Chapter 1 Engine, Transmission & Gear
I-29
CRANKSHAFT INSPECTION
Measure the connecting rod big end side
clearance with a feeler gauge.
Service Limit: 0.05 mm (0.002 in)
Set the crankshaft on a stand or in V blocks and
using a dial indicator to read run out at the points
shown.
Service Limit: 0.10 mm (0.004 in)
Turn the outer race of each bearing with your
finger. The bearings should turn smoothly and
quietly. Also check that the bearing inner race fits
tightly in the crankshaft.
Replace the crankshaft assembly if the races do
not turn smoothly, quietly or if they fit loosely in
the crankshaft.
CRANKSHAFT ASSEMBLY
Remove all gasket materials from crankcase
being careful not to damage the mating surfaces.
Apply grease to the lip of a new oil seal and
install it into the left crankcase.
Wash the oil pipe in clean solvent and install new
oil seals on both ends of the pipe.
Summary of Contents for 2002 ATV-320 S
Page 14: ...Chapter 1 Engine Transmission Gear I 5 Cylinder Head Cover 1 5 2 3 7 6 4 8 11 10 9 5 5 5 9...
Page 15: ...Chapter 1 Engine Transmission Gear I 6 Cylinder Head 2 3 4 4 5 6 7 8 9 11 10 12 12 13 14 18...
Page 16: ...Chapter 1 Engine Transmission Gear I 7 Camshaft Valve Cam...
Page 29: ...Chapter 1 Engine Transmission Gear I 20 Cylinder Piston Crankshaft...
Page 36: ...Chapter 1 Engine Transmission Gear I 27 Crankcase...
Page 40: ...Chapter 1 Engine Transmission Gear I 31 Right Crankcase Cover...
Page 42: ...Chapter 1 Engine Transmission Gear I 33 Cooling system...
Page 47: ...Chapter 1 Engine Transmission Gear I 38 Left Crankcase Cover...
Page 54: ...Chapter 1 Engine Transmission Gear I 45 Transmission...
Page 61: ...Chapter 2 Fuel System Carburetion II 3 3 CARBURETOR...
Page 65: ...Chapter 2 Fuel System Carburetion II 7 7 FUEL TANK...
Page 68: ...Chapter 2 Fuel System Carburetion II 10 10 AIR CLEANER ASSEMBLY...
Page 70: ...Chapter 2 Fuel System Carburetion II 12 12 EXHAUST SYSTEM...
Page 78: ...Chapter 3 Ignition and Starting System III 7 Recoil Backup Starting System...
Page 81: ...Chapter 4 Frame Cover IV 2 FRAME BODY 320S...
Page 82: ...Chapter 4 Frame Cover IV 3 FRAME BODY 320U...
Page 83: ...Chapter 4 Frame Cover IV 4 BODY COVER SEAT 320S...
Page 84: ...Chapter 4 Frame Cover IV 5 BODY COVER SEAT 320U...
Page 91: ...Chapter 5 Wheels Tires Brakes V 2 HANDLE BAR...
Page 92: ...Chapter 5 Wheels Tires Brakes V 3 STEERING MPH...
Page 95: ...Chapter 5 Wheels Tires Brakes V 6 FRONT REAR WHEEL...
Page 98: ...Chapter 5 Wheels Tires Brakes V 9 FRONT SUSPENSION...
Page 99: ...Chapter 5 Wheels Tires Brakes V 10 REAR SUSPENSION SWING ARM SUB ASS Y...
Page 103: ...Chapter 5 Wheels Tires Brakes V 14 HYDRAULIC BRAKE SYSTEM...
Page 104: ...Chapter 5 Wheels Tires Brakes V 15 BRAKE CALIPER...
Page 114: ...Chapter 6 Alternator Electrical Equipment VI 2 Alternator Starter Gear...
Page 125: ...Chapter 6 Alternator Electrical Equipment VI 13 Wire Diagram...