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11 Electrical connection

Digital Governor Basic System PANDAROS II

11.7

Harness

It is not possible to use all offered signals at the same time, because some

inputs have to be assigned differently depending on the variation.

Fig. 21: Cable designation

Battery

Control Unit DC 6-01..05

Actuator

Setpoint Adjuster

Magnetic Pickup

Sensors

Switch Inputs

Error Messages

Communication

L10

Fü l lu n g Fu e l Co m bu s ti bl e

5 0

1 00

100

Control unit DC 6-

01…05

Summary of Contents for DG2010.6-01

Page 1: ...DG 01 002 e 12 17 8155 Heinzmann GmbH Co KG Motor Turbinenmanagement Am Haselbach 1 D 79677 Sch nau Telefon 49 0 7673 8208 0 Telefax 49 0 7673 8208 188 E Mail info heinzmann com www heinzmann com USt...

Page 2: ......

Page 3: ...ion in this manual is free from er ror complies with industrial standards or fulfils the requirements of any special application To avoid any injury to persons and damage to systems the follow ing mon...

Page 4: ...t un authorised access HEINZMANN expressly rejects any implied guarantee pertaining to any marketability or suitability for a special purpose including in the event that HEINZMANN was notified of such...

Page 5: ...l 6 3 2 3 Variation DC 6 03 Extended Generator 6 3 2 4 Variation DC 6 05 Extended General especially vehicle 7 3 2 5 Variation DC 6 00 ful flexibility 8 3 2 6 Variation DC 6 06 positioner 9 4 Further...

Page 6: ...on 28 9 4 Dimensions 29 10 Regulating linkage 32 10 1 Length of lever arm 32 10 2 Order specification for lever arm 32 10 3 Connecting linkage 32 10 3 1 Linkage adjustment for diesel engines 33 10 3 2...

Page 7: ...ctory 45 12 2 Parametrization with the Hand Held Programmer HP 03 45 12 3 Parametrierung mit dem PC Laptop 45 12 4 Parametrization with user mask 46 12 5 Transferring data sets 46 12 6 Assembly line e...

Page 8: ......

Page 9: ...vere injuries if it is not prevented CAUTION indicates a hazardous situation which could lead to minor inju ries if it is not prevented NOTICE indicates possible material damage Safety instructions ar...

Page 10: ...safety measures for servicing and maintenance Before performing any maintenance or repair work make sure the working area of the engine has been closed to unauthorized persons Put on a sign warning t...

Page 11: ...ine speed is sensed by a magnetic pick up on the flywheel or a measuring wheel One temperature sensor can measure the engine temperature and can cause changings of gov ernor parameters or alarm messag...

Page 12: ...ed separately for increasing or decreasing speed In addition a separate speed ramp is provided for start up which will make the engine ramp slowly to operating speed after starting c All speed governi...

Page 13: ...is reduced to its normal value It is possible to program fuel limitation curves in dependence of temperature so that for every temperature there will be torque reduction available as is admissible for...

Page 14: ...d simultaneously a Free configurability of inputs Five digital inputs are available in total up to three of which can also optionally be configured as analogue inputs featuring 0 5 V or 4 20 mA if req...

Page 15: ...diagram DC 6 05 a Speed setpoint The speed setpoint is given by an analogue setpoint source voltage source 0 5 V current 4 20 mA or potentiometer 5k and a switch input for fixed speed b Boost pressure...

Page 16: ...s In this context the bit combinations of up to four digital in puts can be assigned to corresponding speed setpoints d Changeover between limiting curves It is possible to switch between two differen...

Page 17: ...additional PE module of type DC 6 This can then control a second actuator and provide additional inputs and out puts that can be configured from the speed governor The typical application in this rega...

Page 18: ...setpoint adjusters and of the actuators The functions of the different adjustment parameters and characteristics are described in detail in the manual Basic Information Control device for conventional...

Page 19: ...V Power Supply Switch Inputs Analogue Setpoint Adjuster Interface RS 232 Pressure Sensors Temperature Sensor Micro Controler Actuator Drive DC EEP ROM ISO9141 Speed Sensor Watch dog 1 Watch dog 2 Wat...

Page 20: ...m Measuring Procedure inductive active PT1000 passive active active Measuring Range 50 9 000 Hz 50 150 C 0 6 bar 0 10 bar 0 2 bar 0 5 bar 0 10 bar Supply Voltage Range passiv 10 34 V DC 12 36 V DC Out...

Page 21: ...e arranged in such a way as to obtain a frequency as high as possible Normally the HEINZMANN governors of the series Pandaros are designed for a maximum frequency of 9000 Hz Frequency by Hz is calcula...

Page 22: ...mm For index plates the same dimensions are valid Due to tolerances a radial arrangement of the magnetic pick up is preferable 6 2 4 Clearance of magnetic pick up The distance between the magnetic pul...

Page 23: ...L 35 19 Fig 3 Dimensions of pick up Measures L mm G Remarks Type 01 38 38 M 16 x 1 5 02 76 76 M 16 x 1 5 appropriate 03 102 102 M 16 x 1 5 plug 11 38 38 5 8 18UNF 2A SV 6 IA 2K 12 76 76 5 8 18UNF 2A...

Page 24: ...ting current 3 mA Recommended operating current approx 1 mA Time constant in fluids approx 13 seconds Admissible temp range of connector 40 C 105 C Protection grade IP 65 Vibration 20 g 10 300 Hz Shoc...

Page 25: ...signal 4 20 mA Storage temperature 25 C 85 C Ambient temperature 25 C 85 C Oil temperature 25 C 125 C Protection grade IP 65 Vibration 20 g 10 300 Hz Shock 50 g 11 ms half sine wave Tightening torque...

Page 26: ...6 V DC Output signal 4 20 mA Storage temperature 55 C 100 C Ambient temperature 40 C 100 C Protection grade IP 65 Vibration 2 g 5 500 Hz Shock 50 g 11 ms half sine wave Connection DIN 43650 A or termi...

Page 27: ...ssure sensor with housing Pressure Sensor EDV No Maximum Operating Pressure bar rel DSG 04 2 600 00 056 00 2 DSG 04 5 600 00 056 01 5 DSG 04 10 600 00 056 02 10 Am Haselbach 1 D 79677 Sch nau Schw Ger...

Page 28: ...not necessary for HEINZMANN to adapt the hardware prior to delivering the controller 7 1 Setpoint potentiometer SW 01 1 b 1 turn EDV No 600 00 041 01 Displacement angle approx 312 Resistance 5 kOhm T...

Page 29: ...value or use a pre programmed substitute value 7 4 Digital presetting of setpoint values With the corresponding configuration a digital setpoint selection e g digital synchronization performed manuall...

Page 30: ...s Permissible voltage dip at maximum current consumption max 10 at control unit Fuse protection of governor 12 A Storing temperature 40 C 85 C Operating temperature 40 C 80 C Humidity up to 98 at 55 C...

Page 31: ...MG Rpu 10 k or U 0 10 V Ri 17 k or I 4 20 mA Ri 250 Analogue input 3 U 0 5 V Ri 100 k or I 4 20 mA Ri 250 Digita inputs 1 to 5 U0 1 0 V U1 3 5 V Ri 100 k PWM inputs 1 to 3 U0 1 0 V U1 3 5 V typical 5...

Page 32: ...8 Control unit DC 6 00 05 24 Digital Governor Basic System PANDAROS II 8 2 Dimensions Fig 10 Housing of control unit DC 6 01 05...

Page 33: ...ing the location care should be taken for easy access in order to facilitate read out of the failure indication and replacement of the device under field conditions Any mounting position is admissible...

Page 34: ...nd long time lubricants assures maintenance free operation and long working life of the actuators A feedback cam is mounted on the governor output shaft which is scanned contactlessly by a probe thus...

Page 35: ...x SV StG 2080 xx KV The xx in the designations are representing additionally differences at the variations for exsample Operating angle standard 36 optional 68 Connection plug standard 5 pole with thr...

Page 36: ...rox 0 5 Nm approx 2 2 Nm approx 3 7 Nm Response time 0 100 without load approx 45 ms approx 50 ms approx 60 ms Current consumption of whole governor maximum current safe current in steady state condit...

Page 37: ...zahlregler Am Haselbach 1 D 79677 Sch nau Germany Tel 07673 8208 0 Fax 07673 8208 88 40 12 5 112 8 0 100 F llung Fuel Combustible 68 92 108 122 M8 15 137 17 25 69 17 55 131 36 X view X with terminal s...

Page 38: ...elbach 1 D 79677 Sch nau Germany Tel 07673 8208 0 Fax 07673 8208 88 0 100 F llung Fuel Combustible SAE Serration 3 8 36 11 60 97 19 146 20 28 86 110 128 144 157 M8 155 67 15 36 1 2 3 4 5 X view X with...

Page 39: ...Am Haselbach 1 D 79677 Sch nau Germany Telefon 07673 8208 0 Telefax 07673 8208 88 HEINZMANN GmbH Co R Serial No for BasicSystem E Range Voltage Patents pending 100 90 10 16 25 123 173 16 SAE Serration...

Page 40: ...10 01 EDV No 511 80 004 00 Actuator 2040 Please order RH 2040 01 EDV No 502 80 017 00 Actuator 2080 Please order RH 2080 01 EDV No 504 80 010 00 10 3 Connecting linkage The connecting linkage from the...

Page 41: ...s adjustment of the idle screw without changing the governor adjustment Fig 16 Linkage for carburetor and gas engines If carburettor or injection pump are to the right of the actuator as opposed to th...

Page 42: ......

Page 43: ...re described in detail in the publication Basic information on control units for conventional injection via actuators publication no DG 07 001 d 11 1 Connection table for variation DG 6 00 Terminal Fu...

Page 44: ...ctuator feedback 8 V reference pin D at actuator plug 20 Power supply GND 21 Power supply 24 V 24 Actuator drive line minus pin B at actuator plug 25 Actuator drive line plus pin C at actuator plug 11...

Page 45: ...gnIn_Setp2Ext 902 AssignIn_LoadCtrlInp 903 AssignIn_SyncInput 904 AssignIn_BoostPress 905 AssignIn_OilPress 907 AssignIn_CoolantTemp 908 AssignIn_ChAirTemp 909 AssignIn_OilTemp 910 AssignIn_FuelTemp 9...

Page 46: ...11 Electrical connection 38 Digital Governor Basic System PANDAROS II 11 3 Connection for variation DG 6 01 standard generator Fig 17 Connection diagram for variation DG 6 01...

Page 47: ...11 Electrical connection Digital Governor Basic System PANDAROS II 39 11 4 Connection for variation DG 6 02 standard general Fig 18 Connection diagram for variation DG 6 02...

Page 48: ...3 extended generator As a result of the numerous options for assigning analogue and digital inputs the following terminal connection diagram only indicates the types of the potential inputs The functi...

Page 49: ...ange2Or1 815 FunctSpeedFix1 825 FunctSpeedInc 826 FunctSpeedDec 828 FunctErrorReset 834 FunctSyncEnable 835 FunctLoadEnable 836 FunctAutoOrManual 845 FunctAutoAdjust 846 FunctGenBreaker 11 5 2 Analogu...

Page 50: ...11 Electrical connection 42 Digital Governor Basic System PANDAROS II 11 6 Connection for variation DG 6 05 extended general Fig 20 Connection diagram for variation DG 6 05...

Page 51: ...cause some inputs have to be assigned differently depending on the variation Fig 21 Cable designation L1 Battery Control Unit DC 6 01 05 Actuator Setpoint Adjuster Magnetic Pickup Sensors Switch Input...

Page 52: ...2 x 0 75 mm shielded L 3 4 Synchronizer 2 x 0 75 mm shielded L 3 5 Load measuring unit 2 x 0 75 mm shielded L 4 Magnetic pick up 2 x 0 75 mm shielded L 5 1 Temperature sensor 2 x 0 75 mm L 5 2 Boost p...

Page 53: ...ing the control unit 12 1 Parametrization at the factory During final inspection at the factory the functionability of the unit is checked by a test programme If the operational data for the control u...

Page 54: ...rformed with the help of user masks that have been provided by HEINZMANN or may conveniently be created by the user himself Within a user mask only those parameters are accessible which are actually n...

Page 55: ...otentiometeren 13 7 Increase gain P fraction up to instability and reduce until stability is attained Increase stability I fraction up to instability and reduce until stability is attained Increase de...

Page 56: ...unication tool with access to level 6 parameters access to all parameters Actuator One of the types listed in chapter 9 3 must be specified here Lever arm The type listed in chapter 10 2 must be speci...

Page 57: ...aktion Am Haselbach 1 D 79677 Sch nau Germany Please include the following information your name name and address of your company e mail or address where you want the manuals to be sent to if differen...

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