Chapter 1 Engine, Transmission & Gear
I-35
System Testing
COOLING SYSTEM LEAK TEST
Remove the front luggage rack.
Remove the radiator cap.
Install special plug (radiator cap) and hose
pincher on overflow hose.
Pressurize all system through coolant reservoir
to 103 kPa (15 PSI).
Repair or replace components if system will not
hold the specified pressure for at least six
seconds.
Coolant Replacement
WARNING
◦
The engine must cool before removing the
radiator cap or severe scalding may result.
Remove the front light fender (280AS) or front
fender assy. (280AU).
Remove the radiator cap.
Place a drain pan under the water pump and
drain the coolant from the system by removing
the coolant tube.
Reinstall the coolant tube.
Fill the system with a 50-50 mixture of distilled
water and ethylene glycol.
Capacity: 1.1 L (1.16 US qt.)
Bleed air from the system.
Start the engine and run until there are no air
bubbles in the coolant and the level stabilizes
Stop the engine and add coolant up to the proper
level if necessary.
Summary of Contents for 2002 ATV-320 S
Page 14: ...Chapter 1 Engine Transmission Gear I 5 Cylinder Head Cover 1 5 2 3 7 6 4 8 11 10 9 5 5 5 9...
Page 15: ...Chapter 1 Engine Transmission Gear I 6 Cylinder Head 2 3 4 4 5 6 7 8 9 11 10 12 12 13 14 18...
Page 16: ...Chapter 1 Engine Transmission Gear I 7 Camshaft Valve Cam...
Page 29: ...Chapter 1 Engine Transmission Gear I 20 Cylinder Piston Crankshaft...
Page 36: ...Chapter 1 Engine Transmission Gear I 27 Crankcase...
Page 40: ...Chapter 1 Engine Transmission Gear I 31 Right Crankcase Cover...
Page 42: ...Chapter 1 Engine Transmission Gear I 33 Cooling system...
Page 47: ...Chapter 1 Engine Transmission Gear I 38 Left Crankcase Cover...
Page 54: ...Chapter 1 Engine Transmission Gear I 45 Transmission...
Page 61: ...Chapter 2 Fuel System Carburetion II 3 3 CARBURETOR...
Page 65: ...Chapter 2 Fuel System Carburetion II 7 7 FUEL TANK...
Page 68: ...Chapter 2 Fuel System Carburetion II 10 10 AIR CLEANER ASSEMBLY...
Page 70: ...Chapter 2 Fuel System Carburetion II 12 12 EXHAUST SYSTEM...
Page 78: ...Chapter 3 Ignition and Starting System III 7 Recoil Backup Starting System...
Page 81: ...Chapter 4 Frame Cover IV 2 FRAME BODY 320S...
Page 82: ...Chapter 4 Frame Cover IV 3 FRAME BODY 320U...
Page 83: ...Chapter 4 Frame Cover IV 4 BODY COVER SEAT 320S...
Page 84: ...Chapter 4 Frame Cover IV 5 BODY COVER SEAT 320U...
Page 91: ...Chapter 5 Wheels Tires Brakes V 2 HANDLE BAR...
Page 92: ...Chapter 5 Wheels Tires Brakes V 3 STEERING MPH...
Page 95: ...Chapter 5 Wheels Tires Brakes V 6 FRONT REAR WHEEL...
Page 98: ...Chapter 5 Wheels Tires Brakes V 9 FRONT SUSPENSION...
Page 99: ...Chapter 5 Wheels Tires Brakes V 10 REAR SUSPENSION SWING ARM SUB ASS Y...
Page 103: ...Chapter 5 Wheels Tires Brakes V 14 HYDRAULIC BRAKE SYSTEM...
Page 104: ...Chapter 5 Wheels Tires Brakes V 15 BRAKE CALIPER...
Page 114: ...Chapter 6 Alternator Electrical Equipment VI 2 Alternator Starter Gear...
Page 125: ...Chapter 6 Alternator Electrical Equipment VI 13 Wire Diagram...