Chapter 1 Engine, Transmission & Gear
I-18
VALVE CLEARANCE
NOTE
◦
Inspect and adjust valve clearance while the
engine is cold (below 35
℃
/95
℉).
Remove the cylinder head cover.
Remove the left crankcase recoil cover.
Remove the timing hole plug (oil filling plug) from
the right crankcase cover.
Remove the spark plug, this will make it easier to
turn the crankshaft.
Rotate the recoil drive pulley counterclockwise
and align the punch mark on the flywheel with
the index mark on the right crankcase cover to
bring the position to TDC (Top Dead Center) on
the compression stroke.
With the engine in this position, all four valves
can be checked.
Loosen the valve adjuster locknut and insert a
feeler gauge of the thickness as specified
between the valve stem and valve adjuster.
Turn the adjusting screw until the clearance is
correct then tighten the locknut
NOTE
◦
Start with the intake valves
Valve Clearance: IN 0.15 mm (0.006 in)
EX
0.15
mm
(0.006
in)
When the clearances are correct for all four
valves, install the cylinder head cover.
The remainder of installation is the reverse of
remova
l.
0.15mm (0.006in)
Feeler gauge
Summary of Contents for 2002 ATV-320 S
Page 14: ...Chapter 1 Engine Transmission Gear I 5 Cylinder Head Cover 1 5 2 3 7 6 4 8 11 10 9 5 5 5 9...
Page 15: ...Chapter 1 Engine Transmission Gear I 6 Cylinder Head 2 3 4 4 5 6 7 8 9 11 10 12 12 13 14 18...
Page 16: ...Chapter 1 Engine Transmission Gear I 7 Camshaft Valve Cam...
Page 29: ...Chapter 1 Engine Transmission Gear I 20 Cylinder Piston Crankshaft...
Page 36: ...Chapter 1 Engine Transmission Gear I 27 Crankcase...
Page 40: ...Chapter 1 Engine Transmission Gear I 31 Right Crankcase Cover...
Page 42: ...Chapter 1 Engine Transmission Gear I 33 Cooling system...
Page 47: ...Chapter 1 Engine Transmission Gear I 38 Left Crankcase Cover...
Page 54: ...Chapter 1 Engine Transmission Gear I 45 Transmission...
Page 61: ...Chapter 2 Fuel System Carburetion II 3 3 CARBURETOR...
Page 65: ...Chapter 2 Fuel System Carburetion II 7 7 FUEL TANK...
Page 68: ...Chapter 2 Fuel System Carburetion II 10 10 AIR CLEANER ASSEMBLY...
Page 70: ...Chapter 2 Fuel System Carburetion II 12 12 EXHAUST SYSTEM...
Page 78: ...Chapter 3 Ignition and Starting System III 7 Recoil Backup Starting System...
Page 81: ...Chapter 4 Frame Cover IV 2 FRAME BODY 320S...
Page 82: ...Chapter 4 Frame Cover IV 3 FRAME BODY 320U...
Page 83: ...Chapter 4 Frame Cover IV 4 BODY COVER SEAT 320S...
Page 84: ...Chapter 4 Frame Cover IV 5 BODY COVER SEAT 320U...
Page 91: ...Chapter 5 Wheels Tires Brakes V 2 HANDLE BAR...
Page 92: ...Chapter 5 Wheels Tires Brakes V 3 STEERING MPH...
Page 95: ...Chapter 5 Wheels Tires Brakes V 6 FRONT REAR WHEEL...
Page 98: ...Chapter 5 Wheels Tires Brakes V 9 FRONT SUSPENSION...
Page 99: ...Chapter 5 Wheels Tires Brakes V 10 REAR SUSPENSION SWING ARM SUB ASS Y...
Page 103: ...Chapter 5 Wheels Tires Brakes V 14 HYDRAULIC BRAKE SYSTEM...
Page 104: ...Chapter 5 Wheels Tires Brakes V 15 BRAKE CALIPER...
Page 114: ...Chapter 6 Alternator Electrical Equipment VI 2 Alternator Starter Gear...
Page 125: ...Chapter 6 Alternator Electrical Equipment VI 13 Wire Diagram...