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Heat & Glo • Bravo • 704-902 Rev. J • 10/10

A. Typical Appliance System

NOTICE:

Illustrations and photos re

ﬂ

ect typical installations and are for design purposes only. Illustrations/diagrams are not

drawn to scale. Actual product may vary from pictures in manual

Figure 4.1 Typical System

CEILING FIRESTOP

ON FLOOR OF ATTIC

(SECTION 8.C)

VERTICAL TERMINATION CAP

(SECTION 10.G)

VENT PIPE PENETRATES ROOF

PREFERABLY WITHOUT AFFECTING

ROOF RAFTERS (SECTION 8.C)

FRAMING HEADED OFF

IN CEILING JOISTS

(SECTION 8.C)

GAS LINE

(SECTION 11)

MANTEL AND

MANTEL LEG

(SECTION 5.D)

CLEAR SPACE (SECTION 2.C)

VENT PIPE (SECTIONS 7 and 8)

WALL SWITCH

(SECTION 12.C)

STORM COLLAR

(SECTION 10.F)

NON-COMBUSTIBLE ROOF FLASHING

MAINTAINS MINIMUM CLEARANCE

AROUND PIPE (SECTION 10.E)

FRAMING/HEADER

(SECTION 5.C)

ATTIC INSULATION SHIELD (NOT

SHOWN) MUST BE USED HERE

TO KEEP INSULATION AWAY

FROM VENT PIPE IF ATTIC IS

INSULATED (SECTION 8.D)

Note:

Dual venting configurations

ARE NOT

allowed. Appliance

MUST

be vented

EITHER

vertically

horizontally.

Getting Started

Installer Guide

Summary of Contents for Bravo

Page 1: ...te Installation and service of this appliance should be performed by qualiﬁed personnel Hearth Home Technologies suggests NFI certiﬁed or factory trained professionals or technicians supervised by an NFI certiﬁed professional Leave this manual with party responsible for use and operation DO NOT DISCARD WARNING Important operating and maintenance instructions included Read understand and follow the...

Page 2: ...ce Not Not for for use use with with solid solid fuel fuel Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide solide This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA or or CAN CGA CAN C...

Page 3: ...arted A Typical Appliance System 16 B Design and Installation Considerations 17 C Tools and Supplies Needed 17 D Inspect Appliance and Components 17 5 Framing and Clearances A Selecting Appliance Location 18 B Constructing the Appliance Chase 19 C Clearances 19 D Mantel and Wall Projections 20 6 Termination Locations A Vent Termination Minimum Clearances 21 7 Vent Information and Diagrams A Approv...

Page 4: ...ping Materials 45 C Clean the Appliance 45 D Accessories 45 E Ember and Lava Rock Placement 45 F Install the Log Assembly 46 G Fixed Glass Assembly 49 15 Troubleshooting A Intelliﬁre Ignition System 50 16 Reference Materials A Appliance Dimension Diagram 52 B Vent Components Diagrams 53 C Service Parts List 58 D Contact Information 60 ...

Page 5: ...Heat Glo Bravo 704 902 Rev J 10 10 5 B Limited Lifetime Warranty ...

Page 6: ...Heat Glo Bravo 704 902 Rev J 10 10 6 B Limited Lifetime Warranty continued ...

Page 7: ... with wood compressed pa per plant ﬁbers plastics or other material that can ignite and burn whether ﬂame proofed or not or plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the C...

Page 8: ... appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signage installed in accordance wi...

Page 9: ...OT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as ﬁreplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other ﬂammable materials Keep clothing furniture dr...

Page 10: ...install one For more information refer to the instructions supplied with your decorative door or front F Remote Controls Wall Controls and Wall Switches Follow the instructions supplied with the control installed to operate your ﬁreplace For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if y...

Page 11: ... because some gas is heavier than air and will settle on the ﬂoor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Re fer to the owner ...

Page 12: ...rom appliance When ﬁrst operated this appliance may release an odor for the ﬁrst several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from ﬁnishing materials and adhesives used around the appliance Film on the glass This is a normal result of the curing process of the paint and logs Glass should be cleaned wi...

Page 13: ...due to lint from carpeting or other factors Control compartment burner and circulating air passageway of the ﬁreplace must be kept clean CAUTION Risk of Burns The ﬁreplace should be turned off and cooled before servicing When properly maintained your ﬁreplace will give you many years of trouble free service We recommend an nual service by a qualiﬁed service technician Doors Surrounds Fronts Freque...

Page 14: ...eplace if ﬁrebox has been perforated Control Compartment and Firebox Top Frequency Annually By Qualiﬁed Service Technician Tools needed Protective gloves vacuum cleaner dust cloths Vacuum and wipe out dust cobwebs debris or pet hair Use caution when cleaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all foreign objects Verify unobstructed ai...

Page 15: ...Heat Glo Bravo 704 902 Rev J 10 10 15 Figure 3 1 IPI Pilot Flame Patterns ...

Page 16: ...ECTING ROOF RAFTERS SECTION 8 C FRAMING HEADED OFF IN CEILING JOISTS SECTION 8 C GAS LINE SECTION 11 MANTEL AND MANTEL LEG SECTION 5 D CLEAR SPACE SECTION 2 C VENT PIPE SECTIONS 7 and 8 WALL SWITCH SECTION 12 C STORM COLLAR SECTION 10 F NON COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE SECTION 10 E FRAMING HEADER SECTION 5 C ATTIC INSULATION SHIELD NOT SHOWN MUST BE USED HERE T...

Page 17: ...Explosion Damaged parts could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers Non corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electri...

Page 18: ...ance should be locat ed out of trafﬁc and away from furniture and draperies NOTICE Illustrations reﬂect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 5 1 Appliance Locations A B C D E Inches 45 1 8 34 3 8 63 7 8 25 1 4 No maximum Millimeters 1146 873 1622 641 B C E B D A 1...

Page 19: ...e 5 2 Clearances to Combustibles C Clearances NOTICE Install appliance on hard metal or wood surfaces extending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain speciﬁed air space clearances to appliance and vent pipe Insulation and other materials must be secured to prevent accidental contact The chase m...

Page 20: ... the minimums listed must be constructed entirely of noncom bustible materials i e steel studs concrete board etc Figure 5 3 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles Note All measurements in inches Figure 5 4 Combustible Mantel Leg or Wall Projections Acceptable on both sides of opening Combustible Mantels Combustible Mantel Legs or Wall Projections 3 1 2 in 1 2 in AIR SP...

Page 21: ...N H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as speciﬁed DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and ﬁre WARNING Gas Wood or Fuel Oil Termination Cap B Gas Termination Cap A If using decorative cap cover s...

Page 22: ...nsions speciﬁed for vinyl or non vinyl siding and sofﬁts 1 There must be 3 feet minimum between termination caps 2 All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap 3 All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap See Note 1 See Note 2 Note 3 Local codes or regulatio...

Page 23: ...of straight pipe is allowed between two 45º elbows see Figure 7 1 Figure 7 1 7 Vent Information and Diagrams B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams D Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards Pipe measurements are shown using the effective length of pipe see Fi...

Page 24: ...te V1 MUST be a minimum of 3 feet unless using the TAOS surround For TAOS surround V1 minimum MUST be 30 in V1 Minimum H1 Maximum 3 ft 0 9 m 2 ft 0 6 m 4 ft 1 2 m 4 ft 1 2 m 5 ft 1 5 m 6 ft 1 8 m 12 ft 3 7m 20 ft 6 1 m V1 H1 40 ft 12 2 m Maximum H1 20 ft 6 1 m Maximum Note The ﬁrst elbow used MUST always be DVP90ST Note The ﬁrst elbow used MUST always be DVP90ST V1 Minimum H1 H2 Maximum 3 ft 0 9 m...

Page 25: ...1 H2 20 ft 6 1 m Maximum Note V1 MUST be a minimum of 3 feet unless using the TAOS surround For TAOS surround V1 minimum MUST be 30 in V1 46 ft Max 14 m Note A 45º elbow may be attached directly to starting collars on unit only if used in conjunc tion with a return 45º elbow AND terminating vertical with V 8 feet MINIMUM A straight section of pipe can be used between the two 45 elbows V1 No Elbow ...

Page 26: ... exceed 40 ft 12 2 m Note V1 MUST be a minimum of 3 feet unless using the TAOS surround For TAOS surround V1 minimum MUST be 30 in Note The ﬁrst elbow used MUST always be DVP90ST V1 H1 H2 V2 3 ft 0 9 m 2 ft 0 6 m 4 ft 1 2 m 4 ft 1 2 m 5 ft 1 5 m 6 ft 1 8 m 12 ft 3 7 m 20 ft 6 1 m H1 H2 20 ft 6 1 m Maximum No speciﬁc restrictions on this value EXCEPT V1 V2 H1 H2 40 ft 12 2 m Maximum Note V1 MUST be...

Page 27: ...ion for regarding the in stallation of a horizontal termination cap Non Combustible Wall Penetration If the hole being penetrated is surrounded by noncom bustible materials such as concrete a hole with diameter one inch greater than the pipe is acceptable Whenever a non combustible wall is penetrated the wall shield ﬁrestop is only required on one side and no heat shield is necessary Figure 8 1 Pi...

Page 28: ...254 mm by 254 mm whenever the vent penetrates a ceiling ﬂoor see Figure 8 4 Frame the area with the same sized lumber as used in ceiling ﬂoor joist The ceiling ﬁrestop may be installed above or below the ceiling joists when installed with a attic insulation shield It must be under joists between ﬂoors that are not insulated Refer to Figure 8 5 Secure with three fasteners on each side WARNING Risk ...

Page 29: ...ed to prevent blown insulation from getting between the shield and vent pipe and to maintain air space clearance Figure 8 6 Attic Insulation Shield Vaulted Ceiling Installation Remove one shield from box NOTICE Cut previously installed batt insulation to make room for the attic insulation shield Cut the attic insulation shield if application is for vaulted ceiling to ﬁt your ceiling pitch Snip cut...

Page 30: ...heating and ﬁre The diagram shows how to properly position and secure the appliance see Figure 9 1 Nailing tabs are provided to secure the appliance to the framing members Place the appliance into position Keep nailing tabs ﬂush with the framing Level the appliance from side to side and front to back Shim the appliance as necessary It is acceptable to use wood shims underneath the appliance Secure...

Page 31: ...T penetrate inner pipe For 90 and 45 elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer ﬂue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe Commercial Multi family Multi level exceeding two sto ries or High Rise Application...

Page 32: ...e the pipe and slip section with two screws no longer than 1 2 in 13 mm using the pilot holes in the slip section See Figure 10 7 120º Figure 10 8 Securing Vertical Pipe Sections 120º Figure 10 9 Securing Horizontal Pipe Sections C Secure the Vent Sections Vertical runs must be supported every 8 ft 2 44 m after the 25 ft 7 62 m maximum unsupported rise Horizontal sections must be supported every 5...

Page 33: ... Sections Rotate either section see Figure 10 10 so the seams on both pipe sections are aligned as shown in Figure 10 11 Pull carefully to separate the pieces of pipe Figure 10 11 Align and Disassemble Vent Sections Figure 10 10 Rotate Seams for Disassembly ...

Page 34: ...F Assemble and Install Storm Collar CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety glasses during instal lation Sheet metal edges are sharp Connect both halves of the storm collar with two screws see Figure 10 16 Wrap the storm collar around the exposed pipe section closest to the roof and align brackets Insert a bolt provided through the brackets and tighten the...

Page 35: ...at shields must overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield ﬁrestop The other section is factory attached to the cap See Figure 10 18 If the wall thickness does not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used If the wall thickness is less than 4 in 102 mm t...

Page 36: ...ting and ﬁre Vent termination must not be recessed in the wall Siding may be brought to the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 6 of this manual CAUTION Risk of Burns ...

Page 37: ...n DO NOT use open ﬂame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are operating Install regul...

Page 38: ...2 Intelliﬁre Pilot Ignition IPI Wiring Diagram This appliance is equipped with an Intelliﬁre control valve which operates on a 3 volt system Plug the 3 volt AC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries not included into the battery pack before use NOTICE Batteries should not be placed in the battery pack while using the transformer Remo...

Page 39: ...MODULE 3V VALVE LOW VOLTAGE PLUG IN 3V TRANSFORMER NEUTRAL HOT GROUND FLAME SPARKER SENSOR REMOTE CONTROL SEE NOTE 1 VALVE TRANSFORMER 3 VAC ORG WHT ORG GRN ON OFF WALL SWITCH BRN BRN BLK RED THERMOSTAT WIRE ASSEMBLY 2045 045 REMOTE JUMPER WIRE PLUG IN IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR BLACK WIRE CAN BE PLUGGED INTO ANY OF 1 5 LOCATIONS ON THE HOT SIDE WHITE WIRE CAN BE PLUGGED INTO...

Page 40: ...tion Box Installation Remove the screw attaching the junction box receptacle to the outer shell rotate the junction box inward to disengage it from the outer shell see Figure 12 4 Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector See Figure 12 4 Make all necessary wire connections to the junction box receptac...

Page 41: ...s for service Facing and or ﬁnishing materials must never overhang into the glass opening Observe all clearances when applying combustible materials Seal joints between the ﬁnished wall and appliance top and sides using a 300 ºF minimum sealant Refer to Figure 13 3 WARNING Risk of Fire DO NOT apply combustible materials beyond the minimum clearances Comply with all minimum clearances to combustibl...

Page 42: ...re 13 4 Figure 13 5 Kiva style Arch Installation Framing depth increases from that shown in Figure 3 2 Dimension C Dimension C will vary depending on the depth of the desired kiva style arch see Figure 13 5 Once depth of desired kiva style arch is determined minimum of 3 in 3 32 in and maximum 5 in add that to Dimension C from Figure 5 2 Level set and secure ﬁreplace using nailing tabs provided on...

Page 43: ... materials see Figure 13 7 A template is provided on the appliance shipping carton Simply cut along the line and use as a template for construction purposes The cardboard template provided represents MINIMUM inside dimensions of the ﬁnished wall surface If ﬁnishing with plaster or drywall a ﬁnish edge trim is pro vided around door front on appliance Finishing materials MUST not extend inside of th...

Page 44: ...on and may be used to help cut drywall or other ﬁnishing materials Simply cut along line and use it as a template For Luxor Surround cut an additional 3 in wider than the template OPTION D Flush Wall Finish with Luxor Surround Kiva style ﬁnished in a straight wall see Figure 13 8 SHEETROCK EDGE FINISHING STRIP 3 in GAP OPTION E Corner Mount with Taos Surround Unit must be placed on 5 3 4 in tall p...

Page 45: ...acement instructions in manual DO NOT place embers directly over burner ports Replace ember material annually Improperly placed embers interfere with proper burner operation Ember material is shipped with this gas appliance To place the ember material Embers CANNOT be placed directly over ports Care should be taken not to cover the lighting trail of ports from back to front Place dime size pieces ...

Page 46: ...lacing logs check that the sensor on the pilot assembly does not contact the burner Remove shipping bracket and tie straps from the burner and grate Place the lava rock on the bottom of the ﬁrebox Evenly spread the lava rocks with your hand LOG 1 SRV750 703 Place log 1 between log tabs on left side and right side of the burner Place such that bottom surface of log rests on burner surface left 1 2 ...

Page 47: ...lace log 4 such that the groove mates with the left grate tine The upper end of the log should mate with the ﬂat spot on log 2 LOG TAB LOG TAB GROOVE FOR LOG 4 3 3 GROOVE FOR LOG 5 4 4 LEFT GRATE TINE GROOVE 2 2 LOG 2 SRV750 705 Place the top of log 2 in the groove on log 1 Place the base of the log on the inside of the outer right grate tine with the grate tine ﬁtting in the groove on log 2 2 2 R...

Page 48: ...b should insert into slot feature on back side of log Place the top of the log into ﬂat spot on log 1 6 6 LOG 5 SRV704 702 Place log 5 on right side of the grate Position the base of the log on the log tab The log tab should insert into slot feature on back side of log Place the top of the log into the groove on log 1 GROOVE FOR LOG 6 5 5 ...

Page 49: ...erate ﬁreplace with glass removed cracked broken or scratched Replace as a complete assembly Removing Fixed Glass Assembly Unscrew the two top wing bolts and unlatch the two bottom spring clips see Figure 14 2 Remove the front trim door and the glass door from the appliance Replacing Fixed Glass Assembly Replace the glass door and a front trim door on the appliance Pull out and latch the spring cl...

Page 50: ...rker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no noise or spark A No power or transformer installed incorrectly Verify that transformer is installed and plugged into module Check voltage of transformer under load at spade connection on module with ON OFF switch in ON position Acceptable readings of a good transformer are between 3 2 and 2 8...

Page 51: ...t oriﬁce is installed and gas inlet is set to pressure speciﬁcations Clean ﬂame sensing rod with emery cloth to remove any contaminants that may have accumulated on ﬂame sensing rod C Module is not grounded Verify module is securely grounded to metal chassis of ap pliance Verify that wire harness is ﬁrmly connected to the module D Damaged pilot assembly or contami nated ﬂame sensing rod Verify tha...

Page 52: ...e Dimensions K L B C D E F G H Ø J I M N O P A GAS LINE ACCESS ELECTRICAL ACCESS Location Inches Millimeters I 8 1 4 209 J 8 203 K 12 1 8 308 L 6 154 M 46 3 4 187 N 86 3 4 2203 O 2 7 8 74 P 7 3 8 188 Location Inches Millimeters A 34 3 8 875 B 43 1 2 1104 C 6 1 8 157 D 3 77 E 9 3 8 237 F 27 3 4 706 G 40 1015 H 24 3 4 628 All dimensions in the front to back direction are taken from the 1 2 inch stan...

Page 53: ...305 mm 14 in 356 mm 1 in 25 mm 8 in 203 mm 6 in 152 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP DVP HVS Vent Support DVP WS Wall Shield Firestop DVP FS Ceiling Firestop DVP45 45º Elbow DVP Pipe see chart Effective Height Length 4 7 8 in 276 mm 13 mm Assembled Height 24 in 610 mm Diameter 10 in 254 mm DVP AS2 Pipe Effective Length Inches Millimeters DVP4 4 102 DVP6 6 152 DVP12 12 305...

Page 54: ...at shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield B Vent Components Diagrams continued Figure 16 3 DVP vent components Term Cap Minimum Effective Length Maximum Effective Length Trap1 3...

Page 55: ...sion 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADD Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm DVP TRAPFL Flashing 26 in 660 mm DVP HSM B Extended Heat Shield B Vent Components Diagrams continued Figure 16 4...

Page 56: ...ticalTermination Cap 7 1 4 in 12 in 305 mm 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVHW VerticalTermination Cap Highwind 13 in 330 mm 15 in 381 mm 8 1 8 in 206 mm DVP HRC SS 10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm DVP HRC ZC SS B Vent Components Diagrams continued Figure 16 5 DVP vent components ...

Page 57: ...____________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Printed in U S A Copyright 2010 DO NOT DISCARD THIS MANUAL NOTI...

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