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WARNING

Failure to follow all instructions and safety precautions in this
manual, in the Service Manual, in other manufacturers'
manuals and on the safety decals attached to the product could
result in serious injury or death to operators or bystanders and/
or damage to property.

DO NOT operate this vehicle before you READ and
UNDERSTAND this Operation Manual, the Service Manual for
this unit, other applicable manufacturers' manuals, and the
safety decals on the product.

Each operator of this unit must read and understand all
directions in this manual before they first operate this vehicle.

Keep this manual in the cab for new operators and to remind all
operators about safe use.

DuraPack

®

5000

HIGH-COMPACTION REAR LOADER

OPERATION MANUAL

ISSUED SEPTEMBER 2017

© 2017 Heil Environmental

TP1DP5-OM-0917

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Summary of Contents for DuraPack 5000 2017

Page 1: ...hicle before you READ and UNDERSTAND this Operation Manual the Service Manual for this unit other applicable manufacturers manuals and the safety decals on the product Each operator of this unit must...

Page 2: ...or the unit BEFORE you do any maintenance or repair procedures ALL USERS of this equipment must be trained professionals who understand how the machine operates and know how to avoid the risks associa...

Page 3: ...Customer Service and Repair Parts Contact Information 12 Models 13 Serial Plate Location 14 Reading the Serial Plate 15 Product Nomenclature 16 Product Nomenclature Continued 17 Product Nomenclature...

Page 4: ...inued 69 Standard Outside Controls Continued 70 Standard Outside Controls Continued 71 Standard Outside Controls Continued 72 Standard Outside Controls Continued 73 Optional Outside Controls 74 Option...

Page 5: ...Continued 111 Loading Refuse Manually Continued 112 Loading Refuse Manually Continued 113 Loading Refuse with a Reeving Mechanism 114 Loading Refuse with a Reeving Mechanism Continued 115 Loading Ref...

Page 6: ...ing a Latch Bar Continued 135 Packing On The Move 136 Leaving the Route for the Landfill Transfer Station Landfill Transfer Station Recycle Center Procedures 138 Section Preview 139 Overview of Landfi...

Page 7: ...cal Placement 167 Starting Vehicle Fueling Procedure 168 Fueling Procedure Continued 169 Fueling Procedure Continued 170 Fueling Procedure Continued Transfer Fueling Defueling Modes Components and Pro...

Page 8: ...TABLE OF CONTENTS Copyright 2017 Heil Environmental Printed in U S A Issued September 2017 Table of Contents 187 188 189 Index...

Page 9: ...Issued September 2017 Copyright 2017 Heil Environmental Printed in U S A 1 DuraPack 5000 DuraPack 5000 HIGH COMPACTION REAR LOADER OPERATION MANUAL ISSUED SEPTEMBER 2017 TP1DP5 OM 0917...

Page 10: ...NOTES DuraPack 5000 2...

Page 11: ...Issued September 2017 Introduction Copyright 2017 Heil Environmental Printed in U S A 3 DuraPack 5000 SECTION 1 INTRODUCTION...

Page 12: ...n to learn about The responsibilities of the owner the operator and the mechanic Warranty information Telephone numbers and website URL for parts technical support warranty claims training and manuals...

Page 13: ...Checklist 7 Before Going on Route 8 On Route Operation Procedures 9 Landfill Transfer Station Recycle Center Procedures 10 End of Day Procedures 11 Preventive Maintenance Chart 12 Lubrication Guide Te...

Page 14: ...ndations You must keep accurate records of daily inspections breakdowns malfunctions maintenance and repairs of the unit You must make sure that repairs are made that may affect the safe operation of...

Page 15: ...and requirements of this Operation Manual before you operate the unit for the first time If you do not understand or have difficulty reading this manual YOU MUST tell the owner or designated person b...

Page 16: ...ns You must make sure the unit is on hard stable ground when you unload refuse at the landfill or transfer station TO THE MECHANIC WARNING Do not operate the unit or perform repair or maintenance proc...

Page 17: ...anual and the Service Manual You must receive proper training before you operate or service and maintain the unit If you have not been trained you must inform the owner You must read understand and ob...

Page 18: ...back cover of this manual Should a failure occur that is covered by this warranty contact the nearest Heil dealer for warranty repair unless otherwise authorized by Heil For all parts warranty claims...

Page 19: ...nvironmental Printed in U S A 11 DuraPack 5000 CUSTOMER SERVICE AND REPAIR PARTS CONTACT INFORMATION Customer Care Phone 866 275 4345 Tech Services Phone 866 310 4345 Parts Central Phone 800 528 5308...

Page 20: ...ect model See the figure below The blade and upper panel open the hopper for loading refuse into the hopper sweep the refuse into the body and compacts the refuse The unit has an eject mode for dumpin...

Page 21: ...s of the unit by facing the direction of forward travel The left side is the streetside and the right side is the curbside The figure below shows the locations of the serial plates on the street side...

Page 22: ...an eject body and 003 is a service hoist body n is any single digit number Unit s unique serial number Body size cu yd Date of manufacture last number of the year followed by the number of the day of...

Page 23: ...onmental Printed in U S A 15 DuraPack 5000 PRODUCT NOMENCLATURE The figure below shows the major components and their typical location on the unit See the following pages for brief descriptions of eac...

Page 24: ...tal Printed in U S A 16 DuraPack 5000 PRODUCT NOMENCLATURE CONTINUED The figure below shows the major components and their typical location on the unit See the following pages for brief descriptions o...

Page 25: ...packer ejector panel and or diverter panels can be operated Serious injury or death may occur if the packer ejector panel moves while a person is in the body DANGER When available use the side door fo...

Page 26: ...also be clear in the event of the loss of the container during the lifting operation Only containers that are in good condition should be used with a lifting device to prevent them from dislodging fro...

Page 27: ...he hopper unless the unit is in the Lock Out Tag Out mode When the unit is not in the Lock Out Tag Out mode and a person is in the hopper the packer ejector panel can be operated DEATH or SERIOUS INJU...

Page 28: ...oll bar DANGER The packer blade and slide assembly are dangerous They can cause serious injury or death if a person is inside the hopper Make sure no one is inside the hopper before you begin a packer...

Page 29: ...ding steps are on the street and curb sides of the tailgate You use the riding step and grab handles when it is necessary to ride on the rear of the unit for short distances while on route Make sure y...

Page 30: ...OFF and the alarm stops when the tailgate CLOSED DOWN Tailgate Left and Right Access Covers In normal operation the tailgate doors protect the operator from various exposed pinch points DANGER Always...

Page 31: ...ivers more hydraulic flow for raising the tailgate and extending the ejector panel while pushing refuse out of the body A third throttle advance switch is located on the curb side of the tailgate when...

Page 32: ...oad its contents into the hopper CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury collapsed position The fully retracted position of a cylinder DAN...

Page 33: ...lgate is fully CLOSED thereby locking the tailgate LOAD POSITION Applicable to Rear End Loaders RELs the packer panel is UP and the slide assembly is OUT This opens the hopper for loading lower LOWER...

Page 34: ...d compacts it into the body PACK POSITION Applicable to Rear End Loaders RELs the packer blade is DOWN and the slide assembly is IN The operator uses this position repeated as necessary to sweep refus...

Page 35: ...throttle advance to increase the RPMs of the engine which results in greater flow of hydraulic fluid for operation of the tailgate ejector and optional container lifting devices unit The Heil DuraPac...

Page 36: ...NOTES DuraPack 5000 28...

Page 37: ...Issued September 2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 29 DuraPack 5000 SECTION 2 SAFETY MESSAGES AND DECALS...

Page 38: ...nmental Printed in U S A 30 DuraPack 5000 PREVIEW Read this section to learn about General safety precautions and safety precautions for the safe operation and maintenance of the unit The safety preca...

Page 39: ...e and seriousness of risk that you could encounter if you do not follow the precautions The signal words and their definitions follow DANGER DANGER indicates a hazardous situation which if not avoided...

Page 40: ...t may result in injury or death to the operator or other people or damage to the unit MAKE SURE all individuals are clear of any moving parts mechanisms or components of the unit before you operate th...

Page 41: ...ts immediately stop and get the condition repaired or serviced USE PERSONAL PROTECTIVE EQUIPMENT ALWAYS WEAR the proper safety equipment such as hard hats safety shoes protective eye wear reflective c...

Page 42: ...S NOTICE Table 1 and 2 is in accordance with OSHA 29CFR 1910 333 Also refer to ANSI Standard B30 5 2004 5 3 4 5 If local rules and laws require more clearance you must follow them Table 1 Overhead Cle...

Page 43: ...AR when the tailgate is in motion and during the unloading cycle MAKE SURE no one stands under or crosses under a raised tailgate LOOK UP AND LIVE Make sure there is enough clearance between a raised...

Page 44: ...rt numbers can be found below and in the Parts Manual You can purchase replacement decals from your Heil Dealer or from the Heil Parts Central 800 528 5308 REFLECTIVE SAFETY MATERIALS See the Parts an...

Page 45: ...Issued September 2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 37 DuraPack 5000 DECAL PLACEMENT...

Page 46: ...Issued September 2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 38 DuraPack 5000 DECAL PLACEMENT CONTINUED...

Page 47: ...Issued September 2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 39 DuraPack 5000 DECAL PLACEMENT CONTINUED...

Page 48: ...Issued September 2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 40 DuraPack 5000 DECAL PLACEMENT CONTINUED...

Page 49: ...ator 1 12 212 1905 DECAL Caution Riding Step 2 13 212 1906 DECAL Slide Blade Tailgate Ejector 1 14 212 1911 DECAL Caution Stand Clear When Panel in Motion 2 15 212 1969 DECAL Blade 1 16 212 1821 DECAL...

Page 50: ...2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 42 DuraPack 5000 DECAL IMAGES Figure 6 Warning Control Lever Operation PN 212 1541 Figure 7 Danger Stand clear tailg...

Page 51: ...Heil Environmental Printed in U S A 43 DuraPack 5000 DECAL IMAGES CONTINUED Figure 8 Warning Lock out Tag out PN 212 1781 Figure 9 Warning Operations manual PN 212 1783 Figure 10 Danger Do not enter u...

Page 52: ...Heil Environmental Printed in U S A 44 DuraPack 5000 DECAL IMAGES CONTINUED Figure 12 Caution Riding Step Speed Limit PN 212 1905 Figure 13 Caution Stand clear panel PN 212 1911 Figure 14 Hydraulic O...

Page 53: ...Copyright 2017 Heil Environmental Printed in U S A 45 DuraPack 5000 DECAL IMAGES CONTINUED Figure 16 Warning Do not cross stand behind PN 212 2691 Figure 17 Danger Stay clear container PN 212 1899 Fig...

Page 54: ...ht 2017 Heil Environmental Printed in U S A 46 DuraPack 5000 DECAL IMAGES CONTINUED Figure 19 Caution Side access door only PN 212 1780 Figure 20 Warning Overall height PN 212 1909 Figure 21 Buzzer PN...

Page 55: ...17 Heil Environmental Printed in U S A 47 DuraPack 5000 DECAL IMAGES CONTINUED Figure 23 Safety Requirements ANSI PN 212 1841 Figure 24 Throttle Advance ANSI PN 212 1904 Figure 25 Tailgate Ejector Ope...

Page 56: ...t 2017 Heil Environmental Printed in U S A 48 DuraPack 5000 DECAL IMAGES CONTINUED Figure 27 Caution Riding Step ANSI PN 212 1902 Figure 28 Flag Made in USA PN 212 2689 Figure 29 Oil Level PN 212 2275...

Page 57: ...eil Environmental Printed in U S A 49 DuraPack 5000 DECAL IMAGES CONTINUED Figure 31 Winch Mechanism Controls PN 212 1839 Figure 32 Heil Replacement Parts PN 212 1915 Figure 33 Safety Instructions Bac...

Page 58: ...Issued September 2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 50 DuraPack 5000 DECAL IMAGES CONTINUED Figure 35 Caution Tailgate Prop Operation PN 212 2791...

Page 59: ...Issued September 2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 51 DuraPack 5000 DECAL IMAGES CONTINUED Figure 36 Lubrication Guide PN 212 1542...

Page 60: ...it NOTICE Replace any safety material with new safety material if the old safety material is lost destroyed painted over or cannot be seen When you replace a part that had safety material on it make s...

Page 61: ...use carnauba based wax over the decals Do not use a mechanical brush while washing the decals Pressure Washer Precautions Pressure washing can cause damage to decals It can cause the edges of the dec...

Page 62: ...sued September 2017 Safety Messages and Decals Copyright 2017 Heil Environmental Printed in U S A 54 DuraPack 5000 PRESSURE WASHER TECHNIQUE Figure 37 Recommended Technique Figure 38 Incorrect Techniq...

Page 63: ...the decals try the following WARNING Isopropyl alcohol is flammable and is harmful to eyes and skin Keep isopropyl alcohol away from heat or open sources of ignition Flush eyes and skin with water for...

Page 64: ...NOTES DuraPack 5000 56...

Page 65: ...Issued September 2017 Lock Out Tag Out Procedure Copyright 2017 Heil Environmental Printed in U S A 57 DuraPack 5000 SECTION 3 LOCK OUT TAG OUT PROCEDURE...

Page 66: ...re Copyright 2017 Heil Environmental Printed in U S A 58 DuraPack 5000 PREVIEW Read this section to learn about the proper Lock Out Tag Out procedures You MUST Lock Out Tag Out a unit BEFORE You enter...

Page 67: ...t move and they work properly 2 Chock all wheels 3 SET the tailgate props when you raise the tailgate for service maintenance or cleaning 4 If equipped SET the body props when you raise the body for s...

Page 68: ...NOTES DuraPack 5000 60...

Page 69: ...Issued September 2017 Controls Switches and Indicator Lights Copyright 2017 Heil Environmental Printed in U S A 61 DuraPack 5000 SECTION 4 FEATURES CONTROLS SWITCHES AND INDICATOR LIGHTS...

Page 70: ...OTICE The location and appearance of the controls may be different than those shown in this manual Make sure you know the location of the controls and the how you operate the controls on your unit bef...

Page 71: ...in various enclosures or locations depending on the truck chassis See the figure on the right side of this page The control panel has labels or markings that identify each standard function and its op...

Page 72: ...ce switches on the body MOVE the switch to the OFF position to disable the Throttle Advance switches on the body Standard Indicator Lights The following paragraphs describe the standard indicator ligh...

Page 73: ...e not located in the Control Panel Optional Indicator Lights The optional indicator light in the control panel is for the FILTER BYPASSED function See the figure below The filter monitor switch on the...

Page 74: ...near the hopper of all unnecessary people before you move the blade and upper panel and keep all parts of your body away from the blade A PACKER BLADE Lever This lever is on the curb side of the tail...

Page 75: ...Issued September 2017 Controls Switches and Indicator Lights Copyright 2017 Heil Environmental Printed in U S A 67 DuraPack 5000 STANDARD OUTSIDE CONTROLS CONTINUED Figure 43 Blade Control Lever...

Page 76: ...Issued September 2017 Controls Switches and Indicator Lights Copyright 2017 Heil Environmental Printed in U S A 68 DuraPack 5000 STANDARD OUTSIDE CONTROLS CONTINUED Figure 44 Upper Panel Control Lever...

Page 77: ...Issued September 2017 Controls Switches and Indicator Lights Copyright 2017 Heil Environmental Printed in U S A 69 DuraPack 5000 STANDARD OUTSIDE CONTROLS CONTINUED Figure 45 Normal Loading Cycle...

Page 78: ...CAUTION Stand clear when the ejector panel is in motion Keep side access door closed when ejector panel is in motion Failure to obey may result in minor or moderate injury NOTICE Do not use the ejecto...

Page 79: ...w Figure 46 Front Street Side Controls F BUZZER Switch Without any options this switch is located on curb side of the tailgate near the grab handle This switch may be located in different areas depend...

Page 80: ...yright 2017 Heil Environmental Printed in U S A 72 DuraPack 5000 STANDARD OUTSIDE CONTROLS CONTINUED G HOPPER LIGHT Switch Option If equipped use this switch to turn on the Hopper Light See the figure...

Page 81: ...re to the right You must secure the refuse bin with the latch bar before you lift the refuse bin with any of the optional container lift equipment except the arm mechanism and the cart tipper An addit...

Page 82: ...he refuse into the hopper and lower the bin to the ground 1 PUSH the lever to the LOWER position and HOLD it there to MOVE the cylinder OUT EXTEND 2 PULL the lever to the RAISE position and HOLD it th...

Page 83: ...sm BEFORE you RAISE or LOWER the refuse container 5 PULL PUSH the lever to RAISE the container over the hopper lip dump the refuse from the container and lower the container to the ground D ROLL BAR T...

Page 84: ...ng to PULL the lever tip the container thereby dumping the refuse in the hopper 3 MAKE SURE the container latch bar is over the cart tipper saddle BEFORE you RAISE the container 4 MAKE SURE the cart t...

Page 85: ...mechanism winch or roll bar Refer to the figure on the right 1 You ROTATE the latch assemblies UP which RELEASES the latch bars and they can ROTATE DOWN 2 You move the refuse container to the tailgat...

Page 86: ...NOTES DuraPack 5000 78...

Page 87: ...Issued September 2017 Body and Tailgate Props Copyright 2017 Heil Environmental Printed in U S A 79 DuraPack 5000 SECTION 5 BODY AND TAILGATE PROPS...

Page 88: ...Issued September 2017 Body and Tailgate Props Copyright 2017 Heil Environmental Printed in U S A 80 DuraPack 5000 PREVIEW Read this section to learn about Using the body props Using the tailgate props...

Page 89: ...ops DANGER A tailgate is dangerous while you raise or lower it A prop may fail and cause the tailgate to close suddenly which can result in serious injury or death if you become trapped between the ta...

Page 90: ...Issued September 2017 Body and Tailgate Props Copyright 2017 Heil Environmental Printed in U S A 82 DuraPack 5000...

Page 91: ...Issued September 2017 Daily Checklist Copyright 2017 Heil Environmental Printed in U S A 83 DuraPack 5000 SECTION 6 DAILY CHECKLIST...

Page 92: ...or before the tread is no longer visible Damaged tire Replace immediately BEFORE going on route Hydraulic pump leaks Determine the cause of the leak and repair immediately Damaged hydraulic pump Repai...

Page 93: ...ion Body structure has loose or missing hardware Tighten loose hardware Replace missing hardware Body structure has cracked weld joints Repair immediately Body mounting brackets have loose hardware da...

Page 94: ...to indicate repair service or adjustment is necessary Use an N to indicate vehicle not equipped Refer to Preventative Maintenance Chart and Lubrication Guide for additional information and requirement...

Page 95: ...A Check air pressure of tires Add air to any tire with air pressure lower than recommended before going on route Check wear of tire tread Replace tire worn below tire manufacturer s recommendation or...

Page 96: ...or damage and readability Inspect decals on body prop for damage and readability Check air pressure of tires Add air to any tire with air pressure lower than recommended before going on route Check we...

Page 97: ...ility Inspect tailgate seal does not have visible damage Inspect underride bumper for damage and loose components Inspect slide assembly Cylinders hoses and fittings for leaks Hoses for wear and damag...

Page 98: ...nd fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware Check air pressure of tires Add air to any tire with air pressure lower than recommended before g...

Page 99: ...SE CONNECTIONS OPERATION OF UNIT Skip this section if the unit will not be operated today Make sure the air tank drain valve is closed Turn battery disconnect to ON Apply parking brake Make sure the s...

Page 100: ...anged before starting the unit report this to your supervisor immediately DO NOT go on route until the unit is repaired if the filter was not changed Operate all optional equipment switches and make s...

Page 101: ...se the cable hook from it storage eye and hold the hook PUSH the control lever the winch spool should UNWIND the cable from the spool PULL the control lever the winch spool should WIND the cable on th...

Page 102: ...standard outside controls located at the front street side of body If the body has refuse do not operate the controls If the body does not have refuse PULL the tailgate lever and RAISE the tailgate s...

Page 103: ...ge and readability Make sure the following lights are OFF TAILGATE OPEN if it is ON make sure the tailgate is CLOSED and secured PUMP INDICATOR light is OFF if it is ON MOVE the PUMP ON switch to OFF...

Page 104: ...NOTES DuraPack 5000 96...

Page 105: ...Issued September 2017 Before Going on Route Copyright 2017 Heil Environmental Printed in U S A 97 DuraPack 5000 SECTION 7 BEFORE GOING ON ROUTE...

Page 106: ...Environmental Printed in U S A 98 DuraPack 5000 PREVIEW Read this section to learn proper procedures for Checking the unit each day Starting the unit in cold weather Setting the unit up for the route...

Page 107: ...must turn the battery disconnect switch to the ON position whenever you will use the unit 3 You must check the position of the battery disconnect switch as part of the daily inspection NOTICE Battery...

Page 108: ...s cold below 0 degrees F it is necessary to warm up the unit s hydraulic oil before you start your daily route operation or to check the oil level The hydraulic oil is sufficiently warmed when the tem...

Page 109: ...of controls 2 Put the unit back in the position described above and check the oil level again 3 Add oil if necessary See the Recommended Hydraulic Oil chart below Refer to the Service Manual for inst...

Page 110: ...Issued September 2017 Before Going on Route Copyright 2017 Heil Environmental Printed in U S A 102 DuraPack 5000 HYDRAULIC OIL TANK WITH SIGHT GAUGE Figure 54 Hydraulic Oil Tank with Sight Gauge...

Page 111: ...ols and MOVE the Upper Panel Blade through at least one cycle of the start sweep and pack positions DANGER A tailgate in motion is dangerous Serious injury or death may occur if a person is struck by...

Page 112: ...quipped with a winch or reeving mechanism the cable hook is secured in the eye on the tailgate The left and right hand access doors are both closed and secured For each door o The quick release pin is...

Page 113: ...September 2017 Before Going on Route Copyright 2017 Heil Environmental Printed in U S A 105 DuraPack 5000 CHECK THE TRAVELING OR IN TRANSIT POSITION CONTINUED Figure 56 In Transit Position Door Detail...

Page 114: ...NOTES DuraPack 5000 106...

Page 115: ...Issued September 2017 On Route Operation Procedures Copyright 2017 Heil Environmental Printed in U S A 107 DuraPack 5000 SECTION 8 ON ROUTE OPERATION PROCEDURES...

Page 116: ...ht 2017 Heil Environmental Printed in U S A 108 DuraPack 5000 PREVIEW Read this section to learn about Setting up the unit for a route Loading refuse Packing the load Packing on the move Washout syste...

Page 117: ...the front of the body If equipped the PTO is DISENGAGED The PUMP ON switch is OFF You properly ADJUST and CLEAN the mirrors All outside lights turn ON and OFF If equipped the side access door is CLOSE...

Page 118: ...rve the DANGER and WARNING notices DANGER Your body or clothing can become caught by the blade while it moves Serious injury or death may occur if a person is in or near the hopper when the blade and...

Page 119: ...me and RELEASE the levers The levers will self center at the end of the commanded position by way of valve internal hydraulic pressure See the figure below Figure 58 Loading Refuse b The upper panel w...

Page 120: ...s face vehicle when using riding step DANGER Do not ride on or in the hopper opening Use riding step and obey all safety messages 9 Each helper must PRESS the buzzer on their side of the tailgate and...

Page 121: ...r if a person is in or near the hopper when the blade and upper panel move Clear the area near the hopper of all unnecessary people before you move the blade and upper panel and keep all parts of your...

Page 122: ...e latch bar secures the container BEFORE you raise the container See Using a Latch Bar d PULL the control lever for the reeving mechanism until the reeving mechanism lifts the refuse container over th...

Page 123: ...A 115 DuraPack 5000 LOADING REFUSE WITH A REEVING MECHANISM CONTINUED h RELEASE the container s trunnion bar from the latch bar See Using a Latch Bar i MOVE the container to its pick up location Figu...

Page 124: ...de up down operations can push refuse out of the hopper or break objects Refuse broken by the blade can cause moderate or minor injury Stay clear of the packer panel during upper panel in out and blad...

Page 125: ...ompact the refuse into the body 4 Repeat Steps 1 and 3 as necessary to compact the refuse 5 Leave the blade against the refuse DANGER Do not use riding step when vehicle speed is more than 10 MPH or t...

Page 126: ...ody or clothing can become caught by the blade while it moves Serious injury or death may occur if a person is in or near the hopper when the blade and upper panel move Clear the area near the hopper...

Page 127: ...in good condition with retaining washers in place may not be secured with the latch bar and can suddenly move Death or serious injury can occur when a person is struck by a moving container that is no...

Page 128: ...se from the hopper and pack it into the body 3 Sweep the refuse from the hopper and pack it into the body a PULL the upper panel and blade levers at the same time and RELEASE the levers The levers wil...

Page 129: ...MPH or to travel more than 2 tenths 0 2 of a mile Do not use riding step when vehicle operates in reverse Always face vehicle when using riding step DANGER Do not ride on or in the hopper opening Use...

Page 130: ...osition by way of valve internal hydraulic pressure b The upper panel will move IN and the blade will move DOWN c The hopper is now ready to receive refuse CAUTION A refuse container that is not in go...

Page 131: ...PUSH the control lever for the arm mechanism until the refuse bin rests firmly on the ground RELEASE the Throttle Advance Switch if you pressed it during loading d RELEASE the container from the arm...

Page 132: ...anel in out and blade up down operations can push refuse out of the hopper or break objects Refuse broken by the blade can cause moderate or minor injury Stay clear of the packer panel during upper pa...

Page 133: ...ssary to compact the refuse 5 Leave the blade against the refuse DANGER Do not use riding step when vehicle speed is more than 10 MPH or to travel more than 2 tenths 0 2 of a mile Do not use riding st...

Page 134: ...DOWN c The hopper is now ready to receive refuse 2 Load the refuse from a container into the hopper See Figure 44 and Figure 45 a Set the refuse container in front of the roll bar until the container...

Page 135: ...s firmly on the ground and you can release the latch bar f RELEASE the container s trunnion bar from the latch bar See Using a Latch Bar g RELEASE the container from the roll bar mechanism h MOVE the...

Page 136: ...017 On Route Operation Procedures Copyright 2017 Heil Environmental Printed in U S A 128 DuraPack 5000 LOADING REFUSE WITH A ROLL BAR MECHANISM CONTINUED Figure 66 Roll Bar Setup Figure 67 Loading Ref...

Page 137: ...vehicle operates in reverse Always face vehicle when using riding step DANGER Do not use an arm mechanism or roll bar as a riding step Obey safety messages and use the riding step for when traveling o...

Page 138: ...blade and upper panel and keep all parts of your body away from the blade 1 Move the upper panel and blade into the START position See Figure 43 a PUSH the upper panel and blade levers at the same tim...

Page 139: ...othing can become caught by the blade while it moves Serious injury or death may occur if a person is in or near the hopper when the blade and upper panel move Clear the area near the hopper of all un...

Page 140: ...el and keep all parts of your body away from the blade CAUTION The upper panel in out and blade up down operations can push refuse out of the hopper or break objects Refuse broken by the blade can cau...

Page 141: ...atch bar is an assembly and its major components are two latch assemblies two latch bars two container guides and a bash bar Figure 58 shows the latch bar s components rotated down that is ready to ac...

Page 142: ...September 2017 On Route Operation Procedures Copyright 2017 Heil Environmental Printed in U S A 134 DuraPack 5000 USING A LATCH BAR CONTINUED Figure 72 Latch Bars Rotated Down Figure 73 Latch Bars Rot...

Page 143: ...nths 0 2 of a mile Do not use riding step when vehicle operates in reverse Always face vehicle when using riding step ACHIEVING PAYLOADS Read this section for advice and tips on how to pack the most e...

Page 144: ...re tight and secure the tailgate If equipped with a winch or reeving mechanism the cable hook is secured in the eye on the tailgate The left and right hand access doors are both closed and secured For...

Page 145: ...sued September 2017 Landfill Transfer Station Recycle Center Procedures Copyright 2017 Heil Environmental Printed in U S A 137 DuraPack 5000 SECTION 9 LANDFILL TRANSFER STATION RECYCLE CENTER PROCEDUR...

Page 146: ...r Procedures Copyright 2017 Heil Environmental Printed in U S A 138 DuraPack 5000 PREVIEW Read this section to learn about Setup conditions to dump the refuse Unloading the refuse Using the sump and o...

Page 147: ...hese Steps 1 Some suspensions allow more movement in the chassis than others Always stop the unit on the most stable hard dry and level surface you can find before you empty the refuse 2 Shift the tra...

Page 148: ...pen Figure 74 Raising the Tailgate CAUTION Do not drive the unit for an extended distance The unit may become unstable and you may cause damage to the tailgate cylinders B Ejecting Refuse 1 Extend the...

Page 149: ...you prop the tailgate or when the tailgate is propped is dangerous Serious injury or death may occur if any part of your body is between the tailgate and the body if the tailgate suddenly closes BEFOR...

Page 150: ...n is struck by a moving tailgate or becomes trapped between the tailgate and the body Clear the area near the tailgate of all unnecessary people before you lower the tailgate 1 PUSH the TAILGATE lever...

Page 151: ...lem to your supervisor for maintenance action G Remove Refuse from the Engine and Exhaust Areas IMPORTANT Inspect unit for refuse on or about the engine or exhaust components Remove all refuse to prev...

Page 152: ...NOTES DuraPack 5000 144...

Page 153: ...Issued September 2017 End of Day Procedures Copyright 2017 Heil Environmental Printed in U S A 145 DuraPack 5000 SECTION 11 END OF DAY PROCEDURES...

Page 154: ...nd of Day Procedures Copyright 2017 Heil Environmental Printed in U S A 146 DuraPack 5000 PREVIEW Read this section to learn about Parking the Unit Washout System Final Inspection Report to Employer S...

Page 155: ...e service brake The backup alarm should sound in the cab If the alarm does not sound in the cab report this to your employer supervisor immediately 5 Check the unit for fluid leaks from the hoses cyli...

Page 156: ...NOTES DuraPack 5000 148...

Page 157: ...Issued September 2017 Preventive Maintenance Chart Copyright 2017 Heil Environmental Printed in U S A 149 DuraPack 5000 SECTION 12 PREVENTIVE MAINTENANCE CHART...

Page 158: ...apters for leaks Check hoses for cracks crushes and cover blisters Repair or replace if necessary with genuine Heil parts Any replacement hose should be the same size and pressure rating as listed on...

Page 159: ...remove the pump s bolt flange about 2 inches from the PTO and apply grease to female pilot of PTO pump flange Failure to lubricate female pilot of PTO as given may cause damage to the pump shaft Grea...

Page 160: ...NOTES DuraPack 5000 152...

Page 161: ...Issued September 2017 Lubrication Guide Copyright 2017 Heil Environmental Printed in U S A 153 DuraPack 5000 SECTION 13 LUBRICATION GUIDE...

Page 162: ...rinted in U S A 154 DuraPack 5000 LUBRICATION GUIDE Clean fittings before applying grease and always pump enough grease into joint to remove the old grease Wipe off excess grease Lubricate moveable me...

Page 163: ...rs 5 Control Handles Linkage Weekly 40 Hours A Upper Bellcranks 2 B Kick Out Lever 1 C Lower Yoke Assembly 2 D Control Handle Pivots 2 6 Packer Panel Pivot Bottle Pin to Upper Panel 4 Weekly 40 Hours...

Page 164: ...NOTES DuraPack 5000 156...

Page 165: ...Issued September 2017 Compressed Natural Gas CNG Option Copyright 2017 Heil Environmental Printed in U S A 157 DuraPack 5000 SECTION 14 COMPRESSED NATURAL GAS CNG OPTION...

Page 166: ...NG unit Read understand and follow the instructions within this document before operating servicing or adjusting referenced equipment Anyone using or maintaining this equipment must be familiar with t...

Page 167: ...ations throughout this manual Please read and follow instructions carefully For supplemental information refer to the following codes United States NFPA 52 State and Local Regulations Canada CAN CGA B...

Page 168: ...ompressed natural gas fuel system has been purged with inert gas WARNING Avoid open flames and sparks near a compressed natural gas vehicle WARNING Do not smoke cigarettes cigars or use any other lit...

Page 169: ...lled fuel shut off Pressure reduction from storage tanks to engine supply Fuel system filtration Liquid removal from fuel system B Fuel Module Components 1 High Pressure Gauge The high pressure gauge...

Page 170: ...te the handle clockwise so arrow turns down and points to the OFF position to prohibit fuel flow from the tanks to the vehicle s engine Rotate the handle counterclockwise so arrow points to the ON pos...

Page 171: ...ated inside the side maintenance access door within the filter bowl This filter collects both solid and liquid contaminants It requires periodic maintenance as outlined in CNG Fuel Module Maintenance...

Page 172: ...move the vehicle outside and away from any ignition sources 4 Do not use road flares 5 Do not smoke or allow anyone else to smoke near the vehicle 6 Turn the ignition switch off set the parking brake...

Page 173: ...Close each Tank Valve 4 Call Technical Services at 866 310 4345 for further assistance Emergency Venting Defueling Procedure If an emergency arises in which the fuel must be purged immediately an emer...

Page 174: ...000 CNG FRONT OF BODY TOP OF BODY DECAL PLACEMENT In addition to the decal shown below there may be other decals placed on the fuel management module FMM tank compartments or elsewhere on the CNG syst...

Page 175: ...ck pressure for the high pressure solenoid valve to function properly 5 Start the engine 6 If this is the first start of the day let the vehicle idle for five minutes This will allow coolant to warm t...

Page 176: ...up the two arrows facing each other Complete the connection by pushing the fueling hose fully onto the receptacle b Once the hose fits completely onto the fill receptacle you will hear a click and th...

Page 177: ...1 Type 1 Continued Figure 82 Type 1 Fueling Hoses 2 Type 2 This fueling hose operates in the following manner a Locate fill receptacle and remove dust cap b Slide fueling hose nozzle onto the fueling...

Page 178: ...is the most environmentally responsible method Atmospheric venting of CNG might be illegal and against local environmental regulations for your area Check local laws and regulations before venting CNG...

Page 179: ...mpleted To completely deplete the CNG fuel from a vehicle the defueling hose can be connected to a CNG fuel recovery system instead of a second vehicle B CNG Fuel Module Defueling Operating Modes When...

Page 180: ...e are three methods by which to defuel a CNG vehicle using a Defueling Panel with a Defueling Receptacle If your unit has the System option the ignition must be left ON while defueling in order for al...

Page 181: ...ding the release of methane into the atmosphere b If atmospheric venting is acceptable in your area then a vent stack apparatus that meets the requirements established in either the Uniform Building C...

Page 182: ...le unless the compressed natural gas fuel system has been purged with inert gas NOTICE Avoid exposing CNG system parts to molten metal from weld torch cutting or grinding splatter The CNG system and o...

Page 183: ...essure may cause serious injury WARNING Never weld on any part of a compressed natural gas vehicle unless the compressed natural gas fuel system has been purged with inert gas WARNING Make sure the un...

Page 184: ...r service should be safety The primary preparation involves relieving the pressure within the system BEFORE performing any maintenance procedures Follow the steps as outlined to ensure that no pressur...

Page 185: ...al Gas CNG Option Copyright 2017 Heil Environmental Printed in U S A 177 DuraPack 5000 FUEL MANAGEMENT MODULE FMM REFERENCE DRAWING Component drawing for Heil 151 4764 Fuel Management Module is shown...

Page 186: ...CNG fuel system inspector NOTICE Inspections must be performed by qualified inspectors using guidelines from the fuel cylinder manufacturer in addition to the guidelines listed here 1 Based on cylind...

Page 187: ...Summary of Features Display screen inside the cab which gives live pressure monitoring for each tank and system Visual warning in form of messages and color on the screen along with audible alarm when...

Page 188: ...e live pressures of each tank and of the system When a pressure transducer sensor fails or becomes unplugged Diagnostic Display along with an audible alarm Whenever there is a single sensor issue the...

Page 189: ...is supplied to them Leak Detection Solenoid Lock The system is capable of detecting a leak in the system or leak in any tank when the ignition is initially OFF and the leak starts For safety purposes...

Page 190: ...sible leak detection notifications Other leak detection notifications exist and are not shown here WARNING You must follow all safety emergency procedures of your company in the event of a CNG leak At...

Page 191: ...to alarm summary screen to get more details as seen in the figure to the bottom right Alarm Summary Screen can be reached by pressing the right arrow on the display twice The figures on this page show...

Page 192: ...ng from FMM to tanks on high pressure side 3 Go inside the cab and on display screen hold ok button on screen until it prompts you to enter maintenance code 4 Enter the maintenance bypass code and you...

Page 193: ...Low Fuel Warning alert message along with an audible alert Figure 100 Display Screenshot Low Fuel Warning CNG Tank Option Configuration The system is designed for different tank configurations and is...

Page 194: ...atus of the Ignition Power ON or OFF and the system voltage the software revisions of the Cortex Display and Cortex Controller programs Figure 102 Display Screenshot System Inputs System Outputs The d...

Page 195: ...t all Tank Solenoids Valves have failed to open due to the loss of Ignition Power which is required to open the Tank Solenoids Valves Figure 104 Display Screenshot Ignition Power OFF System Over Volta...

Page 196: ...Defueling Follow the instructions below and then use one of the methods described in CNG Fuel Module Defueling Methods Ignition will have to be left ON to defuel all tanks with functioning solenoids 1...

Page 197: ...143 clean and inspect the tailgate 141 CNG front of body decal placement 166 CNG fuel cylinder and system inspection 178 CNG system inspection preventive care schedule 176 maintenenance 175 176 prepa...

Page 198: ...eak detection solenoid lock 181 low fuel level detection 185 maintenance bypass 184 pressure transducer sensors 180 solenoid failure detection 181 183 solenoid system function 181 system inputs 186 sy...

Page 199: ...57 59 lower LOWER 24 lowering the tailgate 142 lubrication guide 154 155 M may 24 must 24 N notice 24 31 O off OFF 24 on ON 24 operator 24 optional container lift controls 73 optional indicator lights...

Page 200: ...auge 102 slide upper panel assembly 17 slide blade controls 17 standard indicator lights 64 standard outside controls 66 67 68 69 70 71 72 standard toggle switches 64 starting vehicle 167 streetside v...

Page 201: ...the tailgate 139 upper panel 24 upper panel control lever 68 69 upper panel lever 66 use of curb side drive 109 use personal protective equipment 33 using a latch bar 133 134 W warming up the hydraul...

Page 202: ...NOTES DuraPack 5000 194...

Page 203: ...ustomer Service Department within sixty 60 days of the equipment s In Service date Wear items are excluded from warranty coverage All OEM service parts sold by Heil have a six 6 month warranty from th...

Page 204: ...w heil com Customer Care 866 ASK HEIL 866 275 4345 Heil Environmental 4301 Gault Avenue North Fort Payne AL 35967 9984 Parts Central 800 528 5308 Technical Service 866 310 4345 TechSupport DoverESG co...

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