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ISSUE

POSSIBLE CAUSES & RESOLUTIONS

Dual Setpoint Mode

Setpoint temperatures showing 

dashes

•  Check setpoint sensor wiring

Setpoints cycling too frequently

•  Check differential settings

Heating Setpoint is not turning on 

•  Check if cooling logic setting and turn it off

Pump Sequencer Mode

Control won’t turn on pumps

• 

Check if there is demand on pins 7-8 and flow proof input on pins 

9-10

Pump(s) are running all the time

•  Check if manual override settings

Pump(s) are not sequecing

•  Check sequencing settings for rotation hours or rotation cycles.

CPU-0600 TROUBLESHOOTING GUIDE

For additional assistance with the CPU-0600, please contact 

our Technical Support Department toll free at:

+1 (855) 410-2341

Summary of Contents for CPU-0600

Page 1: ...HBX Control Systems Inc Installation Manual CPU 0600 Version 1 0 0 CPU 0600...

Page 2: ...1 3 Description 1 Safety Symbols Warnings 2 Receipt Inspection 2 Technical Data and Dimensions 3 Wiring Installation 4 25 Wiring 4 Installation 5 Main Screen Navigation 6 Staging Mode Setup 6 14 Mixin...

Page 3: ...run four 4 On Off Boilers and three 3 modulating boiler Mixing types include Modulating Mixing Floating Action Valve and Injection Pump Pump Sequencer This control allows the system to sequence and c...

Page 4: ...RNING a Use copper conductors only if the terminal is acceptable only for connections to copper wire b Use aluminum conductors only or use aluminum or copper clad aluminum condctors only if the termin...

Page 5: ...120VAC 10 50 60Hz 15A Max 3 x Pump Relay 240VAC 5A Combined relay power should not exceed 15A Weight 0 408Kg Dimensions 131mm W x 246mm H x 66 71mm 5 16in W x 9 83in H x 2 64in ETL Listings Meets CSA...

Page 6: ...ot be close to any electromagnetic fields Identify the four mounting holes on the CPU 0600 mark on the wall the desired location of mounting Pre drill anchor and fasten four screws for mounting Hang C...

Page 7: ...r this mode can be found on pages 15 through 24 This mode is used when running mixing pumps or valves Mixing configurations include PMIp Modulating and Floating Action Valve In this mode the control c...

Page 8: ...a boiler is activated by a heat demand the boiler will light up in respect to their classification MODULATING STAGES Indicates how many modulating boilers are being utilized in your system setup When...

Page 9: ...uence is labelled Primary and represents sequence 1 4 Primary Stages 1 4 Secondary Stages 5 8 CPU 0600 2 Secondary Stages 9 12 CPU 0600 3 Secondary Stage 13 16 CPU 0600 4 CONTROL ID If the Sequence wa...

Page 10: ...e of the CPU 0600 Wi Fi Network displays current SSID network connected to Wi Fi Password displays network password connected to Wi Fi Strength displays Signal strength of the network connected to Wi...

Page 11: ...via the web instead of installing an outdoor sensor The control must be connected to a Wi Fi network and the user must set the controller to a building via the Sensorlinx mobile app for this setting t...

Page 12: ...ilers as the call for heat is required ON OFF STAGE ON LAGTIME When the boiler is set for more than 1 stage this setting will be set for the minimum lagtime between boiler stages This is a time delay...

Page 13: ...be the starting point whenever there is a new demand 1 to 99 MOD OUT SETPOINT In this mode the 0 10VDC signal does not directly run the burner The 0 10VDC signal is interpreted by the boiler as a setp...

Page 14: ...d to run after the call associated with it has been activated Pump 3 The chosen pump type will close the lower contact at 3 4 PUMP2 when a demand is in place Pump choice options Boiler System DHW App...

Page 15: ...rget from the designs 34 F to 200 F DHW TARGET This option allows you to select your DHW target temperature in the tank 34 F to 200 F DIFFERENTIAL This is the differential for the DHW tank Set this pa...

Page 16: ...OFF ON RUN TIMES This setting will allow you to view your boiler s run times RESET RUN TIMES Selecting this option will clear the stage accumulated hours counter for your boiler s DEGREES Use this set...

Page 17: ...ystem setup When a boiler is activated by a heat demand the boiler will light up in respect to their classification MODULATING STAGES Indicates how many modulating boilers are being utilized in your s...

Page 18: ...select the stage sequence in your systems setup The first sequence is labelled Primary and represents sequence 1 4 Primary Stages 1 4 Secondary Stages 5 8 CPU 0600 2 Secondary Stages 9 12 CPU 0600 3...

Page 19: ...design calculation and also serves as the maximum setting for the boiler This is the maximum boiler temperature for the coldest day OFF 2 F to 210 F MIN BOILER TEMP This is the minimum boiler temperat...

Page 20: ...erature the system will be shut off In WWSD the boilers and all pumps will shut off 35 F to 120 F Default 70 F WWSD TIME This setting is used as a lag time for WWSD This will hold the control from ent...

Page 21: ...ilers as the call for heat is required ON OFF STAGE OFF LAGTIME When the boiler is set for more than 1 stage this setting will be set for the minimum lagtime between boiler stages This is a time delay...

Page 22: ...be the starting point whenever there is a new demand 1 to 99 MOD OUT SETPOINT In this mode the 0 10VDC signal does not directly run the burner The 0 10VDC signal is interpreted by the boiler as a setp...

Page 23: ...roper temperature in the low temperature system INJ FLO MOD MOD TIME This setting sets the time between the steps when the valve needs to increase or decrease the firing rate Each step is 1 for all si...

Page 24: ...call associated with it has been activated Pump 3 The chosen pump type will close the lower contact at 3 4 PUMP2 when a demand is in place Pump choice options Boiler System DHW App None Float Up Float...

Page 25: ...rget from the designs 34 F to 200 F DHW TARGET This option allows you to select your DHW target temperature in the tank 34 F to 200 F DIFFERENTIAL This is the differential for the DHW tank Set this pa...

Page 26: ...OFF ON RUN TIMES This setting will allow you to view your boiler s run times RESET RUN TIMES Selecting this option will clear the stage accumulated hours counter for your boiler s DEGREES Use this se...

Page 27: ...based on how far the control is from the differential PUMPS When a pump is activated by a call you will see pump P1 P2 P3 light up in respect to their classification their associated contacts PUMP 1 P...

Page 28: ...e of the CPU 0600 Wi Fi Network displays current SSID network connected to Wi Fi Password displays network password connected to Wi Fi Strength displays Signal strength of the network Wi Fi Strength W...

Page 29: ...o set when you would like the differential to turn off 1 F to 50 F Ex in heating Differential set for 6 F The heating pump will shut off when the differential goes below 6 F MODULATING TIME This setti...

Page 30: ...mount of time if necessary for Pump 2 be delayed to run after the call associated with it has been activated Pump 3 The chosen pump type will close the lower contact at 3 4 PUMP2 when a demand is in p...

Page 31: ...by a call you will see pump P1 P2 P3 light up in respect to their classification their associated contacts PUMP 1 PUMP 2 PUMP 3 can be found in the lower wiring chamber will be closed DEMANDS When th...

Page 32: ...cles LAGTIME The outdoor temperature will be displayed This option will also display if the control is in WWSD Warm Weather Shutdown PERMANENT SP1 2 DEMAND If there is no flow The control will issue a...

Page 33: ...the call associated with it has been activated Pump 3 The chosen pump type will close the lower contact at 3 4 PUMP2 when a demand is in place Pump 3 Post Purge 0 240 seconds the amount of time if ne...

Page 34: ...sification their associated contacts PUMP 1 PUMP 2 PUMP 3 can be found in the lower wiring chamber will be closed DEMANDS When the delegated demand is active it will light up SP1 SP2 thus in turn the...

Page 35: ...cycle is described as the pump going on and then off OFF 1 to 240 Cycles WARM WEATHER SHUTDOWN This setting is used to set the temperature in which the CPU 0600 will go into WWSD If the system rises a...

Page 36: ...hosen pump type will close the lower contact at 3 4 PUMP2 when a demand is in place Pump choice options System System 2 App Flow Alarm None Pump 3 Post Purge 0 240 seconds the amount of time if necess...

Page 37: ...T HERE DO NOT CONNECT POWER HERE GR POWER 120 17 N L 16 15 5A 1 Aux 1 9 10 1 2 Aux 2 11 12 2 5A HBX ECO 0600 GEOTHERMAL CONTROL 1 8 7 2 HD 3 10 9 4 CD Demand Inputs 1 12 11 2 13 Sensor Inputs 3 15 14...

Page 38: ...POWER HERE GR POWER 120 17 N L 16 15 5A 1 Aux 1 9 10 1 2 Aux 2 11 12 2 5A HBX ECO 0600 GEOTHERMAL CONTROL 1 8 7 2 HD 3 10 9 4 CD Demand Inputs 1 12 11 2 13 Sensor Inputs 3 15 14 4 16 Sensor Inputs 1...

Page 39: ...120 17 N L 16 15 5A 1 Aux 1 9 10 1 2 Aux 2 11 12 2 5A HBX ECO 0600 GEOTHERMAL CONTROL 1 8 7 2 HD 3 10 9 4 CD Demand Inputs 1 12 11 2 13 Sensor Inputs 3 15 14 4 16 Sensor Inputs 1 MOD 1 2 1 1 2 4 3 2 3...

Page 40: ...g Output MOD 2 MOD 3 4 STG 4 7 8 4 3 5 6 3 2 3 4 2 1 1 2 1 Staging Output STG 3 STG 2 STG 1 5A 3 Rev Valve 13 14 3 ECO 0600 Input Power DO NOT CONNECT HERE DO NOT CONNECT POWER HERE GR POWER 120 17 N...

Page 41: ...OD 1 2 1 1 2 4 3 2 3 6 5 3 Mod Staging Output MOD 2 MOD 3 4 STG 4 7 8 4 3 5 6 3 2 3 4 2 1 1 2 1 Staging Output STG 3 STG 2 STG 1 5A 3 Rev Valve 13 14 3 ECO 0600 Input Power DO NOT CONNECT HERE DO NOT...

Page 42: ...12 2 5A HBX ECO 0600 GEOTHERMAL CONTROL 1 8 7 2 HD 3 10 9 4 CD Demand Inputs 1 12 11 2 13 Sensor Inputs 3 15 14 4 16 Sensor Inputs 1 MOD 1 2 1 1 2 4 3 2 3 6 5 3 Mod Staging Output MOD 2 MOD 3 4 STG 4...

Page 43: ...1 Aux 1 9 10 1 2 Aux 2 11 12 2 5A HBX ECO 0600 GEOTHERMAL CONTROL 1 8 7 2 HD 3 10 9 4 CD Demand Inputs 1 12 11 2 13 Sensor Inputs 3 15 14 4 16 Sensor Inputs 1 MOD 1 2 1 1 2 4 3 2 3 6 5 3 Mod Staging O...

Page 44: ...R POWER 120 17 N L 16 15 5A 1 Aux 1 9 10 1 2 Aux 2 11 12 2 5A HBX ECO 0600 GEOTHERMAL CONTROL 1 8 7 2 HD 3 10 9 4 CD Demand Inputs 1 12 11 2 13 Sensor Inputs 3 15 14 4 16 Sensor Inputs 1 MOD 1 2 1 1 2...

Page 45: ...120 17 N L 16 15 5A 1 Aux 1 9 10 1 2 Aux 2 11 12 2 5A HBX ECO 0600 GEOTHERMAL CONTROL 1 8 7 2 HD 3 10 9 4 CD Demand Inputs 1 12 11 2 13 Sensor Inputs 3 15 14 4 16 Sensor Inputs 1 MOD 1 2 1 1 2 4 3 2...

Page 46: ...ECT HERE DO NOT CONNECT POWER HERE GR POWER 120 17 N L 16 15 5A 1 Aux 1 9 10 1 2 Aux 2 11 12 2 5A HBX ECO 0600 GEOTHERMAL CONTROL 1 8 7 2 HD 3 10 9 4 CD Demand Inputs 1 12 11 2 13 Sensor Inputs 3 15 1...

Page 47: ...9 10 1 2 Aux 2 11 12 2 5A HBX ECO 0600 GEOTHERMAL CONTROL 1 8 7 2 HD 3 10 9 4 CD Demand Inputs 1 12 11 2 13 Sensor Inputs 3 15 14 4 16 Sensor Inputs 1 MOD 1 2 1 1 2 4 3 2 3 6 5 3 Mod Staging Output M...

Page 48: ...5 3 Mod Staging Output MOD 2 MOD 3 4 STG 4 7 8 4 3 5 6 3 2 3 4 2 1 1 2 1 Staging Output STG 3 STG 2 STG 1 5A 3 Rev Valve 13 14 3 ECO 0600 Input Power DO NOT CONNECT HERE DO NOT CONNECT POWER HERE GR...

Page 49: ...od Staging Output MOD 2 MOD 3 4 STG 4 7 8 4 3 5 6 3 2 3 4 2 1 1 2 1 Staging Output STG 3 STG 2 STG 1 5A 3 Rev Valve 13 14 3 ECO 0600 Input Power DO NOT CONNECT HERE DO NOT CONNECT POWER HERE GR POWER...

Page 50: ...is on Control is WWSD when outside temperature is below WWSD Check that outdoor sensor is connected to thermistor inputs Check outdoor sensor placement Outdoor sensor should not be in direct sunlight...

Page 51: ...outputs Pump s not turning on Check pump setup options to verify the correct pump are selected Verify heating or cooling demands are present Check WWSD Check wiring Boiler DHW System Outdoor temperat...

Page 52: ...on Check if cooling logic setting and turn it off Pump Sequencer Mode Control won t turn on pumps Check if there is demand on pins 7 8 and flow proof input on pins 9 10 Pump s are running all the time...

Page 53: ...remedy shall be at HBX s option repair or replacement The foregoing warranties and remedies are exclusive and in lieu of all other warranties expressed or implied either in fact or by operation of law...

Page 54: ...H B X C P U 0 6 0 0 C o n t r o l V e r s i o n 1 0 0 Page 52 NOTES...

Page 55: ...ems Inc 2021 Toll Free Technical Support 1 855 410 2341 Phone 1 403 720 0029 Fax 1 403 720 0054 Email info hbxcontrols com Web www hbxcontrols com HBX Control Systems Inc 4516 112th Avenue SE Calgary...

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