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Heatilator ECO-ADV-PS35 Owner'S Manual Installation And Operation Download Page 42

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Heatilator • ECO-ADV-PS35/50 • 7058-142D • July 21, 2010

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Symptoms

Possible Cause

Corrective Action

Convection blower fails to 

start.

#1 snap disc defective.

Blower not plugged in.

Blower is defective or object jammed in 

impeller.

Control box is defective.

Replace snap disc.

Check that blower is plugged into wire har-

ness.

Replace blower.

Replace control box.

Exhaust blower fails to 

start or does not shut off.

Blower not plugged in.

Intermittent electrical connection.
Obstruction in blower.

Blower is defective.

Control box is defective.

Check that blower is plugged into wire har-

ness.

Verify fit of plug to outlet

Clean exhaust system.

Replace blower.

Replace control box.

Large, lazy flame, orange 

color.  Black ash on glass.

Dirty appliance.

Poor fuel quality, high ash content.

Excessive amount of fuel.

Clean unit, including firepot and venting 

system.  Clean exhaust path.  Change fuel 

brand to premium.

Reduce feed rate using feed rate adjustment 

control rod located inside hopper.

Nuisance shutdowns.

Low flame.

Sawdust buildup in hopper.

Feed motor is reversing.

Feed motor is weak
Feed bearing adjustment

Defective thermocouple.

Defective control box.

Firepot more than 1/2 full.

Increase feed by opening feed rate adjust

-

ment control rod located inside hopper.

Clean hopper, see 

page 14.

Check for good connections between feed 

motor and wire harness.
Test feed motor torque.

Adjust feed bearing

Replace thermocouple.

Replace control box.

See 

page 16

 for detailed instructions for 

“High Ash Fuel Content Management”

Reduce feed rate

Appliance calls for heat.

Call light illuminates.

Exhaust blower starts.

No feed or igniter.

Thermocouple is defective or not properly 

plugged in.

Defective control box

Check connections on thermocouple or 

replace if defective.

A flashing yellow light on the control box 

indicates a problem with the thermocouple.

Replace control box.

Troubleshooting

Summary of Contents for ECO-ADV-PS35

Page 1: ...fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away HOT SURFACES Glass and other surfaces are hot during operation AND cool down Owner s Manual Installation and Operation Models ECO ADV PS35 ECO ADV PS50 Pellet Burning Stove Heatilator ECO ADV PS35...

Page 2: ...GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L ESPACE DÉSIGNÉ DE L INSTALLATION LE CONTACT PEUT CAUSER DES BRÛLURES À LAPEAU VOIR L ÉTIQUETTE ET LES INSTRUCTIONS PRÉVENTION DES FEUX DE MAISON Installez et utilisez en accord avec les instructions d installation et d opération du fabricant Contactez le bureau de la construction ou le bureau des incendies au sujet des restrictions et des inspections d...

Page 3: ...2 15 D High Ash Fuel Content Maintenance 16 E Frequently Asked Questions 17 Section 4 Replacement Parts A Convection Blower 18 B Exhaust Blower 19 C Snap Disc 1 2 3t Replacement 20 D Igniter Replacement 21 E Baffle Removal Replace 21 F Glass Assembly 22 Installer s Guide Section 5 Getting Started A Design Installation Location Considerations 23 B Draft 23 C Negative Pressure 23 24 Section 5 Gettin...

Page 4: ...ase that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture After installation if cov ered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period HHT will at its option repair or replace the covered components HHT at its own discretion may fully discharge all of its obligations unde...

Page 5: ...ghtly sealed constructions insufficient make up air supply or handling devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operating instructions 7 installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT 8 modification of the appliance not expressly a...

Page 6: ...s approved for mobile home installa tions when not installed in a sleeping room and when an outside combustion air inlet is provided The structural integrity of the mobile home floor ceil ing and walls must be maintained The appliance must be properly grounded to the frame of the mobile home with 8 copper ground wire and use only listed double wall connector pipe Outside Air Kit part 811 0872 or O...

Page 7: ...e Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away HOT SURFACES Glass and other surfaces are hot during operation AND cool down NOTICE If you expect that children may come into contact with this appliance we recom mend a barrier such as a decorative scree...

Page 8: ...s than others Moisture Always burn dry fuel Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance robbing heat from your home Damp pellet fuel can clog the feed system Size Pellets are either 1 4 inch or 5 16 inch 6 8mm in diameter Length should be no more that 1 1 2 inches 38mm Pellet lengths can vary from lot to lot from the same manufacturer Due to len...

Page 9: ...or which it is set If the appliance is set at one of the lower settings it will run quieter but take longer to heat up an area than if it were set at a higher burn rate Regardless of the burn rate when the area is warm enough to satisfy the thermostat the appliance will shut off Figure 9 1 WARNING Fire Hazard Keep combustible materials gasoline and other flammable vapors and liquids clear of appli...

Page 10: ...approximately 1 4 full at this time Set the thermostat to its lowest setting and plug the power cord into nearby outlet 2 The exhaust blower will stay on for approximately 18 minutes even though the thermostat is not calling for heat This is normal 3 Locate the heat output control switch mounted on the back of the appliance in the upper left corner Figure 9 1 on page 9 Turn it to the high setting ...

Page 11: ...ns on page 10 for Starting Your First Fire WARNING Fire Risk Do NOT operate appliance With appliance door open Firepot floor open Do NOT store fuel Closer than required clearances to com bustibles to appliance Within space required for loading or ash removal Figure 11 1 WARNING RISK OF FIRE Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance Do NOT store f...

Page 12: ... from Firebox Every 5 bags of fuel or more frequently depending on ash build up OR X Blower Exhaust More frequently depending on the fuel type OR X Blower Convection Every 25 bags or more fre quently depending on operat ing environment OR X Door Handle Gasket Inspection Prior to heating season OR X Exhaust Path Drop Tube and Behind Baffles Every 25 bags or more fre quently depending on ash build u...

Page 13: ...rs while in the open position Larger clinkers may have to be removed from the top of the firepot d To close the firepot floor slightly raise the cleaning rod and then push it back into place If you have closed the cleaning rod properly pushed all the way in you will not see any of the light color painted area Figure 13 2 e Always have the ash drawer in place before pulling the firepot cleaning rod...

Page 14: ...Technician Homeowner Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases At start up if there is incomplete combustion or if there is a shutdown or incorrect operation of the appliance it will lead to...

Page 15: ...e is allowed to cool has been unplugged and the exhaust blower is off b Remove all ash from the firebox and vacuum thorough ly c Paint all exposed steel including cast iron Purchase paint from your local dealer Must use a high temperature paint made specifi cially for heating appliances Clean Out Cover 13 Cleaning the Top Vent Adapter Frequency Yearly or more frequently depending on ash build up B...

Page 16: ...akes the appliance susceptible to overfilling the firepot with pellets which may result in smoking sooting and possible hopper fires Figure 16 1 shows an example where the firepot overfills pellets back up into the feed tube and ash has accumulated in the firebox An inefficient and non economical method of burning of fuel caused by poor quality pellet fuel is shown in Figure 16 2 The correct flame...

Page 17: ... ash See solution 4 The lower burn settings will produce more ash the higher burn settings produce less The more it burns on low the more frequent cleaning of the glass is required 4 Fire has tall flames with black tails and is lazy 4 The feed rate needs to be reduced or the firepot exhaust blower exhaust path or baffles needs cleaning 5 Smokey start up or puffs of smoke from the airwash 5 Either ...

Page 18: ... black and 1 white wire coming from the blower 7 Remove the wing bolt and move the blower and hold down bracket toward the back of the appliance to release the locating tab Figure 18 3 Rotate and pull the blower out from under the convection plenum Slide the blower out of the appliance Dis connenct the wires from the spade connectors at this time Figure 18 4 8 Re install in reverse order Be certai...

Page 19: ...s a removable plate on the exhaust blower Depending on the model use a 1 4 inch socket or 1 4 inch standard or 2 Phillips Head screw driver to loosen the 6 screws in the keyhole shaped holes and rotate the plate On model ECO ADV PS35 it is only necessary to loosen the screws however on model ECO ADV PS50 you will have to remove the screws Figure 19 1 5 Remove the exhaust blower and gasket 6 Check ...

Page 20: ...place and lift off You do not need to remove them 3 Snap disc 2 is located on the convection plenum in the center of the appliance above the convection blower Figure 20 1 4 It has a black wire and an orange wire attached to it with 1 4 inch female spade terminals 5 Disconnect the two wires from the snap disc Using a 2 Philips screwdriver remove the two screws securing the snap disc to the applianc...

Page 21: ... Igniter Chamber Thermocouple Thermocouple Cover Thumb Screw Firepot Cleaning Rod Igniter Wires MUST BE ROUTED Through Wire Retainer Hook Figure 21 1 E Baffle Removal Replace 1 Shut down the appliance by turning down the thermostat and let the appliance completely cool down 2 Remove the center baffle first by using the handle at the top of the baffle and pull up and then towards you The hooks on t...

Page 22: ...shatter and cause injury WARNING Figure 22 1 1 Open the door from the appliance by lifting door off of hinge pins and lay on a flat surface face down 2 Using a Phillips Head screw driver remove the 4 brackets and set aside Figure 22 1 3 Remove old glass and replace with the new glass 4 Re install the brackets using the same screws Glass Assembly 1 2 3 4 Remove the 4 brackets outlined in the diagra...

Page 23: ...W C The appliance should be running on high for at least 15 minutes for the test With the stove running on high you should have a negative pressure equal to or greater than the number given in the chart Figure 23 1 If you have a lower reading than you find on the chart your stove does not have adequate draft to burn the fuel properly C Negative Pressure Warning Risk of Asphyxiation Negative pressu...

Page 24: ...roof lines and other obstructions Minimize the use of chimney offsets Consider the appliance location relative to floor and ceiling and attic joists Take into consideration the termination requirements on Page 30 To minimize the effects of negative air pressure Install the outside air kit with the intake facing prevailing winds during the heating season Ensure adequate outdoor air for all combusti...

Page 25: ...se of any component part not approved by Hearth Home Technologies Operating appliance without fully assembling all components Operating appliance without legs attached if supplied with unit Do NOT Overfire Or any such action that may cause a fire hazard WARNING Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Fire Risk 1 Place the a...

Page 26: ...26 3 Side View Figure 26 4 Side View with Top Vent Adapter 22 1 4 in 565mm 2 3 8 in 60mm 8 3 4 in 223mm 22 15 16 in 583mm 24 13 16 in 630mm 31 3 4 in 806mm 20 1 4 in 514mm 28 in 711mm 9 11 16 in 247mm 20 3 4 in 527mm Dimensions and Clearances 6 MODEL ECO ADV PS35 4 3 8 in 111mm 3 1 8 in 79mm 30 7 8 in 784mm 28 3 4 in 730mm C L ...

Page 27: ...Front View Figure 27 1 Top View Figure 27 3 Side View Figure 27 4 Side View with Top Vent Adapter 2 3 8 in 60mm 9 3 4 in 248mm 24 1 4 in 616mm 26 7 16 in 672mm 28 5 16 in 719mm 35 3 4 in 908mm 32 in 813mm 20 1 4 in 514mm 10 11 16 in 272mm 22 3 4 in 578mm 4 3 8 in 111mm 3 1 8 in 79mm 31 7 8 in 810mm 29 3 4 in 756mm C L ...

Page 28: ...OR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference C C D E F G G A B Installations with 3 to 6 inch Offset Adapter Vertical Installation Inches Millimeters D Back Wall to Adapter 3 76 E Side Wall to Top 14 356 F Back Wall to Appliance 10 3 4 274 Corner Installation Inches Millimeters G Walls to Appliance 2 51 Insta...

Page 29: ...ecommended with horizontal venting or under the top vent adapter with vertical installation Must extend 2 inches 51mm beyond each side of pipe shaded area C Hearth Pad Requirements UL and ULC Use a non combustible floor protector extending beneath appliance and to the front sides and rear as indicated Measure front distance M from the surface of the glass door Hearth Pad Requirements Inches K Side...

Page 30: ...ted directly through a wall This will create a natural draft which will help prevent the possibility of smoke or odor venting into the home during a power outage It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures The safest and preferred venting method is to extend the vent vertically through the roof 2 Distance from doors and opening wind...

Page 31: ... be cleaned more often Try to keep them as short as possible ONE 90º ELBOW Total Horizontal Minimum Vertical Vent Diameter 4 0 3 5 5 3 6 6 3 7 7 3 8 8 4 9 9 4 10 10 4 11 11 4 12 12 4 13 13 4 14 14 4 15 15 4 16 16 4 17 17 4 18 18 4 19 19 4 TWO 90º ELBOWS Total Minimum Vent Horizontal Vertical Diameter 2 5 3 3 6 3 4 7 3 5 8 3 6 9 3 7 10 4 8 11 4 9 12 4 10 13 4 11 14 4 12 15 4 13 16 4 14 17 4 15 18 4...

Page 32: ... to individual design preference A Alcove Figure 32 1 All minimums listed are to a combustible surface Model PS35 Minimum Maximum Inches Millimeters Inches Millimeters A Height 51 3 4 1314 n a n a B Width 50 1 4 1276 n a n a C Depth n a n a 48 1219 D Side Wall 14 356 n a n a E Top 21 533 n a n a F Mantel Depth n a n a 36 914 A C B D Mantel E F Model PS50 Minimum Maximum Inches Millimeters Inches M...

Page 33: ...let pipe Follow pipe manufactures listed air clearances to combustibles and installation instructions for all reduced air clearances installations d Vertical into Existing Class A Chimney c Through The Wall Vertical External Firestop Flashing Rain Cap 6 in 152mm Minimum Non combustible Hearth Pad 3 in 76mm Minimum Cleanout Cover 12 in 305mm Minimum Ceiling Support 6 in 152mm Flue Connector 6 in 15...

Page 34: ...nce with Firestop 6 in 152mm Minimum Fireclay Flue Liner with Airspace Concrete Cap E Masonry Non combustible Hearth Pad Airtight Clean Out Door Clean Out cover Sheathing 3 in 76mm Minimum 1 in 25mm Clearance Flashing Fireclay flue Liner with Airspace Concrete Cap 1 in 25mm Clearance with Firestop 6 in 152mm Minimum Improper installation adjustment alteration service or maintenance can cause injur...

Page 35: ...inimum clearance for the termination cap is 6 inches 152mm there is the pos sibly of soot build up around the termination area If this occurs we suggest to move the termination further away from the house to prevent it Straight Out 6 in 152mm Minimum Non combustible Hearth Pad Wall Thimble Horizontal Termination Cap 2 in 51mm Minimum 6 in 152mm Minimum From Glass 45 Degree Wall Thimble Illustratio...

Page 36: ... on pages 28 29 for listings to combustibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure 7 Follow the chimney manufacturer s instructions when installing the vent system for use in a mobile home 8 Installation shall be in accordance with the Manufactur ers Ho...

Page 37: ...ll and a 4 to 4 1 2 inch opening on outside of house 2 Use wire tie or hose clamp depending on the Outside Air Kit to secure flex pipe to collar assembly 3 Slide trim ring over flex pipe and run pipe through wall 4 Attach flex pipe to outside termination cap with second wire tie or hose clamp 5 Secure termination cap to outside surface 6 Secure trim ring to interior wall Parts Included in 2 inch K...

Page 38: ...rews Figure 38 1 6 Install the vent pipe into the top vent adapter be sure to silicone all joints 7 To clean the top vent adapter open the clean out cover Figure 38 2 B Top Vent Adapter Installation Silicone Rear Exhaust Outlet 3 to 6 inch Offset Adapter 3 to 3 inch Offset Adapter Use Hole on Each Side as Drilling Guide Drill holes in back of stove and secure with 4 screws 2 on each side Clean Out...

Page 39: ...mostat should be mounted on an inside wall and not in direct line with the appliance convection air NOTE If the thermostat is located too close to the appliance you may need to set the temperature setting slightly higher to maintain the desired tem perature in your home 3 There is a 4 screw terminal block located on the back lower left corner of the stove directly above the power cord inlet The ce...

Page 40: ...vacuum switch fitting on back of auger tube for blockage Replace control box Call light on No fire Partially burned fuel in firepot Firepot is dirty missed ignition Vent system plugged Igniter chamber blocked Clean firepot Make sure there is no clinker in the firepot Close firepot bottom plate Clinkers may have to be broken up with firepot clean out tool or other means Check flue vent for obstruct...

Page 41: ...winds blowing into the vent ing system can pressurize the firebox causing loss of vacuum Replace vacuum switch Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Remove feed assembly check for obstruction Check that set screw is tight on feed spring shaft at end of feed motor Check connections on feed motor r...

Page 42: ...ing system Clean exhaust path Change fuel brand to premium Reduce feed rate using feed rate adjustment control rod located inside hopper Nuisance shutdowns Low flame Sawdust buildup in hopper Feed motor is reversing Feed motor is weak Feed bearing adjustment Defective thermocouple Defective control box Firepot more than 1 2 full Increase feed by opening feed rate adjust ment control rod located in...

Page 43: ...g the location of a component it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blower is mounted at the bottom rear of the appliance There are 2 impellers one on each side of the motor The convection blower pushes heated air through the heat exchange system into the room 3 Exhaust Blower The exhaust blower is mounted on the right side of the appliance The exha...

Page 44: ...ce and has a reset button There are 2 wires connected to it orange and black To access it remove the right side panel If the fire tries to burn back into the feed system or push exhaust up the feed tube this snap disc will shut the entire system off This disc must be manually reset 19 Vacuum Switch The vacuum switch is located on the lower right side of the appliance behind right side panel This s...

Page 45: ...5 1 Figure 45 3 Control Box Junction Box Red Call Light Fuse Convection Blower LOCATED BEHIND LEFT SIDE PANELS Feed Motor Vacuum Switch Combustion Blower LOCATED BEHIND RIGHT SIDE PANELS Back of Appliance Power Outlet Terminal Block Center 2 Screws for Thermostat Wires Heat Output Switch Reset Button ...

Page 46: ...Drawing Figure 46 1 Service Parts 07 10 Part number list on following page Free Standing Pellet Stove Beginning Manufacturing Date Apr 2010 Ending Manufacturing Date Active 1 2 4 5 6 7 3 8 9 10 14 15 16 12 13 11 17 18 19 20 21 23 25 24 26 29 30 28 27 22 ECO ADV PS35 ...

Page 47: ...Half Clip 7000 321 6 3 Thermocouple 812 4470 Y 7 Firepot Assembly SRV7034 072 Gasket Firepot 7034 190 Y 8 Firepot Bottom 7034 153 Y 9 Rail Auto Clean SRV7034 152 Y 10 Spring Pkg of 4 7000 513 4 Y 11 Hitch Pin Clip 3 32 Pkg of 10 7000 374 10 Y 12 Pull Rod SRV7058 141 13 Heating Element Assembly 18 Loop Igniter Pkg of 1 SRV7000 462 Y Pkg of 10 SRV7000 462 10 Y 14 Ash Pan Assembly SRV7058 013 Heatila...

Page 48: ...SRV230 1220 Y Snap Disc Manual Reset Left SRV230 1290 Y 25 Feed Assembly SRV7058 007 Feed Bearing SRV7000 598 Feed Motor 812 4421 Y Feed Spring Assembly Only SRV7001 046 Y 26 Snap Disc 230 1960 Y 27 Side Curtain Right SRV7058 124 28 Vacuum Switch SRV7000 531 Y 29 Hopper Switch SRV7000 612 Y 30 Bumper Rubber Pkg of 12 SRV224 0340 12 Fuse 7 Amp Junction Box Pkg of 1 812 0380 Y Pkg of 10 812 0380 10 ...

Page 49: ...Air Collar Assembly 7001 045 Trim Plate Outside Air Kit 412 7100 Smart Batt Il 841 0970 Smart Stat Il 841 0960 Thermostat Mechanical 812 3760 Thermostat Programmable 811 0520 Top Vent Adapter TPVNT 5 Vent Adapter 3 4 811 0720 Vent Adapter 90 Cleanout 811 0610 Fastener Packs AVK Rivnut Repair Kit 1 4 20 3 8 16 Rivnut Tools RIVNUT REPAIR Y Bolt Hex Head Pkg of 10 25221A 10 Y Guide Pin Sleeve Pkg of ...

Page 50: ... E Exploded Drawing Service Parts 07 10 Part number list on following page ECO ADV PS50 Free Standing Pellet Stove Beginning Manufacturing Date Apr 2010 Ending Manufacturing Date Active 1 2 4 5 6 7 3 8 9 10 14 15 16 12 13 11 17 18 19 20 21 23 25 24 26 29 30 28 27 22 ...

Page 51: ... X 84 832 1680 Y 6 Thermopcouple Assembly 6 1 Thermocouple Protection Tube SRV7034 186 Y 6 2 Half Clip 7000 321 6 3 Thermocouple 812 4470 Y 7 Firepot Assembly SRV7034 072 Gasket Firepot 7034 190 Y 8 Firepot Bottom 7034 153 Y 9 Rail Auto Clean SRV7034 152 Y 10 Spring Pkg of 4 7000 513 4 Y 11 Hitch Pin Clip 3 32 Pkg of 10 7000 374 10 Y 12 Pull Rod SRV7058 141 13 Heating Element Assembly 18 Loop Igni...

Page 52: ... 110 20 Right SRV230 1220 Y Snap Disc Manual Reset Left SRV230 1290 Y 25 Feed Assembly SRV7058 007 Feed Bearing SRV7000 598 Feed Motor 812 4421 Y Feed Spring Assembly Only SRV7001 046 Y 26 Snap Disc 230 1960 Y 27 Side Curtain Right SRV7059 124 28 Vacuum Switch SRV7000 531 Y 29 Hopper Switch SRV7000 612 30 Bumper Rubber Pkg of 12 SRV224 0340 12 Fuse 7 Amp Junction Box Pkg of 1 812 0380 Y Pkg of 10 ...

Page 53: ... 044 Outside Air Collar Assembly 7001 045 Trim Plate Outside Air Kit 412 7100 Smart Batt Il 841 0970 Smart Stat Il 841 0960 Thermostat Mechanical 812 3760 Thermostat Programmable 811 0520 Top Vent Adapter TPVNT 5 Vent Adapter 3 4 811 0720 Vent Adapter 90 Cleanout 811 0610 Fastener Packs AVK Rivnut Repair Kit 1 4 20 3 8 16 Rivnut Tools RIVNUT REPAIR Y Bolt Hex Head Pkg of 10 25221A 10 Y Guide Pin S...

Page 54: ...54 Heatilator ECO ADV PS35 50 7058 142D July 21 2010 Date of Service Performed By Description of Service G Service And Maintenance Log ...

Page 55: ...R R 55 Heatilator ECO ADV PS35 50 7058 142D July 21 2010 H Homeowner s Notes ...

Page 56: ...fe installa tion and operation DO NOT DISCARD Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer phone Notes We recommend that you record the following pertinent information for your ECO CHOICE PELLET STOVE Heatilator ECO ADV PS35 50 7058 142D July 21 2010 Please contact your Heatilator dealer with any questions or concerns For the number of your nearest ...

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