s and be dimensioned in such a way that the star handles 004 on the filter cover 003 can be turned by hand Only then should the pump be installed The connection flanges must be perfectly aligned and s...

Page 20: ...evice 2 Main controlling dimensions of filter strainer Figure 5a Dimensions X X PM model Figure V Figure L Figure VR Figure VL Figure HL Figure H Figure HR Figure R 3 The terminal box alignment may va...

Page 21: ...300 380 260 290 27 340 18 543 300 213 100 271 0554X 100 150 950 275 260 270 800 425 291 260 150 300 380 260 290 27 340 18 519 300 188 100 271 0754X 100 150 965 275 260 270 800 425 291 260 150 300 380...

Page 22: ...80 260 290 27 340 18 543 300 198 100 271 0554X PM 100 150 925 275 260 270 800 425 291 220 150 300 380 260 290 27 340 18 519 300 174 100 271 0754X PM 100 150 950 275 260 270 800 425 291 258 150 300 380...

Page 23: ...e is sufficient room for the lifting device 2 Main controlling dimensions of filter strainer Figure 5b Dimensions XC model Figure V Figure L Figure VR Figure VL Figure HL Figure H Figure HR Figure R 3...

Page 24: ...00 150 920 275 260 270 800 425 291 218 150 300 380 260 290 27 340 18 519 300 163 100 331 1104XC 100 150 1015 290 260 270 800 440 291 258 150 300 380 260 290 27 340 18 550 1 227 100 333 1104XC 100 150...

Page 25: ...0 6 5 5 52 22 0 42 8 6 5 5 52 30 0 57 5 6 0 5 52 60 Hz 1800 min 1 460 V P2 kW I A IA IN 3 5 dB A 1 8 3 5 8 2 3 53 2 6 5 0 7 1 3 53 3 6 7 2 4 4 5 53 4 8 9 6 5 1 5 53 6 6 13 0 5 2 5 53 9 0 18 2 5 1 5 53...

Page 26: ...can result in death Provide equipotential bonding between the filter casing and building earth 5 5 Motor protection Use a motor circuit breaker or adequate motor protection with a tripping characteri...

Page 27: ...IBAD XC series the motor shaft has to rotate clockwise from the direction of the motor cover Openings in the intermediate casing allow a glimpse of the motor shaft W2 U2 V2 L1 L2 L3 U1 V1 W1 W2 U2 V2...

Page 28: ...5 9 ETS X4 For the mounting and electrical connection of the ETS X4 see the included operating instructions 5 10 Laying the pipes Lay the pressure pipes in accordance with the applicable regulations...

Page 29: ...ging 5 11 Soiling monitor of the filter strainer The degree of soiling of the filter strainer 002 can be checked via a digital pressure sensor or a pressure and vacuum gauge with shut off valve Attach...

Page 30: ...fill the pump and supply pipe with the pumped medium Then de aerate The ball valve 006 in the intermediate casing 113 is used for venting the pump For pumps of the type UNIBAD XC the ball valve 006 is...

Page 31: ...indicator to the displayed value 6 3 Operating modes and connecting frequency All models are designed for operating mode S1 continuous operation with a filled pump Figure 7 Screw connection label The...

Page 32: ...n temperature in the motor and an excessive load on the pump motor seals and bearing Contact the respective manufacturer with regard to the per missible switching frequency for any starter device 6 4...

Page 33: ...ing and top pling over Notice Pumped media can be hazardous to health Always wear personal protective equipment such as protec tive gloves and glasses The pump is subjected to vibrations during operat...

Page 34: ...g lubrication Anti friction bearings are provided pre lubricated Danger High magnetic forces during the disas sembly and assembly of PM motors can lead to severe personal injury and property damage Be...

Page 35: ...ion bearing drive side Anti friction bearing non drive side Greasing interval h Grease quantity g Greasing interval h Grease quantity g 1 1 1 3 5000 7 10000 3 1 5 1 8 5000 7 10000 3 2 2 2 6 5000 10 10...

Page 36: ...r than the starting value in case of a digital pressure sensor no longer corresponds with the locking indicator in the case of the pressure and vacuum gauge Important Before removing the filter strain...

Page 37: ...sembly as prescribed 7 8 Disposal The pump and individual components of the pump are to be disposed of in an environmentally friendly manner Contact your public or private disposal companies for furth...

Page 38: ...e Motor doesn t run Check the electri cal installation Gate valves closed Open gate valves Head too high Check the plant for any impurities and or the layout of the pump Disturbance Cause Trouble shoo...

Page 39: ...vement of the pump Pump switches too often Observe operat ing mode Motor connected incorrectly Connect motor to correct operating voltage Disturbance Cause Trouble shooting Bearing becomes hot Bearing...

Page 40: ...pecially for this purpose Observe the operating instructions included in delivery Important Tighten all nuts and bolts clockwise during assembly as prescribed see section 7 7 Tightening torques for nu...

Page 41: ...loosen the cooling water pipe 704 on the intermediate casing 113 1 Loosen the connecting bolts from the pump casing 101 and intermediate casing 113 2 Prise the complete inter changeable module on the...

Page 42: ...of the dismantled parts are to be checked for signs of damage and wear cleaned and replaced with original spare parts if necessary Important Nuts 920 with a self locking plastic ring are to be replac...

Page 43: ...egrease the shaft surface The pretension of the spring is obtained through the instal lation of the impeller 5 Carefully slide the rotating sliding ring with bellows and spring over the motor shaft sh...

Page 44: ...irection on the pump casing 101 2 Impeller gap too wide Place a shim behind the impeller 230 to compensate the air gap 13 Screw the pump casing 101 to the intermediate casing 113 Cooling hose mounting...

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