HERBORNER pumpentechnik herborner.X, Operating Manual

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Table of contents
5
Table of contents
1 General information ....................................6
1.1 Intended use ................................................. 6
1.2 Exploded view ............................................... 7
1.3 Wear parts ..................................................... 8
1.4 Technical specifications................................. 9
1.4.1 Model designation ......................................... 9
1.4.2 Impellers ...................................................... 10
1.4.3 Installation ................................................... 10
1.4.4 Shaft sealing ............................................... 10
1.4.5 Drive ............................................................ 10
1.4.6 Dimensions, weights, performance data ..... 11
1.4.7 General data ............................................... 11
2 Safety .........................................................12
2.1 Notes / explanations.................................... 12
2.1.1 Machine identification.................................. 12
2.2 Integrated safety systems (optional) ........... 13
2.3 Connections on the pump ........................... 14
2.4 Safety measures ......................................... 14
2.5 Obligations of the operator .......................... 15
3 General hazard warnings .........................16
3.1 Dangers....................................................... 16
3.2 Danger zones on the pump ......................... 16
3.3 Assembly, operation and maintenance
personnel .................................................... 16
3.4 Installation of replacement parts and wear
parts ............................................................ 16
3.5 Shut off procedures ..................................... 17
4 Transport ....................................................18
4.1 Scope of delivery......................................... 18
4.2 Transport and packaging ............................ 18
4.2.1 Delivery (including spare parts and re-
placement parts) ......................................... 18
4.2.2 Intermediate storage ................................... 18
4.3 Transport to the site of installation (by the
customer) .................................................... 18
4.3.1 Transport with a forklift truck ....................... 18
4.3.2 Transport with a crane ................................ 19
5 Installation / fitting ....................................20
5.1 Installation ................................................... 20
5.2 Dimensions ................................................. 21
5.2.1 Dimensions of X/ X-PM model .................... 21
5.2.2 Dimensions of X-C model ........................... 27
5.3 Technical specifications............................... 30
5.4 Electrical connection ................................... 31
5.5 Motor protection .......................................... 32
5.6 Direction of rotation check........................... 32
5.6.1 Change of direction of rotation .................... 32
5.7 Motor connection diagrams ......................... 32
5.7.1 PTC thermistor connection.......................... 33
5.8 Variable frequency operation ...................... 33
5.9 ETS X4 ........................................................ 34
5.10 Laying the pipes .......................................... 34
5.11 Soiling monitor of the filter strainer.............. 34
5.12 Frost protection ........................................... 34
6 Commissioning .........................................35
6.1 Assembly of the star handles ...................... 36
6.2 Mounting the screwed connection............... 36
6.3 Adjusting the analogue pre-filter monitor .... 37
6.4 Operating modes and frequency of starting 37
6.5 Starting up ................................................... 37
7 Maintenance / cleaning .............................38
7.1 Maintenance................................................ 38
7.2 Maintenance instructions for prolonged
periods of inactivity...................................... 39
7.3 Bearing lubrication ...................................... 39
7.3.1 Relubrication unit ........................................ 39
7.3.2 Greasing intervals ....................................... 40
7.4 Seals ........................................................... 40
7.5 Cleaning ...................................................... 41
7.6 Cleaning the filter strainer ........................... 41
7.7 Tightening torques for nuts and bolts .......... 42
7.8 Oil filling and oil change on versions with
Seal-Guard-System..................................... 42
7.9 Disposal ...................................................... 43
8 Disturbance / cause / trouble shooting ... 44
9 Disassembly / assembly ........................... 46
9.1 Disassembly ................................................ 46
9.1.1 Draining the herborner.X-C pump ............... 47
9.1.2 Disassembling the standard version ........... 47
9.1.3 Disassembling the version with Seal-
Guard-System ............................................. 48
9.2 Assembly ..................................................... 50
9.2.1 Assembling the standard version ................ 50
9.2.2 Assembling the version with Seal-Guard-
System ........................................................ 51
9.2.3 Cooling hose assembly on the
herborner.X-C pump.................................... 54
Table of figures
Figure 1a Exploded view (X/ X-PM model) ................... 7
Figure 1b Exploded view (X-C model)........................... 7
Figure 2 Name plate .................................................. 13
Figure 3 Connections on the pump ........................... 14
Figure 4 Transport with a crane ................................ 19
Figure 5a Dimensions of X/ X-PM model .................... 21
Figure 5b Dimensions of X-C model ........................... 27
Figure 6 De-aeration label ......................................... 35
Fig. 7 Assembly of the star handles ...................... 36
Figure 8 Screwed connection label ........................... 36
Figure 9 Assembly of screwed connection ................ 36
Figure 10 Screwed connection with sealing cover ...... 36
Figure 11 Screwed connection for pipeline ................. 36
Figure 12 Screwed connection for herborner.X-C ....... 36
Figure 13 Dry running label ......................................... 39
Figure 14 Relubrication label....................................... 40
Figure 15 Star handle label ......................................... 42